This document provides a maintenance plan for log elevator equipment at the Oscar Mayer plant in Madison, Wisconsin. It details an 8-task plan to replace bearings in the sprockets of the log elevator. Safety protocols like lockout procedures are specified. The tasks involve removing guards, loosening chains, replacing bearings, reinstalling sprockets, reconnecting chains, and testing the equipment. Required tools, spare parts, and start-up criteria are documented to support executing the maintenance work.

1. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 1
Madison Plant, Maintenance – Detailed Job Plan
MAINTENANCE PLANDETAILS
Maintenance Plan Number(s): Maintenance Plan Description:
Equipment Number(s): 10190256 Equipment description: LOG ELEVATOR (PRINCE)
Department/Location(s): PRINCE, COOK PROCESS Sub-Assembly Description:
PM Frequency: As Needed Planned Hours: : 4
# of Craftsmen 1 Total Hours
Estimated Hours 4
SAFETY
LOTO Procedures:
PPE Required:
Permits required: (delete as necessary)
Hot-Work (Welding/Grinding) / Confined Space / None
ENVIRONMENTAL
The Following Hazardous Materials May Be Present: None
Special Instructions:
REQUIRED CROSS-FUNCTIONAL PLANNING
Electrical/Tech Trades. Description of Work: _________________________________________________________________
Facility Maintenance.Description of Work: ____________________________________________________________________
3rd Party vendors/consultants ___________________________________________________________________________
REQUIRED STANDARD TOOLS
Use standard wrenches ,and Allen wrenches
REQUIRED SPECIAL TOOLS
None

2. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 2
EXTERNAL DOCUMENT REFERENCES
Operation Manual
REQUIRED SPARE PARTS: (LOCATED IN KIT)
Storeroom Part Number Description Quantity Required
OPTIONAL SPARE PARTS: (IN STOREROOM)
Storeroom Part Number Description Quantity
EQUIPMENT CONDITION REQUIRED FOR WORK (BEFORE WORK HAS BEEN CARRIED OUT)

3. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 3
PM STANDARD WORK DESCRIPTIONS
Task Number: 1 Lockout and remove guard
Task Description:
1. Lock out Elevator Log chain (Located at top)
2. Remove guard
Comments:
Complete: Y / N
Initials: ________
Lock out

4. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 4
Task Number: 2 Ease up tensioners on sprocket and break chain at connecter
Task Description:
1. Release tensionon both tensioners.
2. Break chain at connecter and remove log holder.
Comments:
Complete: Y / N
Initials: ________
Remove guard
Loosen nut and
release tension

5. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 5
Task Number: 3 Remove tension and idler sprockets
Task Description:
1. Remove tension sprockets (A bolt, nut, spacers)
2. Remove idler sprockets (A bolt, front spacer)
Comments:
Complete: Y / N
Initials: ________
Break
chain

6. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 6
Task Number: 4 Change bearing in sprocket
Task Description:
Comments:
Complete: Y / N
Tension
sprocket
Idler
sprocket
Spacers

7. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 7
1. Change all 4 bearings (Check for wear on sprocket)
2. Remove bad bearings and insert new bearing
Initials: ________

8. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 8
Task Number: 5 Install rebuilt tension and idler sprockets
Task Description:
1. Install sprockets (Fasten all bolts and don’t forget spacers)
2. Test sprockets spin freely before you connect chain
Comments:
Complete: Y / N
Initials: ________
Fasten in sprockets and
test manually

9. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 9
Task Number: 6 Connect the chain and make sure Log Elevator is even
Task Description:
1. Connect chain
2. Be sure chain is level
3. Lock in tensioners in back
Comments:
Complete: Y / N
Initials: ________

10. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 10
Task Number: 7 Install guard and remove locks and test
Task Description:
1. Install guard
2. Remove locks
3. Test run
Comments:
Complete: Y / N
Initials: ________

11. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 11
Any issues contact supervisor on duty
Remove lock

12. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 12
Task Number: 8
Task Description:
Comments:
Complete: Y / N
Initials: ________
Task Number: 9
Task Description:
Comments:
Complete: Y / N

13. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 13
REPORT ANY ISSUES YOU HAVE TO YOUR SUPERVISER.
Acceptable Limits:
Corrective Action: Initials: ________
Comments:
Complete: Y / N
Initials: ________
START-UP TEST CRITERIA & START-UP CONDITIONS (AFTER WORK IS COMPLETED)
Make sure lock out is off, and no e stops are depressed
Initials: ________
FEEDBACK TO A.R.
All Safety/Environment Requirements Correctly Detailed in Job Plan. _________________________________________________
Correct # of Craftsmen and Planned Hours Listed on Job Plan. ______________________________________________________
All Required Tools Correctly Detailed in Job Plan. ________________________________________________________________
All Required Spare Parts Detailed in Job Plan and Kitted. ___________________________________________________________
Work Descriptions Are Complete and Easy to Follow. _____________________________________________________________
Start-up Criteria Correctly Detailed. ___________________________________________________________________________
Delays:

14. 910 Mayer Avenue, Madison, WI
53704
Oscar Mayer Business Unit Madison Plant Mechanical Maintenance
Department
Approved By:
Issue Date:NEW Revised Date:NEW 14
Additional Notes:
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RELIABILITY ENGINEER NOTES
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Initials: ________