This document provides a repair kit part list and descriptions for a Solar 035 engine with serial numbers between 20001 and 20591. The repair kit, part number 587814-0710, contains seals, gaskets, packings and other parts to repair the cylinder head, cylinder block, timing gear case, flywheel housing, oil pan, oil pump, piston and crankshaft assembly. The list includes 25 parts to replace worn items and ensure proper operation of the engine.

1. Fig. 100 REPAIR KIT [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

2. Fig. 100 REPAIR KIT [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 587814-0710 REPAIR KIT 1
1 894110-5591 SEAL;VALVE 6
2 897045-3932 GASKET;CYL HEAD 1
3 897071-6991 PACKING;CYL HEAD COVER 1
5 509625-0940 SEAL;OIL CRANK REAR 1
7 897064-6881 PACKING;COVER 1
9 509625-0790 SEAL;OIL CRANK FRONT 1
10 897226-8421 O-RING;COVER 1
14 897109-6790 O-RING;OIL PUMP 1
15 109623-4960 O-RING;OIL STRAINER 1
17 897264-6901 PACKING;OUTLET PIPE 1
19 897047-0541 GASKET;EXH MANIFOLD 1
22 894104-9930 GASKET 6
23 894257-5920 GASKET;NOZZLE HOLDER 3
24 894257-5930 GASKET;HEAT SHIELD 3
25 894106-0403 WASHER;CORRUGATED 3
26 894144-5880 GASKET 6
1
SOLAR 035 (S/N 20001~)

3. Fig. 101 CYLINDER HEAD [20001 ~
SOLAR 035 (S/N 20001~)

4. Fig. 101 CYLINDER HEAD [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897163-4013 CYLINDER HEAD ASS'Y 1
5 897209-6090 CUP;SEALING D=22 4
6 109600-0051 CUP;SEALING D=44.5 1
7 897233-4290 CUP;SEALING D=8 4
8 897031-7490 GUIDE;VALVE EXH INLET 6
10 897045-3912 SEAT;VALVE INSERT INLET 3
12 897045-3920 SEAT;VALVE INSERT EXHAUST 3
15 897061-0221 PLUG;HOT 3
16 897094-6411 STUD;ROCKER BRKT 5
19 904110-8450 STUD;WATER PUMP M8X40X57 1
20 509300-0650 STUD;MANIFOLD FIX 2
21 894110-5591 SEAL;VALVE 6
22 509605-0050 PLUG;HEATER PT3/8 1
23-1 897045-3932 GASKET;CYL HEAD 1
24 894463-7840 BOLT;CYL HEAD FIX L=25 4
25 897036-9591 BOLT;CYL HEAD FIX L=89 8
28-1 897070-4624 COVER ASM;CYL HEAD 1
29 894329-5490 VALVE;ASM VENTILATOR 1
30 903910-4100 SCREW;VALVE FIX 4
35 894133-2075 CAP ASM;OIL FILLER CAP 1
36 894123-6231 PACKING;CAP 1
37 897071-6991 PACKING;CYL HEAD COVER 1
38 028080-6200 BOLT;COCER FIX 1
1
SOLAR 035 (S/N 20001~)

