This document provides specifications and maintenance instructions for a Scania DC13 engine. It includes sections on safety, identification, specifications, components like the cylinder head, block, camshaft and more. Instructions are provided for removal and installation of the motor, tightening torques, the lubrication, cooling, fuel and electrical systems. Troubleshooting guides are included for the fuel system.
Doosan dl550 3 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain wheel loaders. Safe operation is the operator's responsibility. Operators must know their equipment and how to properly use work tools and attachments.
Doosan dl220 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep floors clear and avoid distractions. When operating, do not put hands or head outside the cab. Secure long hair and loose clothing, and wear protective gear like eye protection and gloves.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...jfdjjskfkksmemm
This document provides safety information for operating and maintaining a Doosan wheel loader. It outlines general safety essentials, hazards to be aware of before starting the engine, during operation, and during maintenance. Personal protective equipment requirements and safe practices for mounting/dismounting, towing, shipping, and transportation are also covered. Operators and maintenance personnel are instructed to thoroughly read and understand the safety information provided.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...jfdjjskfkksmemm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
Daewoo doosan disd sd300 wheel loader service repair manualjfdjjskfkksmemm
This document provides a shop manual for the SD 300 wheel loader, including safety information, specifications, maintenance procedures, and component information. It contains safety warnings and cautions regarding operation, maintenance, fueling, and other activities. The manual instructs operators to follow all safety procedures, wear appropriate protective equipment, avoid unauthorized modifications, and only allow trained personnel to operate the machine. It also provides locations of safety labels and information on various components and systems of the wheel loader.
Daewoo doosan solar 340 lc v excavator operation and maintenance manualjfdjjskfkksmemm
This document is an operation and maintenance manual for a Daewoo excavator model Solar 340LC-V. It contains safety information and instructions for operating, maintaining, transporting, and storing the excavator. The manual advises checking for recent documentation on purchased equipment. It also notes that illustrations are representations and may vary from actual items. Safety labels and precautions are located throughout the excavator and in the first chapter of the manual.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...jfdjjskfkksmemm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold products. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance procedures, and repair information for the Mega 400-V wheel loader, including safety guidelines, torque specifications, and hydraulic and electrical schematics.
- Illustrations in the manual are representational and may vary from the actual equipment. The manual is for serial numbers 1001 and up and was published in February 2001.
Takeuchi tb215 r mini excavator operator manual (serial no. 215000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should operate the machine and that it is the owner's responsibility to fully instruct operators. It lists prohibited operations and cautions for traveling on slopes, operating in cold climates, and handling rubber crawlers. Operators should perform daily inspections and not operate the machine if any problems are found. The operating temperature range is specified.
Doosan dl550 3 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain wheel loaders. Safe operation is the operator's responsibility. Operators must know their equipment and how to properly use work tools and attachments.
Doosan dl220 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep floors clear and avoid distractions. When operating, do not put hands or head outside the cab. Secure long hair and loose clothing, and wear protective gear like eye protection and gloves.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...jfdjjskfkksmemm
This document provides safety information for operating and maintaining a Doosan wheel loader. It outlines general safety essentials, hazards to be aware of before starting the engine, during operation, and during maintenance. Personal protective equipment requirements and safe practices for mounting/dismounting, towing, shipping, and transportation are also covered. Operators and maintenance personnel are instructed to thoroughly read and understand the safety information provided.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...jfdjjskfkksmemm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
Daewoo doosan disd sd300 wheel loader service repair manualjfdjjskfkksmemm
This document provides a shop manual for the SD 300 wheel loader, including safety information, specifications, maintenance procedures, and component information. It contains safety warnings and cautions regarding operation, maintenance, fueling, and other activities. The manual instructs operators to follow all safety procedures, wear appropriate protective equipment, avoid unauthorized modifications, and only allow trained personnel to operate the machine. It also provides locations of safety labels and information on various components and systems of the wheel loader.
Daewoo doosan solar 340 lc v excavator operation and maintenance manualjfdjjskfkksmemm
This document is an operation and maintenance manual for a Daewoo excavator model Solar 340LC-V. It contains safety information and instructions for operating, maintaining, transporting, and storing the excavator. The manual advises checking for recent documentation on purchased equipment. It also notes that illustrations are representations and may vary from actual items. Safety labels and precautions are located throughout the excavator and in the first chapter of the manual.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...jfdjjskfkksmemm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold products. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance procedures, and repair information for the Mega 400-V wheel loader, including safety guidelines, torque specifications, and hydraulic and electrical schematics.
- Illustrations in the manual are representational and may vary from the actual equipment. The manual is for serial numbers 1001 and up and was published in February 2001.
Takeuchi tb215 r mini excavator operator manual (serial no. 215000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should operate the machine and that it is the owner's responsibility to fully instruct operators. It lists prohibited operations and cautions for traveling on slopes, operating in cold climates, and handling rubber crawlers. Operators should perform daily inspections and not operate the machine if any problems are found. The operating temperature range is specified.
