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A PROPOSAL ON THE SUBJECT OF PRIVATE STANDARDIZATION
THE SUBJECT OF PRIVATE STANDARD DEVELOPMENT

Date of proposal:

Secretariat of Organization
TCs

WGs

Author of proposal:
THE PROPOSAL

Title of proposal:
"Dimensions of special product of vehicular area manhole cover, of round opening, of cast iron
construction, size DN.775mm or 30.70in (D.770/775), and 360, 400, 600, 900 kN loading class."
Material: - grey cast iron - of grade to fit the loading class in compliance with thicknesses of pieces.

The document proposal comes to settle up a dimensional based private standard document (as case, a
publication / deliverable) concerning the dimensions of special product of a street manhole cover which may be in concordance with requirements of one or more regional basic standard(s) of
cast/ductile iron manhole covers, - e.g. the regional CEN standard - "EN124 - Gully tops and manhole
tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control", or, with other basic standard concerning street or residential area, manhole covers - as long the basic
standard (e.g. as the EN124 is) does not apply for dimensions of special products of manhole covers.
Thus, the proposed private standard document (norm) aims to specify the main dimensions for a
special product of a cast iron vehicular area manhole cover of DN.775mm/ 30.70in, of round opening;
- and must, as case may be, completed with other standards which refers to testing, marking, quality
control. (e.g. the EN124 CEN standard).
Short description of design related to product and main dimensions:

> Round (circular) frame with round opening;
- overall dia. of lid piece: 770mm (30.3125in),
- top opening of frame: dia. 775mm (30.50in), - round,
- top dia. of frame: 820...825mm (~32.375in), - round
- inner opening of base of frame - dia. 825; 920; (995)/1000mm (32.50; 36.25; 39.375in),
to fit a 800mm (32.5in), 36in (915mm), 1000mm dia. of manhole top opening.
- clearance (clear opening) of frame, - about 710...718mm ( 28...28.25in),
- 4 vent/key holes of about 40 sq.cm. (~6.20sq.in) at all clear opening;
which also allow an easy opening using common tools,
- optional, blocks for locking system fixing may be added, - on backside of lid piece.

As conclusion, the proposed document (norm) aims to specify the main dimmensions for a special
product of a cast iron vehicular area manhole cover of DN.775mm (D.770/775) / 30.70in round
opening; - and must, as case may be, completed with other standards which refers to testing, marking,
quality control. (e.g. EN124 CEN standard).
The type of public standard document, as we consider the proposal may later transform into:

> concerning the therminology of EN45020:2006 description: - prestandard (3.3), product standard
(5.4), technical specification (3.4), unilaterally aligned standard (6.8), - all of these to complete with
the EN124 CEN standard which is a basic standard (5.1).
> concerning the therminology of ISO/CEI-2:2004: - international standard (3.3), technical
specification (3.4), technical report (3.5), publicly available specification (3.7).
DN.770 - Lid Piece of D.770/775

Backside view - 4 vent holes design -

- Loading class, - 400; 600; 900 kN

MDER

690

CMDMR

CMDCR

155

( 27-1/8”)
425

( 16-3/4”)

( 6-1/8”)

Radial
reinforcing
rib

in between
holes centres

A

270 ( 10-5/8”)

Perimetral
reinforcing rib

A

R-4
14;15;16
( 5/8”)

Intermediate
circular
reinforcing rib

R-4
(5/32”)
round
edge

Overall dia.

Central circular
reinforcing rib

O 770

( 30-5/16”)

Ribs reinforcement consists in:
- intermediate circular rib medium diameter
- central reinforcing rib medium diameter
- lower width of radial rib - the same shape as the central and intermediate rib - as lower width
LIP Piece - DN.775 - 30.70”

Backside view
In concordance with
vertical section A - A
of conical lid plate structure

Conical Lid plate design
(multiple frustum of cones)

4 vent / pick holes
at 90 degree

A

75...80

A

Reinforcing
block

Outer
lower
part

Rib centre axe dia. 690

OD (overall dia.)

Hole
clearance
detail

32

R32 R 13.5

42

770

( 27-1/8”)

( 30-5/16”)
FRAME Piece - DN.775 - 30.7”

Top plane view

- high grade iron construction (350; 400 N/mm2)
Loading class, - 400; 600; 900 kN
Applicable on manhole entry of dia. D 800mm (32”); D 36” (915mm); D1000 mm

Top opening dia.
(top inner dia.)