5. Fig. 102 CYLINDER BLOCK [20001 ~
SOLAR 035 (S/N 20001~)

6. Fig. 102 CYLINDER BLOCK [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897231-5394 CYLINDER BLOCK ASS'Y 1
2 894167-4701 BOLT;METAL CAP FIX 8
3 894229-8530 CUP;SEALING D=35 4
4 897209-6090 CUP;SEALING D=22 1
5 509600-0130 CUP;SEALING D=12 4
7 109600-0121 CUP;SEALING D=32 1
8 897047-0560 BEARING;NEEDLE CAM CENT 1
9-1 897047-1421 PLUG;THRUST CAM 1 C
11 909664-0010 PLUG;WASHER DRAIN PT1/4 1
12 109605-0500 PLUG;OILGALLERY PT1/8 1
13 909204-5100 PLUG;OILGALLERY M10 1
13-1 109605-0190 PLUG;OILGALLERY PT1/8 1
14 897106-2042 COVER;INJ PUMP HOUSING 1
17 897137-8360 NUT;COVER FIX 2
18 028080-6140 BOLT;COVER FIX 2
19 897262-1481 STUD;INJ.PUMP HSG COV 1
19 897262-1471 STUD;INJ.PUMP HSG COV 1
21 894325-5950 STUD;INJ FILTER L1=12 1
23 897039-4953 PIN;CONTROL LINK 2
24 908160-8160 PIN;STRAIGHT HOUSING 2
25 911229-0581 DOWEL;OIL PUMP 2
26 908160-6160 PIN;STRAIGHT RETAINER 3
27 509604-0160 PLUG;CYL BLOCK M14 1
28 909572-0140 PACKING;PLUG 1
29 894200-8190 DOWEL;CYL HEAD 2
32 109305-0050 STUD;INJ PUMP FIX L=20 6
36 897262-1451 STUD;WATER PUMP 1
37 897262-1461 STUD;TIMING CASE L=62 1
38 894405-0650 GAUGE;LEVEL;OIL L=143 1
44 897231-0302 RETAINER;CRANK REAR 1
45 509625-0940 SEAL;OIL CRANK REAR 1
47 028080-6200 BOLT;COCER FIX 8
52 511179-0520 CONNECTOR;PCV 1
53 897102-5171 HOSE;PCV 1
54 509707-0051 CLIP;FUEL HOSE 4
55 897102-5191 HOSE 1
1
SOLAR 035 (S/N 20001~)

7. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
56 897102-5181 HOSE 1
57 894127-1440 CLIP;HOSE 1
58 894249-3171 VALVE;CHECK 1
59 109707-0870 CLIP 2
60 904110-6160 STUD;INLET PIPE 1
2
SOLAR 035 (S/N 20001~)

8. Fig. 103 TIMING GEAR CASE [20001 ~
SOLAR 035 (S/N 20001~)

9. Fig. 103 TIMING GEAR CASE [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897318-3720 FLY WEIGHT ASS'Y 1
2 897147-4892 SLEEVE ASS'Y 1
4 908160-8500 SHAFT;LEVER D=8 L=50 1
5 897303-5772 LEVER;ASS'Y GUIDE 1
6 897034-6383 SHIFTER;GOVERNOR 1
7 897303-6670 SHAFT;SHIFTER D=6 L=2 1
8 909185-4040 RING;SNAP 1
9 897093-5493 LEVER KIT;GOVERNOR 1
10 897034-6376 LEVER;TEN'SION GOV 1
11 897034-6424 LEVER;MAIN SPRING 1
12 897094-4710 ANGLEICH KIT 1
13 894130-4380 NUT;HOLDER 1
14 897069-8911 SPRING;MAIN 1.7K 1
16 897303-5802 LEVER ASS'Y;FLOATING 1
17 908160-5450 SHAFT;FLOATING LEVER 1
18 109605-0500 PLUG;OILGALLERY PT1/8 1
19 897303-5830 PIECE;GUIDE PIN G/LEVER 1
20 109747-0020 PIN;SNAP LINK PLATE 1
22 897148-5500 PLATE;LINK LEVER-PUMP 1
23 897084-3251 SPRING;START 1
24 897083-7140 SPRING;SET 1
26 897106-2071 LINK ASS'Y;CONTROL L=217 1
27 109747-0020 PIN;SNAP LINK PLATE 1
30 897016-9400 SPRING;RETURN 1
31 897262-8830 BUSH;LEVER MAIN SPRING 1
32 897262-8170 BUSH;LEVER MAIN SPRING 1
33 894454-6150 CUP;SEALING BUSH D=10 1
34 897049-3281 LEVER;GOVERNOR CONTROL 1
35 109623-0550 O-RING;CONTROL SPEED SE 2
36 509503-1350 WASHER;THRUST 2
37 909110-5080 NUT;LEVER TO SHAFT 1
38 908160-4360 PIN;CONTROL SPRING 1
39 909150-5080 WASHER;SPRING 1
40 894317-6381 SCREW CONTROL SPEED SET 2
41 109605-0190 PLUG;OILGALLERY PT1/8 2
43 897039-5841 SCREW SET FULL LOAD 1
1
SOLAR 035 (S/N 20001~)

10. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
44 909110-4060 NUT;SCREW 1
46 515729-2392 EYE;START SPRING 1
48 897016-4410 SCREW;SET IDLE SPRING 1
49 909160-5040 WASHER;IDLE SPR LOWER 1
50 909160-7040 WASHER;IDLE SPR UPPER 1
51 909185-4030 RING;SNAP IDLE SPR 1
52 509503-1320 PACKING;SET SCREW 2
53 509400-0480 NUT;CAP SET SCREW 1
54 909111-4060 NUT;SET SCREW 3
55 515669-0021 CAP;IDLE SET 1
56 897082-1140 SPRING;IDLE 1
57 897016-4460 SHAFT ASS'Y;FUEL CUT 1
58 897039-5461 SPRING;RETURN FUEL CUT 1
59 897303-4540 LEVER;FUEL CUT 1
60 909565-1140 GASKET;BUSH 1
61 909565-1160 GASKET;BUSH 1
62 909110-5080 NUT;LEVER TO SHAFT 1
65 981325-4460 WIRE;LEAD SEAL 1
67 897161-7450 COVER;GOVERNOR LEVER 1
68 897064-6881 PACKING;COVER 1
69 028080-6200 BOLT;COCER FIX 3
71 897303-4111 CASE;GEAR TIMIMG 1
81 028090-8600 BOLT;TIMIMG CASE-BLOCK 6
82 091150-2080 NUT;EXH MANIFOLD 1
83 509625-0790 SEAL;OIL CRANK FRONT 1
90 897307-4671 COVER;ANGLEICH 1
91 511129-0060 CUP;SEALING D=16 1
92 897226-8421 O-RING;COVER 1
96 894425-6852 CAP ASS'Y;OIL FILLER 1
97 894123-6231 PACKING;CAP 1
98 897125-9740 COVER;EPA 1 D
99 897132-2912 BOLT M6X16 3 D
2
SOLAR 035 (S/N 20001~)

11. Fig. 104 FLYWHEEL HOUSING [20001 ~
SOLAR 035 (S/N 20001~)

12. Fig. 104 FLYWHEEL HOUSING [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897047-0234 HOUSING;FLYWHEEL 1
4 028181-0250 BOLT;HOUSING FIX 4
5 894127-7030 STUD;HOUSING L1=111 2
1
SOLAR 035 (S/N 20001~)

13. Fig. 105 OIL PAN [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

14. Fig. 105 OIL PAN [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897045-3983 PAN ASS'Y;OIL 1
3 909662-0120 PLUG;OIL PAN 1
4 109623-0570 O-RING;SRAIN PLUG 1
8 897135-1410 BOLT;OIL PAN FIX 18
9 897137-8360 NUT;COVER FIX 2
10 897314-9130 GASKET;OIL PAN 1
1
SOLAR 035 (S/N 20001~)

15. Fig. 106 OIL PUMP [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

16. Fig. 106 OIL PUMP [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897048-8094 PUMP ASS'Y;OIL 1
5 - BODY;OIL PUMP 1 D
6 897044-8133 PUMP SUB ASS'Y;OIL 1
8 894235-5671 VALVE;RELIEF 1
9 894104-6150 PLUG;VALVE 1
10 897113-3320 SPRING;VALVE 1
12 908160-6160 PIN;STRAIGHT RETAINER 2
13 897109-6790 O-RING;OIL PUMP 1
14 028080-6300 BOLT;OIL PUMP SUB FIX 2
15 028080-6500 BOLT;OIL PUMP SUB FIX 1
17 028080-8300 BOLT;BAND-SILENCER FIX 4
18 897045-4000 PIPE;OIL PUMP-CYL BLOCK 1
20 897179-7330 STRAINER ASS'Y;OIL 1
21 028080-8160 BOLT;BRKT FIX 1
22 109623-4960 O-RING;OIL STRAINER 1
1
SOLAR 035 (S/N 20001~)