Daewoo doosan solar 330 lc v excavator service repair manualjfdjjskfkksmemm
Daewoo provides safety guidelines for operating excavators. Key points include:
1. Excavators are primarily designed for earthmoving, not lifting, which requires approved configurations.
2. Lifting capacity ratings assume level ground and loads supported evenly without side loads.
3. Operators should follow all safety instructions and check local regulations regarding heavy lifting.
4. Work crews must coordinate signals and procedures to ensure safe lifting.
The full safety document covers general safety, worksite precautions, operating procedures, equipment maintenance, transportation, and lifting capacity ratings. Operators and crews should thoroughly review all guidelines to prevent injury or damage.
This manual provides instructions for maintenance procedures such as disassembly and reassembly of machines. It explains safety precautions, machine configurations, hydraulic systems, troubleshooting, and engines. The manual is intended to improve maintenance techniques and items are subject to change without notice. Front and rear, left and right orientations are defined from the operator's perspective. The machine serial number is used for ordering parts and inquiries. Record of manual distribution is kept and the person in charge will be notified of any updates.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...fujsjefjskekmme
1. This manual provides instructions for maintenance personnel on procedures for disassembling, inspecting, and troubleshooting a mini excavator, as well as reference values and specifications.
2. Directional terms like front, rear, left, and right are defined for use in the manual.
3. Safety precautions for working on the mini excavator include wearing protective equipment, installing fire extinguishers and first aid kits, stopping the engine before working, and securing any raised or moving parts.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
Doosan dl550 wheel loader service repair manualfujsjefjskekmme
The document provides safety instructions for wheel loaders. It discusses general safety practices including wearing personal protective equipment, avoiding hot or pressurized fluids, preventing flying or falling objects, and ensuring proper maintenance of the machine. It also covers safety during transportation, operation, and maintenance of the wheel loader.
Daewoo doosan solar 220 lc 6 excavator service repair manualfujsjefjskekmme
This document provides safety information and guidelines for operating and maintaining a Doosan excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazard information, and safety procedures for starting the engine, operating the machine, maintenance, batteries, towing, shipping, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the entire manual before use.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
This document provides an operator's manual for a compact excavator. It begins with warnings about properly understanding the instructions to avoid injury or death. It emphasizes that all operators must be fully trained on the machine's functions and controls before operation. The manual contains sections on safety precautions for preparation, starting, operation, stopping, transport and maintenance. It describes general safety signs and responsibilities of the operator.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should use the machine and that all safety rules, regulations and procedures must be followed. It lists general safety precautions like understanding how to prevent hazards before they occur. The document emphasizes the operator's responsibility to observe all laws and regulations and the manufacturer's instructions regarding machine operation, inspection and maintenance.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ufjsjekskem
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting. It also includes service data, specifications, and the structure of the manual.
2) Directional terms like front, rear, left, and right are defined. Safety symbols and labels used in the manual are explained.
3) Extensive safety precautions for working on the machine are described, including proper clothing, safety equipment, working environment, fuel and battery handling, and more.
Doosan dl420 3 wheel loader service repair manualudfjjjskekkmdm
This document provides instructions and specifications for servicing and maintaining the DOOSAN DL420-3 wheel loader. It includes sections on safety, the engine, drivetrain, brakes, steering, hydraulics, electrical systems, and other components. Torque specifications are provided for common fasteners. The applicable engine model is a SCANIA DC13 with 6 cylinders displacing 12.7 liters. Standard equipment includes a 24V starter motor and 28V/100A alternator.
Doosan dl420 3 wheel loader service repair manualusjekksemm
The document is a shop manual that provides safety, specification, maintenance, and repair instructions for a Doosan DL420-3 wheel loader. It includes sections on safety procedures, engine specifications and maintenance, drivetrain systems, hydraulics, electrical systems, and other components. Tables provide specifications for the engine, tightening torques for fasteners, and a list of applicable wheel loader models covered by the manual. The manual aims to provide operators and technicians with the information needed to safely operate and service the machine.
Doosan dl420 3 wheel loader service repair manualeudskkejedmm
This document provides instructions for servicing and maintaining the engine of a Doosan DL420-3 wheel loader. It contains safety instructions and warnings, specifications for the applicable wheel loader models, and sections covering the engine, engine cooling systems, drivetrain, brakes, steering, frame, tanks, hydraulics, electrical systems, and other components. Safety is emphasized throughout, with warnings regarding the importance of reading all manuals before operating or servicing equipment.
Doosan dl420 3 wheel loader service repair manualdufjsfjkskekem
This document provides instructions for servicing and maintaining the engine of a Doosan DL420-3 wheel loader. It covers applicable models from serial number 10001 and up. The document contains safety instructions and warnings to avoid death or serious injury. It also provides information on servicing the engine, engine coolant heater, and contains torque specifications for engine components.
Doosan dl420 3 wheel loader service repair manualjfjskeksemm
The document is a shop manual that provides safety, specification, maintenance, and repair instructions for a Doosan DL420-3 wheel loader. It includes sections on safety procedures, engine specifications and maintenance, drivetrain systems, hydraulics, electrical systems, and other components. Tables provide specifications for the engine, tightening torques for fasteners, and a list of applicable wheel loader models covered by the manual. The manual aims to provide operators and technicians with the information needed to safely operate and service the machine.
