Daewoo reserves the right to improve its products at any time without obligation to update previously sold products. It is recommended that consumers periodically check with distributors for documentation on purchased equipment, which may include optional attachments. Illustrations in the manual are representational and may differ from actual components. This shop manual covers specifications, general maintenance procedures, standard torques, and maintenance and repair information for major components of the Mega 400-III PLUS wheel loader.
This document provides instructions for removing and installing a diesel engine. It includes safety warnings and lists the necessary tools. The removal process involves draining fluids, disconnecting hoses and electrical components, and lifting the engine out of the machine. The installation is the reverse of removal, including fitting components, reconnecting lines, and refilling fluids. Lifting points and tightening torques are specified.
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The document is a shop manual for the Solar 220LC-V track excavator. It contains safety information, specifications, maintenance procedures, and troubleshooting guides for the excavator's various systems and components. The safety section outlines general safety practices and precautions for operating, maintaining, transporting, and lifting loads with the excavator. It emphasizes following all safety guidelines and instructions in the manual to prevent serious injury or death.
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This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, identifies work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
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This shop manual provides safety, operation, maintenance and repair instructions for the Solar 130LC-V track excavator. It includes topics such as general safety procedures, specifications, maintenance, hydraulics, electrical systems, attachments and more. Safety precautions are outlined for work site hazards, lifting loads, high voltages, sloping terrain and ensuring only trained operators are seated in the control station. The manual provides a resource for safe and proper operation and maintenance of this excavator model.
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- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by trained technicians.
- Safety is the top priority, and the manual includes extensive safety guidelines covering all aspects of operation, maintenance, and transportation of the equipment.
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This document provides safety precautions and guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and the environment. Specific safety tips include wearing protective equipment, blocking up machinery, relieving pressures, and using lifting equipment properly. Guidelines are given for disassembling and assembling hydraulic systems and components carefully.
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This document is the shop manual for the SD 200 wheel loader. It provides safety information and specifications for maintenance and repair. Key points include:
- Safety must be followed for safe operation and maintenance to prevent injuries.
- Unauthorized modifications are prohibited.
- Hazard information is provided for various situations like starting the engine, operation, maintenance, batteries, towing, and transportation.
- Specifications and maintenance procedures are included for components like the engine, transmission, hydraulics, brakes, and electrical system.
- Tables of contents provide the organization of safety, component, and system information in the manual.
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This document provides operation and maintenance instructions for a Daewoo Solar 290LL track excavator. It includes safety information and guidelines for various components and systems. Owners are advised to periodically check for updated documentation. Illustrations are representational and may differ from actual components. The manual covers safety labels, lifting capacities, unauthorized modifications, and maintenance procedures.
This document provides instructions for removing and installing a diesel engine. It includes safety warnings and lists the necessary tools. The removal process involves draining fluids, disconnecting hoses and electrical components, and lifting the engine out of the machine. The installation is the reverse of removal, including fitting components, reconnecting lines, and refilling fluids. Lifting points and tightening torques are specified.
Daewoo doosan solar 220 lc v excavator service repair manualjfskemsemm
The document is a shop manual for the Solar 220LC-V track excavator. It contains safety information, specifications, maintenance procedures, and troubleshooting guides for the excavator's various systems and components. The safety section outlines general safety practices and precautions for operating, maintaining, transporting, and lifting loads with the excavator. It emphasizes following all safety guidelines and instructions in the manual to prevent serious injury or death.
Daewoo doosan solar 420 lc v excavator service repair manualfujsjefjskekmme
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, identifies work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
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This shop manual provides safety, operation, maintenance and repair instructions for the Solar 130LC-V track excavator. It includes topics such as general safety procedures, specifications, maintenance, hydraulics, electrical systems, attachments and more. Safety precautions are outlined for work site hazards, lifting loads, high voltages, sloping terrain and ensuring only trained operators are seated in the control station. The manual provides a resource for safe and proper operation and maintenance of this excavator model.
Daewoo doosan solar 220 ll excavator service repair manualufjjsjefkkekmme
- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by trained technicians.
- Safety is the top priority, and the manual includes extensive safety guidelines covering all aspects of operation, maintenance, and transportation of the equipment.
New holland e40.2 sr hydraulic excavator service repair manualfujsejfkskefmem
This document provides safety precautions and guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and the environment. Specific safety tips include wearing protective equipment, blocking up machinery, relieving pressures, and using lifting equipment properly. Guidelines are given for disassembling and assembling hydraulic systems and components carefully.