A

775 (30-1/2”)

{DN. 775}

”)
1/4
8..2
.
8”
(2

A
8
.71
0..
71
.
dia g )
ce in
a n pe n
r
ea o
Cl lear
(c

14...16

at end
Ribs

Top (outer) dia. D 820...825 (32-3/8”)
Overall dia. D 940 (37”) ; D 1060 (41-3/4”) ; D 1120 (44-1/8”)
(Applicable on manhole entry of dia. D 800 / 32” ; D 36”/915mm ; D 1000 mm)
DN775 - Grey Cast Iron Manhole Cover - 400 kN
DN775 - Grey Cast Iron Manhole Cover - 400 kN
DN775 - Grey Cast Iron Manhole Cover - 400 kN
DN775 - Grey Cast Iron Manhole Cover - 400 kN

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DN775 - Grey Cast Iron Manhole Cover - 400 kN

  • 1. A PROPOSAL ON THE SUBJECT OF PRIVATE STANDARDIZATION THE SUBJECT OF PRIVATE STANDARD DEVELOPMENT Date of proposal: Secretariat of Organization TCs WGs Author of proposal: THE PROPOSAL Title of proposal: "Dimensions of special product of vehicular area manhole cover, of round opening, of cast iron construction, size DN.775mm or 30.70in (D.770/775), and 360, 400, 600, 900 kN loading class." Material: - grey cast iron - of grade to fit the loading class in compliance with thicknesses of pieces. The document proposal comes to settle up a dimensional based private standard document (as case, a publication / deliverable) concerning the dimensions of special product of a street manhole cover which may be in concordance with requirements of one or more regional basic standard(s) of cast/ductile iron manhole covers, - e.g. the regional CEN standard - "EN124 - Gully tops and manhole tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control", or, with other basic standard concerning street or residential area, manhole covers - as long the basic standard (e.g. as the EN124 is) does not apply for dimensions of special products of manhole covers. Thus, the proposed private standard document (norm) aims to specify the main dimensions for a special product of a cast iron vehicular area manhole cover of DN.775mm/ 30.70in, of round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. the EN124 CEN standard). Short description of design related to product and main dimensions: > Round (circular) frame with round opening; - overall dia. of lid piece: 770mm (30.3125in), - top opening of frame: dia. 775mm (30.50in), - round, - top dia. of frame: 820...825mm (~32.375in), - round - inner opening of base of frame - dia. 825; 920; (995)/1000mm (32.50; 36.25; 39.375in), to fit a 800mm (32.5in), 36in (915mm), 1000mm dia. of manhole top opening. - clearance (clear opening) of frame, - about 710...718mm ( 28...28.25in), - 4 vent/key holes of about 40 sq.cm. (~6.20sq.in) at all clear opening; which also allow an easy opening using common tools, - optional, blocks for locking system fixing may be added, - on backside of lid piece. As conclusion, the proposed document (norm) aims to specify the main dimmensions for a special product of a cast iron vehicular area manhole cover of DN.775mm (D.770/775) / 30.70in round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. EN124 CEN standard). The type of public standard document, as we consider the proposal may later transform into: > concerning the therminology of EN45020:2006 description: - prestandard (3.3), product standard (5.4), technical specification (3.4), unilaterally aligned standard (6.8), - all of these to complete with the EN124 CEN standard which is a basic standard (5.1). > concerning the therminology of ISO/CEI-2:2004: - international standard (3.3), technical specification (3.4), technical report (3.5), publicly available specification (3.7).
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  • 4. DN.770 - Lid Piece of D.770/775 Backside view - 4 vent holes design - - Loading class, - 400; 600; 900 kN MDER 690 CMDMR CMDCR 155 ( 27-1/8”) 425 ( 16-3/4”) ( 6-1/8”) Radial reinforcing rib in between holes centres A 270 ( 10-5/8”) Perimetral reinforcing rib A R-4 14;15;16 ( 5/8”) Intermediate circular reinforcing rib R-4 (5/32”) round edge Overall dia. Central circular reinforcing rib O 770 ( 30-5/16”) Ribs reinforcement consists in: - intermediate circular rib medium diameter - central reinforcing rib medium diameter - lower width of radial rib - the same shape as the central and intermediate rib - as lower width
  • 5.
  • 6. LIP Piece - DN.775 - 30.70” Backside view In concordance with vertical section A - A of conical lid plate structure Conical Lid plate design (multiple frustum of cones) 4 vent / pick holes at 90 degree A 75...80 A Reinforcing block Outer lower part Rib centre axe dia. 690 OD (overall dia.) Hole clearance detail 32 R32 R 13.5 42 770 ( 27-1/8”) ( 30-5/16”)
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  • 8. FRAME Piece - DN.775 - 30.7” Top plane view - high grade iron construction (350; 400 N/mm2) Loading class, - 400; 600; 900 kN Applicable on manhole entry of dia. D 800mm (32”); D 36” (915mm); D1000 mm Top opening dia. (top inner dia.) A 775 (30-1/2”) {DN. 775} ”) 1/4 8..2 . 8” (2 A 8 .71 0.. 71 . dia g ) ce in a n pe n r ea o Cl lear (c 14...16 at end Ribs Top (outer) dia. D 820...825 (32-3/8”) Overall dia. D 940 (37”) ; D 1060 (41-3/4”) ; D 1120 (44-1/8”) (Applicable on manhole entry of dia. D 800 / 32” ; D 36”/915mm ; D 1000 mm)