Doosan dl300 3 wheel loader service repair manualjfjkskekemm
This document is a shop manual that provides instructions for servicing and maintaining the engine of DOOSAN wheel loaders. It includes safety instructions, specifications for applicable models, and sections covering various engine components and systems. Detailed instructions are provided for maintenance tasks like removing and installing the cylinder head, valves, valve guides, and injector sleeves. Safety precautions are emphasized throughout and illustrations supplement the written instructions.
Doosan dl300 3 wheel loader service repair manualfdjskekmsemm
This document provides safety instructions and specifications for wheel loaders. It discusses general safety practices, transportation, operation, maintenance, and environmental safety. Operators must be trained and follow all safety rules, regulations and manuals. Only authorized personnel should operate and maintain the equipment. Guards and safety features like seat belts must be used properly.
Doosan dl350 3 wheel loader service repair manualfdjskekmsemm
This document provides instructions and safety information for servicing and maintaining the engine on Doosan wheel loaders. It covers applicable models from serial number 10001 and up. Safety messages in this document indicate potential hazards and describe precautions to avoid death or serious injury. Only trained personnel should operate or service the machine, and all safety features and guards must be properly installed and maintained.
Doosan dl350 3 wheel loader service repair manualfjjskekkdkoepll
This document provides safety instructions and specifications for wheel loaders. It discusses general safety practices, transportation, operation, maintenance, and environmental safety. Operators must be trained and follow all safety rules, regulations and manuals. Only authorized personnel should operate and maintain the equipment. Guards and safety features like seat belts must be used properly.
Daewoo doosan solar 330 lc v excavator service repair manualjfdjjskfkksmemm
Daewoo provides safety guidelines for operating excavators. Key points include:
1. Excavators are primarily designed for earthmoving, not lifting, which requires approved configurations.
2. Lifting capacity ratings assume level ground and loads supported evenly without side loads.
3. Operators should follow all safety instructions and check local regulations regarding heavy lifting.
4. Work crews must coordinate signals and procedures to ensure safe lifting.
The full safety document covers general safety, worksite precautions, operating procedures, equipment maintenance, transportation, and lifting capacity ratings. Operators and crews should thoroughly review all guidelines to prevent injury or damage.
This manual provides instructions for maintenance procedures such as disassembly and reassembly of machines. It explains safety precautions, machine configurations, hydraulic systems, troubleshooting, and engines. The manual is intended to improve maintenance techniques and items are subject to change without notice. Front and rear, left and right orientations are defined from the operator's perspective. The machine serial number is used for ordering parts and inquiries. Record of manual distribution is kept and the person in charge will be notified of any updates.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...fujsjefjskekmme
1. This manual provides instructions for maintenance personnel on procedures for disassembling, inspecting, and troubleshooting a mini excavator, as well as reference values and specifications.
2. Directional terms like front, rear, left, and right are defined for use in the manual.
3. Safety precautions for working on the mini excavator include wearing protective equipment, installing fire extinguishers and first aid kits, stopping the engine before working, and securing any raised or moving parts.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
Doosan dl550 wheel loader service repair manualfujsjefjskekmme
The document provides safety instructions for wheel loaders. It discusses general safety practices including wearing personal protective equipment, avoiding hot or pressurized fluids, preventing flying or falling objects, and ensuring proper maintenance of the machine. It also covers safety during transportation, operation, and maintenance of the wheel loader.
Daewoo doosan solar 220 lc 6 excavator service repair manualfujsjefjskekmme
This document provides safety information and guidelines for operating and maintaining a Doosan excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazard information, and safety procedures for starting the engine, operating the machine, maintenance, batteries, towing, shipping, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the entire manual before use.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
This document provides an operator's manual for a compact excavator. It begins with warnings about properly understanding the instructions to avoid injury or death. It emphasizes that all operators must be fully trained on the machine's functions and controls before operation. The manual contains sections on safety precautions for preparation, starting, operation, stopping, transport and maintenance. It describes general safety signs and responsibilities of the operator.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should use the machine and that all safety rules, regulations and procedures must be followed. It lists general safety precautions like understanding how to prevent hazards before they occur. The document emphasizes the operator's responsibility to observe all laws and regulations and the manufacturer's instructions regarding machine operation, inspection and maintenance.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ufjsjekskem
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting. It also includes service data, specifications, and the structure of the manual.
2) Directional terms like front, rear, left, and right are defined. Safety symbols and labels used in the manual are explained.
3) Extensive safety precautions for working on the machine are described, including proper clothing, safety equipment, working environment, fuel and battery handling, and more.
Doosan dl420 3 wheel loader service repair manualudfjjjskekkmdm
This document provides instructions and specifications for servicing and maintaining the DOOSAN DL420-3 wheel loader. It includes sections on safety, the engine, drivetrain, brakes, steering, hydraulics, electrical systems, and other components. Torque specifications are provided for common fasteners. The applicable engine model is a SCANIA DC13 with 6 cylinders displacing 12.7 liters. Standard equipment includes a 24V starter motor and 28V/100A alternator.