Daewoo doosan disd sd200 wheel loader service repair manualfusjfjskekme
This document is the shop manual for the SD 200 wheel loader. It provides safety information and specifications for maintenance and repair. Key points include:
- Safety must be followed for safe operation and maintenance to prevent injuries.
- Unauthorized modifications are prohibited.
- Hazard information is provided for various situations like starting the engine, operation, maintenance, batteries, towing, and transportation.
- Specifications and maintenance procedures are included for components like the engine, transmission, hydraulics, brakes, and electrical system.
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This document provides operation and maintenance instructions for a Daewoo Solar 290LL track excavator. It includes safety information and guidelines for various components and systems. Owners are advised to periodically check for updated documentation. Illustrations are representational and may differ from actual components. The manual covers safety labels, lifting capacities, unauthorized modifications, and maintenance procedures.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdfjin465152tan
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
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This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Key safety points include following all safety recommendations, using tools and equipment in good working order, being responsible for personal safety, avoiding contact with high voltage power lines, and only making lifts in the excavator's approved lifting configuration and within its rated capacity.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdffujskemdmmd
This document provides safety information for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the machine, summarizes safety precautions for lifting, and details work site, operation, equipment, maintenance, shipping and transportation safety precautions. The document emphasizes the operator's responsibility for safety and following all safety guidelines.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdfjfksmmdmd
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdff7yseujdkdmjm
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Key safety points include following all safety recommendations, using tools and equipment in good working order, being responsible for personal safety, avoiding contact with high voltage power lines, and only making lifts in the excavator's approved lifting configuration and within its rated capacity.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdfufjkskdmdmd
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdfhrgx74377018
This document provides safety information for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the machine, summarizes safety precautions for lifting, and details work site, operation, equipment, maintenance, shipping and transportation safety precautions. The document emphasizes the operator's responsibility for safety and following all safety guidelines.
Daewoo Doosan Solar 420LC-V Excavator Service Repair Manual.pdffujsekmd8dudj
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Operators are instructed to follow all safety recommendations, use tools and equipment in good working order, and be responsible for their own safety and that of others.
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This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Key safety points include following all safety recommendations, using tools and equipment in good working order, being responsible for personal safety, avoiding contact with high voltage power lines, and only making lifts in the excavator's approved lifting configuration and within its rated capacity.
Daewoo doosan solar 420 lc v excavator service repair manualfjskekazxdmmme
This document provides safety information for operating a track excavator, including:
- Following all safety recommendations and using equipment in good working order.
- Locating and understanding safety labels on the excavator.
- Taking precautions when lifting loads such as ensuring stable ground support and using tag lines.
- Following work site safety practices like avoiding power lines, contacting authorities before digging, and using caution on slopes.
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- Being aware of general safety rules and ensuring adequate ventilation when the engine is running.
Daewoo doosan solar 420 lc v excavator service repair manualfjjsjefkskemme
This document provides safety information for operating a track excavator, including:
- Following all safety recommendations and using equipment in good working order.
- Locating and understanding safety labels on the excavator.
- Taking precautions when lifting loads such as ensuring stable ground support and using tag lines.
- Following work site precautions like avoiding power lines, contacting authorities before digging, and using caution on slopes.
- Safely operating the excavator only from the operator's station and doing pre-start checks.
- Being aware of general safety rules and ensuring adequate ventilation when the engine is running.
DAEWOO DOOSAN SOLAR 470LC-V EXCAVATOR Service Repair Manualyhskemjkm
This is the Highly Detailed factory service repair manual for theDAEWOO DOOSAN SOLAR 470LC-V EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.DAEWOO DOOSAN SOLAR 470LC-V EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
Specifications
General Maintenance
Upper Structure
Lower Structure and Chassis
Engine and Drive Train
Hydraulics
Electrical System
Attachments
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveDAEWOO DOOSAN SOLAR 470LC-V EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
DAEWOO DOOSAN SOLAR 300LC-V EXCAVATOR Service Repair Manualyhskemjkm
This is the Highly Detailed factory service repair manual for theDAEWOO DOOSAN SOLAR 300LC-V EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.DAEWOO DOOSAN SOLAR 300LC-V EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
Specifications
General Maintenance
Upper Structure
Lower Structure and Chassis
Engine and Drive Train
Hydraulics
Electrical System
Attachment
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveDAEWOO DOOSAN SOLAR 300LC-V EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Daewoo doosan solar 220 ll excavator service repair manualfujsekksemqw
This document provides operation and safety instructions for a Daewoo Solar 220LL track excavator. It includes information on general safety practices, safety labels, lifting procedures, work site precautions, operation, equipment, maintenance, transportation, and lifting capacities. Owners and operators are instructed to follow all safety guidelines and to check local regulations regarding lifting work.