17. Fig. 107 PISTON & CRANK SHAFT ASS'Y
SOLAR 035 (S/N 20001~)

18. Fig. 107 PISTON & CRANK SHAFT ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897047-0210 METALKIT;STD 1
5 511599-0031 METAL;THRUST 2
7 897176-8870 PISTON;STD 3
10 897113-5030 RING SET;PISTON STD 3
12 897310-3510 ROD ASS'Y;CONN 3
13 894216-2064 BOLT;CONN ROD 6
14 894224-2362 NUT;CONN ROD 6
15 897310-3520 BUSH;CONN ROD 3
16 894156-0840 METALKIT STD CONN ROD 3
18 512211-0210 PIN;PISTON 3
19 894114-0491 RING;SNAP 6
20 897044-7773 CRANK SHAFT ASS'Y 1
25 897078-3691 FLYWHEEL ASS'Y 1
26 894419-6021 GEAR;RING Z=108 1
30 897023-2680 WASHER;FLYWHEEL 1
31 894133-3281 BOLT FLYWHEEL FIX 6
32 894201-6410 KEY;WOORDUFF 1
34 897328-6120 GEAR;CRANK SHAFT Z=37 1
35 897226-8310 PULLEY;CRAN KSHAFT 1
36 894386-0790 BOLT;PULLEY 1
37 894134-7920 WASHER;PULLEY 1
1
SOLAR 035 (S/N 20001~)

19. Fig. 108 VALVE MECHANISM [20001 ~
SOLAR 035 (S/N 20001~)

20. Fig. 108 VALVE MECHANISM [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897163-4165 BRACKET;ROCKER 1
2 897070-4651 SHAFT;ROCKER 1
3 911129-0830 CUP;SEALING D=12 1
4 897233-4290 CUP;SEALING D=8 1
5 908160-5160 PIN;ROCKER 1
6 897212-5180 ARM;ROCKER INLET 3
7 897212-5200 ARM;ROCKER EXHOUST 3
8 897010-4850 SCREW;ADJ 6
9 909111-5060 NUT;ADJ SCREW 6
10 897070-6982 SPRING;ROCKER 3
11 999202-3140 PLUG;FUEL FILTER 1
12 909571-4140 PACKING;PLUG 1
13 897137-8360 NUT;COVER FIX 5
14 028080-6250 BOLT ROCKER BRKT FIX 4
23 897102-1230 VALVE;INLET 3
25 897045-4103 VALVE;EXH 3
26 897034-6291 SPRING;VALVE 6
27 894251-0311 SEAT;VALVE SPRING 6
29 894239-5010 COLLAR;SPLIT 12
30 897124-3690 TAPPET 6
32 897069-5752 ROD;PUSH 6
1
SOLAR 035 (S/N 20001~)

21. Fig. 109 FILTER [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

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23. Fig. 109 FILTER [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 894456-7412 FILTER;OIL CARTRIDGE 1
5 897014-2040 FILTER ASS'Y;FUEL 1
6 894132-9471 CARTRIDGE;FUEL FILTER 1
7 894132-9480 COVER 1
11 999202-3140 PLUG;FUEL FILTER 1
12 909572-0140 PACKING;PLUG 1
14 894148-3900 JOINT ASS'Y;EYE 2
15 909906-3251 BOLT;EYE 2
16 909572-0140 PACKING;PLUG 4
20-1 897086-2453 SEDIMENTER ASS'Y;FUEL 1
22-1 897213-3810 ELEMENT;SEDIMENTER 1
23-1 894155-1830 O-RING;SEDIMENTER 1
24 897308-9880 GASKET 2
25 894360-2550 CASE;SEDIMENTER 1
30 028081-0300 BOLT 2
31 028181-0200 BRACKET;EXH SILENCER 2
32 897111-5520 BRACKET 1
1
SOLAR 035 (S/N 20001~)

24. Fig. 110 COOLING SYSTEM [20001 ~
SOLAR 035 (S/N 20001~)