Doosan dl420 3 wheel loader service repair manualusjekksemm
The document is a shop manual that provides safety, specification, maintenance, and repair instructions for a Doosan DL420-3 wheel loader. It includes sections on safety procedures, engine specifications and maintenance, drivetrain systems, hydraulics, electrical systems, and other components. Tables provide specifications for the engine, tightening torques for fasteners, and a list of applicable wheel loader models covered by the manual. The manual aims to provide operators and technicians with the information needed to safely operate and service the machine.
Doosan dl420 3 wheel loader service repair manualeudskkejedmm
This document provides instructions for servicing and maintaining the engine of a Doosan DL420-3 wheel loader. It contains safety instructions and warnings, specifications for the applicable wheel loader models, and sections covering the engine, engine cooling systems, drivetrain, brakes, steering, frame, tanks, hydraulics, electrical systems, and other components. Safety is emphasized throughout, with warnings regarding the importance of reading all manuals before operating or servicing equipment.
Doosan dl420 3 wheel loader service repair manualdufjsfjkskekem
This document provides instructions for servicing and maintaining the engine of a Doosan DL420-3 wheel loader. It covers applicable models from serial number 10001 and up. The document contains safety instructions and warnings to avoid death or serious injury. It also provides information on servicing the engine, engine coolant heater, and contains torque specifications for engine components.
Doosan dl420 3 wheel loader service repair manualjfjskeksemm
The document is a shop manual that provides safety, specification, maintenance, and repair instructions for a Doosan DL420-3 wheel loader. It includes sections on safety procedures, engine specifications and maintenance, drivetrain systems, hydraulics, electrical systems, and other components. Tables provide specifications for the engine, tightening torques for fasteners, and a list of applicable wheel loader models covered by the manual. The manual aims to provide operators and technicians with the information needed to safely operate and service the machine.
Doosan dl300 3 wheel loader service repair manualjfjkskekemm
This document is a shop manual that provides instructions for servicing and maintaining the engine of DOOSAN wheel loaders. It includes safety instructions, specifications for applicable models, and sections covering various engine components and systems. Detailed instructions are provided for maintenance tasks like removing and installing the cylinder head, valves, valve guides, and injector sleeves. Safety precautions are emphasized throughout and illustrations supplement the written instructions.
Doosan dl300 3 wheel loader service repair manualfdjskekmsemm
This document provides safety instructions and specifications for wheel loaders. It discusses general safety practices, transportation, operation, maintenance, and environmental safety. Operators must be trained and follow all safety rules, regulations and manuals. Only authorized personnel should operate and maintain the equipment. Guards and safety features like seat belts must be used properly.
Doosan dl350 3 wheel loader service repair manualfdjskekmsemm
This document provides instructions and safety information for servicing and maintaining the engine on Doosan wheel loaders. It covers applicable models from serial number 10001 and up. Safety messages in this document indicate potential hazards and describe precautions to avoid death or serious injury. Only trained personnel should operate or service the machine, and all safety features and guards must be properly installed and maintained.
Doosan dl350 3 wheel loader service repair manualfjjskekkdkoepll
This document provides safety instructions and specifications for wheel loaders. It discusses general safety practices, transportation, operation, maintenance, and environmental safety. Operators must be trained and follow all safety rules, regulations and manuals. Only authorized personnel should operate and maintain the equipment. Guards and safety features like seat belts must be used properly.
Doosan dl300 3 wheel loader service repair manualfjjskksekmemm
This document provides instructions and specifications for servicing and maintaining the engines on Doosan wheel loaders. It covers applicable models, safety messages, and sections on general engine operation and maintenance, the engine cooling heater system, and engine specifications. Safety is emphasized, including following all instructions, wearing proper protective equipment, and avoiding risks from hot or moving engine components.
Doosan dl350 3 wheel loader service repair manualjfjkskekemm
This document provides instructions and safety information for servicing and maintaining the engine on Doosan wheel loaders. It covers applicable models from serial number 10001 and up. Safety messages in this document indicate potential hazards and describe precautions to avoid death or serious injury. Only trained personnel should operate or service the machine, and all safety features and guards must be properly installed and maintained.
Doosan dl300 3 wheel loader service repair manualfjjskekkdkoepll
This document provides instructions and specifications for servicing and maintaining the engines on Doosan wheel loaders. It covers applicable models, safety messages, and sections on general engine operation and maintenance, including:
- Safety instructions and applicable wheel loader models
- Locations of important safety labels and definitions of signal words for safety messages
- Responsibilities of operators to understand safety features and operating instructions
- Sections providing specifications and maintenance instructions for the engine, engine cooling systems, and engine troubleshooting codes.
Doosan dl200 3 wheel loader service repair manualudfjjjskekkmdm
This document provides safety instructions for wheel loaders. It discusses general safety practices for operation and maintenance, as well as safety messages and decals. Only trained personnel should operate the machine, and all guards and safety features must be used properly. Operators must understand the capabilities and limitations of the machine and any attachments. Unauthorized attachments are prohibited for safe operation.