Daewoo doosan solar 220 ll excavator service repair manualjfjedkmsmem
- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by technicians with serial number 1001 and above.
- Illustrations in the manual are representational and may differ from the actual equipment. Operators should refer to the actual components.
Daewoo doosan solar 220 ll excavator service repair manualfusjfjskekme
This document provides operation and safety instructions for a Daewoo Solar 220LL track excavator. It includes information on general safety practices, safety labels, lifting procedures, work site precautions, operation, equipment, maintenance, transportation, and lifting capacities. Owners and operators are instructed to follow all safety guidelines and to check local regulations regarding lifting work.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdfifkksem9didok
- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by trained technicians.
- Safety guidelines and procedures for operating, maintaining, shipping, and lifting loads with the excavator are provided to prevent injuries or damage.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides operation and safety instructions for a Daewoo Solar 220LL track excavator. It includes information on general safety practices, safety labels, lifting procedures, work site precautions, operation, equipment, maintenance, transportation, and lifting capacities. Owners and operators are instructed to follow all safety guidelines and to check for any local regulations related to lifting work that may apply.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdff8soekmdmdm
- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by technicians with serial number 1001 and above.
- Illustrations in the manual are representational and may differ from the actual equipment. Operators should refer to the actual components.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdfzao908wangsa
- Daewoo reserves the right to improve products and release improvements at any time without updating previously sold models. Consumers should periodically check for documentation on purchased equipment.
- The shop manual covers specifications, maintenance, and repair procedures for the Solar 220LL track excavator and is intended for use by technicians with serial number 1001 and above.
- Illustrations in the manual are representational and may differ from the actual equipment. Operators should refer to the actual components.
New holland sb62 grape harvester service repair manualfjjsjefkskemme
This document provides a 3-page summary of the technical specifications and components of various grape harvester models (SB36, SB56, SB58, SB60, SB62, SB64). It describes the shaking header, nora collectors, conveying system, cleaning system, containers, self-propelled machine frame, and tire options. The summary focuses on key details like the shaking header's flexible shakers and frequency control, the nora collectors' chain and bucket design, the cleaning system's upper and lower extractors, and the frame's ability to tilt and adjust height.
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- Illustrations in the manual are representational and may differ from the actual equipment. Operators should refer to the actual components.
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Daewoo doosan mega 400 iii plus wheel loader service repair manual
1. 4023-7130E Shop Manual
Daewoo reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine’s package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
4023-7130E
Serial Number 1001 and Up
Mega 400-III PLUS
2. Table of Contents
Page I
1TABLE OF CONTENTS
Safety
Wheel Loader Safety .............................................................................S0103000
Specifications
Specifications for Mega 400-III PLUS....................................................S0203020
General Maintenance
General Maintenance Procedures.........................................................S0302000
Standard Torques..................................................................................S0309000
Upper Structure
Lower Structure and Chassis
Engine and Drive Train
Front Axle (Graziano) ............................................................................S0602070
Rear Axle (Graziano).............................................................................S0602080
Air-Conditioner.......................................................................................S0605020
Transmission and Torque Converter (ZF) .............................................S0607020
Hydraulics
Hydraulic System...................................................................................S0702040
Accumulator...........................................................................................S0703000
Cylinders................................................................................................S0705010
Main Pump (Vickers 35VQ Series)........................................................S0708330
Steering and Brake Pump (Vickers 3520V.QS).....................................S0708400
Brake Pedal Valve (Rexroth) .................................................................S0709200
Flow Amplifier (Danfoss)........................................................................S0709660
Power Steering Unit...............................................................................S0709700
Hydraulic Schematic (Mega 400-III PLUS)............................................S0793020
3. Table of Contents
Page II
Electrical System
Electrical System ...................................................................................S0802050
Electrical Schematic (Mega 400-III PLUS) ............................................S0893020
Attachments
5. S0103000
Page 2
Wheel Loader Safety
TABLE OF CONTENTS
To the Operator of a Daewoo Wheel Loader.................................................. 3
General Safety Essentials .............................................................................. 4
Location of Safety Labels ............................................................................... 4
Unauthorized Modifications............................................................................4
Work-Site Precautions.................................................................................... 5
Operation........................................................................................................7
Equipment ....................................................................................................12
Maintenance.................................................................................................16
Shipping and Transportation ........................................................................19
6. S0103000
Page 3
Wheel Loader Safety
TO THE OPERATOR OF A DAEWOO WHEEL LOADER
Please respect the importance of taking responsibility for your own safety, and that other people who may
be affected by your actions.