Doosan dl200 3 wheel loader service repair manualjfjskeksemm
The document provides safety instructions for wheel loaders. It discusses general safety practices such as following instructions, wearing proper protective equipment, and preventing fires and explosions. Specific hazards from pressurized fluids, flying objects, crushing/cutting parts, and hot surfaces that could cause burns are explained. The instructions emphasize the importance of inspection and maintenance to ensure safety.
Doosan dl200 3 wheel loader service repair manualusjekksemm
This document provides safety instructions for wheel loaders. It discusses general safety practices for operation and maintenance, as well as safety related to transportation, operation, and maintenance. Operators must read and understand all safety instructions and manuals before operating equipment. Only trained personnel should operate and maintain wheel loaders.
Doosan dl200 3 wheel loader service repair manualeudskkejedmm
The document provides safety instructions for wheel loaders. It discusses general safety practices such as following instructions, wearing proper protective equipment, and preventing fires and explosions. Specific hazards from pressurized fluids, flying objects, crushing/cutting parts, and hot surfaces that could cause burns are explained. The instructions emphasize the importance of inspection and maintenance to ensure safety.
Doosan dl200 3 wheel loader service repair manualdufjsfjkskekem
This document provides safety instructions for wheel loaders. It discusses general safety practices for operation and maintenance, as well as safety related to transportation, operation, and maintenance. Operators must read and understand all safety instructions and manuals before operating equipment. Only trained personnel should operate and maintain wheel loaders.
Doosan dl550 wheel loader service repair manualudjjjksmemmmd
The document provides safety instructions for wheel loaders. It discusses general safety practices like knowing your machine, wearing personal protective equipment, avoiding crushing hazards, and preventing fires. It also covers safe operation, transportation, maintenance and working in different environments. Operators are responsible for understanding and following all safety procedures.
Doosan dl550 wheel loader service repair manualfjjsjefkskemme
The document is a safety manual that provides instructions for safely operating and maintaining DOOSAN wheel loaders. It covers general safety topics, transportation, operation, maintenance, and environmental circumstances. The manual instructs operators to read all safety information, know their machine's capabilities and limitations, and only use recommended work tools and attachments. Operators are responsible for following all safety rules and procedures.
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Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ikdkdmddm1
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting, as well as service data, specifications, and safety information.
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This document provides safety precautions and instructions for servicing a machine. It describes proper procedures for disassembly and assembly, inspection, maintenance, and troubleshooting. Technicians should follow the safety rules, wear protective equipment, secure hazardous areas, and release pressures from fluids and gases before working on the machine. The manual structure is also outlined.
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1. Original Instructions
Copyright DOOSAN 2012
Serial Number 10001 and Up
Shop Manual
DL550-3 Wheel Loader
950106-00434E
June 2012
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
States and various other countries around the
world.
2. Table of Contents
Page I
1Table of Contents
Safety
Wheel Loader Safety ............................................................................ SP002397
Specifications
Specification for DL550-3 ..................................................................... SP002593
General Maintenance
General Maintenance Instructions........................................................ SP002454
Standard Torques................................................................................. SP002404
Engine
Engine................................................................................................... SP002399
Engine Coolant Heater (Option) ........................................................... SP002328
Drivetrain
Transmission and Torque Converter (ZF 4WG-310)............................ SP000786
Transmission and Torque Converter (ZF 5WG) ................................... SP002401
Axle ZF - Multitrac (MT - L 3115 II / 3125 II)......................................... SP002657
Transmission Error Codes (ZF) ............................................................ SP002423
Driveshaft.............................................................................................. SP002424
Brake
Service Brake ....................................................................................... SP002426
Supply Valve......................................................................................... SP002427
Charging Block ..................................................................................... SP002428
Parking Brake ....................................................................................... SP002429
Brake Pedal Valve ................................................................................ SP002430
Accumulator.......................................................................................... SP002431
3. Table of Contents
Page II
Steering
Power Steering System ........................................................................ SP002465
Steering Unit......................................................................................... SP002425
Steering Pump...................................................................................... SP002480
Flow Amplifier ....................................................................................... SP002434
Jerk Softener and Accumulator ............................................................ SP002658
Emergency Steering ............................................................................. SP002436
Frame
Articulation Center ................................................................................ SP002542
Counterweight....................................................................................... SP002437
Tank
Oil Tank ................................................................................................ SP002725
Fuel Tank.............................................................................................. SP002439
Hydraulics
Main Pump............................................................................................ SP002486
Main Control Valve ............................................................................... SP002441
3rd Control Valve (Option).................................................................... SP002442
Load Isolation System .......................................................................... SP002443
Cooling System..................................................................................... SP002444
Pilot System.......................................................................................... SP002445
Hydraulic Schematic (DL550-3)............................................................ SP002659
Electrical System
Air Conditioner...................................................................................... SP002447
Electrical System .................................................................................. SP002448
Electrical Schematic (DL450-3 / DL550-3) ........................................... SP002449
7. SP002397
Page 5
Wheel Loader Safety
SAFETY INSTRUCTIONS
APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.
WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing
machine. Read and understand the Operation and
Maintenance Manual and signs (decals) on machine. Follow
warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct
function after adjustments repairs or service. Untrained
operators and failure to follow instructions can cause death
or serious injury.
MODEL SERIAL NUMBER RANGE
DL200-3 10001 and Up
DL220-3 10001 and Up
DL250-3 10001 and Up
DL300-3 10001 and Up
DL350-3 10001 and Up
DL420-3 10001 and Up
DL450-3 10001 and Up
DL550-3 10001 and Up
8. SP002397
Wheel Loader Safety
Page 6
SAFETY MESSAGES
Safety messages and safety decals included in this manual and
on the machine provide instructions how to operate, service and
maintain the machine. Safety messages and safety decals
indicate potential hazards and describe safety precautions
required to avoid hazards. Operator and maintenance personnel
should read and understand these safety messages and decals
before beginning operation or maintenance.
Signal Words
The signal words "DANGER," "WARNING," "CAUTION" are
used throughout safety messages and safety decals in this
manual or on the machine. They indicate an existence of, and
the relative seriousness of a hazard. All three indicate that a
safety risk is involved. Observe the precautions indicated
whenever a Safety Alert Symbol is present, no matter which
signal word appears next to it.
SAFETY ALERT SYMBOL
Be Prepared - Get to Know All Operating and Safety
Instructions.
This is a Safety Alert Symbol. Wherever it appears in this
manual or on safety decals on the machine, you must be
alert to the potential for personal injury or accidents.
Always observe safety precautions and follow
recommended procedures.
DANGER
DANGER - This signal word is used on safety messages and
safety labels and indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING - This signal word is used on safety messages and
safety labels and indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION - This signal word is used on safety messages
and safety labels and indicates a potentially hazardous
situation which, if not avoided, could result in minor or
moderate injury.
9. SP002397
Page 7
Wheel Loader Safety
SAFETY DECALS
Location of safety labels (decals) can vary from unit to unit.
Refer to appropriate Operation and Maintenance Manual, and
parts manual for your unit.
Always replace damaged or faded decals.
GENERAL
Safe Operation is Operator's
Responsibility
Only trained and authorized personnel should operate and
maintain the machine.
Follow all safety rules, regulations and instructions when
operating or performing maintenance on machine.
• Do not operate machine if you are under the
influence of drugs or alcohol. An operator who is
taking prescription drugs must get medical advice to
determine if he or she can safely operate the
machine.
• When working with other personnel on a work site, be
sure that all personnel know the nature of work and
understand all hand signals that are to be used.
• Be sure that all guards and shields are installed in
their proper location. Have guards and shields
repaired or replaced immediately if damaged.
• Be sure that you understand the use and
maintenance of all safety features such as pilot cutoff
switch and seat belt. Use them at all times.
• Never remove, modify or disable any safety features.
Always keep them in good operating condition.
• Always check for and know the location of
underground and overhead utility lines before working.
• Failure to use and maintain safety features according
to instructions in this manual, Safety Manual and
Shop Manual can result in death or serious injury.
Know Your Machine
Know how to operate your machine. Know the purpose of all
controls, gauges, signals, indicators and monitor displays. Know
the rated load capacity, speed range, braking and steering
characteristics, turning radius and operating clearances. Keep in
mind that rain, snow, ice, loose gravel, soft ground, slopes etc.,
can change operating capabilities of your machine.
10. SP002397
Wheel Loader Safety
Page 8
Proper Work Tools and Attachments
Only use work tools and attachments that are recommended by
DOOSAN for use on DOOSAN machines. When installing and
using optional attachments, read instruction manual for
attachment, and general information related to attachments in
this manual. Because DOOSAN cannot anticipate, identify or
test all attachments that owners may want to install on their
machines, contact DOOSAN for written authorization and
approval of attachments, and their compatibility with optional
kits.
Attachments and attachment control systems that are
compatible with the machine are required for safe and reliable
machine operation. Do not exceed maximum operating weight
(machine weight plus attachment) that is listed on ROPS
certification plate.
Make sure that all guards and shields are in place on machine
and on work tool. Depending on type or combination of work
equipment, there is a potential that work equipment could
interfere with the cabin or other parts of machine. Before using
unfamiliar work equipment, check if there is any potential of
interference, and operate with caution.
While you are performing any maintenance, testing, or
adjustments to attachments, stay clear of the following areas:
cutting edges, pinch points, and crushing surfaces.
Never use attachment as a work platform or manlift.
Contact your DOOSAN distributor about auxiliary hydraulic kits
for attachments installation. If you are in doubt about the
compatibility of a particular attachment with the machine, consult
your DOOSAN distributor.
Pressurized Fluids
Pressurized air or fluids can cause debris and/or fluids to be
blown out. This could result in death or serious injury.
Immediately after operations are stopped, coolant, engine oil,
and hydraulic oil are at their highest temperatures and the
radiator and hydraulic tank are still under pressure. Always wait
for temperature to cool down. Follow specified procedures when
attempting to remove caps, drain oil or coolant, or replacing
filters. Always wait for temperature to cool down, and follow
specified procedures when performing these operations. Failure
to do so can result in death or serious injury.
When pressurized air and/or pressurized water is used for
cleaning, wear protective clothing, protective shoes, and eye
protection. Eye protection includes goggles or a protective face
shield.
Pressure can be trapped in a hydraulic system and must be
relieved before maintenance is started.
Releasing trapped pressure can cause sudden machine
movement or attachment movement. Use caution if you
disconnect hydraulic lines or fittings.
FG018457
Figure 1
12. SP002399
Page 3
Engine
Table of Contents
Engine
Safety Instructions ................................................5
Applicable Models.................................................5
DC13 Engine ........................................................6
Inspection .............................................................7
Cleaning the Engine ........................................................ 7
Special Tools ........................................................7
Engine Identification ...........................................18
Engine Data Plate.......................................................... 18
Mounting the Engine in a Universal Stand..................... 19
Engine Specification ...........................................20
Motor...................................................................21
Removal and Installation of Motor ................................. 21
Installing Engine ............................................................ 21
Tightening Torques.............................................23
Normal Tightening Torque ............................................. 23
Cylinder...............................................................32
Cylinder Head ................................................................ 32
Valve Mechanism .......................................................... 45
Cylinder Block................................................................ 48
Cylinder Liner................................................................. 63
Flywheel Housing .......................................................... 67
Front Cover.................................................................... 70
Oil Mist Separator.......................................................... 72
Camshaft ....................................................................... 78
Crankshaft ..................................................................... 86
Flywheel Housing .......................................................... 89
Piston.............................................................................90
Belt Circuit ..................................................................... 95
Gear Wheel Transmission ........................................... 103
Lubrication System ...........................................108
Centrifugal Oil Cleaner ................................................ 108
13. SP002399
Engine
Page 4
Oil Cooler .................................................................... 116
Oil Filter ....................................................................... 118
Oil Pump...................................................................... 119
Oil Sump...................................................................... 120
Oil Pressure Sensor .................................................... 121
Turbocharger............................................................... 122
Solenoid Valve for Wastegate Valve ........................... 126
Wastegate Valve ......................................................... 127
Cooling System ................................................ 128
Thermostat .................................................................. 129
Coolant Pump.............................................................. 131
Coolant Temperature Sensor ...................................... 132
Accumulator ................................................................ 132
Calculating the Fuel Consumption Factor ................... 133
Fuel System......................................................136
General Information on the XPI Fuel System.............. 136
Overflow Valve ............................................................ 156
Feed Pump.................................................................. 156
Injector Scania XPI...................................................... 158
Fuel Filter .................................................................... 161
Fuel Heater.................................................................. 164
Exhaust Temperature Sensor Before Catalytic Converter
164
Electrical System .............................................. 165
E44, Control Unit Ems S8 ........................................... 165
Alternator..................................................................... 180
Starter Motor ............................................................... 184
Installing ...................................................................... 185
EMS, Engine Management System S8 ....................... 186
DEF Tank ......................................................... 191
General........................................................................ 191
Reductant .................................................................... 191
System Overview, Mechanics ..................................... 192
System Overview, Electric........................................... 193
14. SP002399
Page 5
Engine
Reductant Unit .............................................................194
Placement and Fitting ..................................................195
Installation....................................................................195
Connection of Reductant Unit......................................196
Fuel System Troubleshooting........................... 197
M - Metal Shavings in the Engine ................................199
L - Low-pressure Check...............................................201
L - Descriptions, Low-pressure Check.........................202
H - High-pressure Check .............................................204
H - Descriptions, High-pressure Check........................206
15. SP002399
Engine
Page 18
ENGINE IDENTIFICATION
Engine Data Plate
Applies to engines with cylinder block generation 2.
Engine data on plate, on 9 and 13 liter engines with XPI
A
B
C FG020225
Figure 3
Reference
Number
Description
A Smoke Value
B Engine Type
C Engine Serial Number
FG020227
Figure 4
:
2
1
3 4
Typ/Type DC 13 06
Variant
Motor/Engine No
123 44XX
FG020228
Figure 5
Reference
Number
Description
1
Engine Type and Engine Serial
Number
2 Engine Serial Number, Stamped
3 Smoke Data
4 Valve Clearance
16. SP002399
Page 19
Engine
Mounting the Engine in a Universal Stand
Preparations before commencing work:
• Remove engine from the machine.
1. Mount the engine in the universal stand.
1 4
3
2
FG020231
Figure 6
Reference
Number
Description
1 Engine Control Unit
2 Fuel Filter
3
High-pressure Pump and Feed
Pump
4 Starter Motor
Reference
Number
Description
1
2 3
99 331
FG020232
Figure 7
Reference
Number
Description
1 Bolt M10x30 (8 off)
2 Nut M16 (4 off)
3 Bolt M16x50 (4 off)
17. SP002399
Engine
Page 20
ENGINE SPECIFICATION
ITEMS SPECIFICATION
Engine
Type
4-Cycle Water Cooled, Waste Gate Turbocharge,
Air to Air Intercooled Direct Injection
Emission US EPA Tier 4i (EU Stage IIIB)
Maker and Model SCANIA / DC 13
Injection System Extra high-pressure fuel injection system, XPI
Rated Net Power 283 kW (390 HP) @ 1,800 rpm (SAE J1995)
Valve Clearance
Intake Valve 0.45 mm
Exhaust valve 0.70 mm
Number of cylinders and Configuration 6, Straight
Rotating Direction (from Flywheel) Counterclockwise
Oil Pressure (bar, kg/cm²)
Normal with the engine
at operating temperature,
operating speed
3 - 6
Min. permitted at idling
speed
0.7
Crankcase pressure with closed
crankcase ventilation
-55 - +20
Using Lubrication Oil
ACEA-E3, E4, E5 or E7
(for fuel with ultra low sulfur)
Oil Filter Paper filter form Scania
Interval between oil changes 500 h
Working Principle 4 Stoke Engine
Cylinder Diameter 130 mm
Piston Stroke 140 mm
Displacement 12.7 dm3
Compression Ratio 17.3:1
Number of teeth on the flywheel 158
Low Idle Speed 600 - 750 rpm
High Idle 2,180 rpm
Weight, without Coolant and Oil 1050 kg
Cooling System
Volume, excluding
radiator 16 dm3
Coolant Temperature 90 - 95
Number of Thermostats 1
Thermostat, Opening
Temperature
80/87
Electrical System Type 1-pin, 24V, DC
Starter Motor (Standard
Equipment)
1-pin, 24V, 6 kW
Alternator
(Standard Equipment)
1-pin, 28V, 100 A
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19. SP002399
Page 21
Engine
MOTOR
Removal and Installation of Motor
NOTE: Replace coolant hoses if there is clear damage to the
coolant hoses which were removed.
1. Drain the oil and coolant.
2. Remove air filter and inlet pipe between the turbocharger
and air filter. Cover the turbocharger inlet pipe.
3. Undo the connections for coolant, charge air pipes
between engine and charge air cooler, and bleed pipe for
the expansion tank.
4. Undo the cable harness with clamping.
NOTE: The engine lifting eyes 99 637 are designed for
lifting the engine only, not the engine with
connected equipment (high voltage current
generator, gearbox, reverse gear, etc.) or
frame. All three lifting eyes must be used.
5. Fasten the lifting chain 98 094 to the rear lifting eyes 99
637.
6. Fasten the lever block 587 308 to the front lifting eye.
NOTE: The lifting eyes 99 637 are designed to manage
a maximum inclination angle of 30° when lifting
an engine.
7. Undo the engine insulator bolts and lift away/out the
engine.
Installing Engine
1. Fasten the lifting chain 98 094 to the rear lifting eyes.
NOTE: The engine lifting eyes 99 637 are designed for
lifting the engine only, not the engine with
connected equipment (high voltage current
generator, gearbox, reverse gear, etc.) or
frame. All three lifting eyes must be used.
NOTE: The lifting eyes 99 637 are designed to manage
a maximum inclination angle of 30° when lifting
an engine.
2. Fasten the lever block 587 308 to the front lifting eye.
3. Lift the engine, position it on the engine insulators and
screw it into place.
FG020236
Figure 8
FG020237
max 30
max 20
Figure 9
FG020237
max 30
max 20
Figure 10
20. SP002399
Engine
Page 22
4. Attach the cable harness with clamping.
5. Install the connections for coolant, charge air pipes
between engine and charge air cooler, and bleed pipe for
the expansion tank.
6. Install the air filter and inlet pipe between the turbocharger
and air filter.
7. Fill with oil and coolant as directed in booklet 00:03-01.
8. Test run the engine to check that no leakage occurs. Top
up with coolant if necessary.
21. SP002399
Page 23
Engine
TIGHTENING TORQUES
Normal Tightening Torque
The specifications in the tables below show the normal
tightening torque for screws, nuts and unions. The values are to
be used unless other values are specified in the inspection
information. Always check whether there are special tightening
torques given in the descriptions for the respective areas in the
inspection information before using the general values for
normal and special tightening torques respectively.
The following conditions apply:
• A tolerance of ±15 % applies to all values unless
otherwise specified.
• All contact surfaces are to be clean and free of paint.
• Bolts and nuts are normally not lubricated regardless
of surface treatment. All exceptions are specified in
the inspection information.
Union Assemblies
The specified values apply with a tolerance of ±5 %. The values
apply to tightening with a counterhold.
Thread Inserts
The specified tightening torques also apply to bolted joints with a
thread insert (Heli-Coil).
Thread inserts often provide greater strength compared to a
directly screwed thread. This generates a stronger bolted joint in
aluminium or the like. For this reason, thread inserts are used in
certain joints in Scania's production.
NOTE: When a damaged thread is repaired with a thread
insert, the normal screw and prescribed tightening
torque are to be maintained. Install the thread insert
as instructed in the inspection information.