Safety information on the following pages is organized into the following topics.
1. “General Safety Essentials” on page 4
2. “Location of Safety Labels” on page 4
3. “Unauthorized Modifications” on page 4
4. “Operation” on page 7
5. “Equipment” on page 12
6. “Maintenance” on page 16
7. “Shipping and Transportation” on page 19
LEARN SIGNAL WORDS USED WITH SAFETY ALERT SYMBOL
Words “CAUTION,” “WARNING,” and “DANGER” used throughout this manual and on labels on machine
indicate hazards or unsafe practices. All three statements indicate that safety is involved. Observe
precautions indicated whenever you see the Safety Alert “Triangle,” no matter which signal word appears
next to the “Exclamation Point” symbol.
DANGER!
Improper use of wheel loader could cause serious injury or death. Before operating wheel
loader, or performing maintenance, operator or technician must read and understand entire
Operation and Maintenance Manual.
Any operation, maintenance, traveling or shipping methods that do not follow safety guidelines
printed in this Manual could cause serious injury or death.
SAFETY ALERT SYMBOL
Be Prepared – Get to Know All Operating and Safety Instructions
This is the Safety Alert Symbol. Wherever it appears – in this manual or on safety signs on the
machine – you should be alert to potential for personal injury or accidents. Always observe
safety precautions and follow recommended procedures.
CAUTION!
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. It
may also be used to alert against a generally unsafe practice.
7. S0103000
Page 4
Wheel Loader Safety
GENERAL SAFETY ESSENTIALS
ACCESSORY APPLICATIONS
Wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other
object handling, contact Daewoo. Lifting-work applications are permitted in approved lift configuration, to
rated capacity only, with no side-loading (unless prohibited by local regulation). Do not use machine for
activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in
approved configuration.
LOCATION OF SAFETY LABELS
Location of safety labels (decals) can vary from unit to unit. Refer to appropriate Operation and
Maintenance Manual, and Parts Manual for your unit.
Always replace damaged or faded decals.
UNAUTHORIZED MODIFICATIONS
Any modification made without authorization or written approval from Daewoo can create a safety hazard,
for which machine owner must be held responsible.
For safety’s sake, replace all OEM parts with correct authorized or genuine Daewoo part. For example, not
taking time to replace fasteners, bolts or nuts with correct replacement parts could lead to a condition in
which safety of critical assemblies is dangerously compromised.
WARNING!
Indicates a hazardous situation that, if not avoided, could result in serious injury or death. It may
also be used to alert against a highly unsafe practice.
DANGER!
Indicates a hazardous situation that, if not avoided, is very likely to cause death or extremely
serious injury. It may also be used to alert against equipment that may explode or detonate if
handled or treated carelessly.
IMPORTANT
If you need more information or have any questions or concerns about safe operating
procedures or working wheel loader correctly in a particular application or in specific conditions
of your individual operating environment, please consult your local Daewoo representative.
8. S0103000
Page 5
Wheel Loader Safety
WORK-SITE PRECAUTIONS
ATTACHMENT PRECAUTIONS
Options kits are available through your dealer. Contact Daewoo for information on available one-way
(single-acting) and two-way (double-acting) piping/valving/ auxiliary control kits. Because Daewoo cannot
anticipate, identify or test all attachments that owners may wish to install on their machines, please contact
Daewoo for authorization and approval of attachments, and their compatibility with options kits.
AVOID HIGH-VOLTAGE CABLES
Serious injury or death can result from contact
or proximity to high-voltage electric lines. The
bucket does not have to make physical contact
with power lines for current to be transmitted.
Use a spotter and hand signals to stay away
from power lines not clearly visible to operator.
Use these minimum distances as a guideline only. Depending upon voltage in line and atmospheric
conditions, strong current shocks can occur with boom or bucket as far away as 4 - 6 m (13 - 20 ft) from
power line. Very high voltage and rainy weather could further decrease that safety margin.
NOTE: Before starting any type of operation near power lines (either above ground or buried
cable-type) you should always contact power utility directly and work out a safety plan with
them.
BEFORE STARTING TO DIG, CONTACT AUTHORITIES
Below ground hazards also include natural gas lines, water mains, tunnels and buried foundations. Know
what’s underneath work site before starting to dig.
BE AWARE OF HEIGHT OBSTACLES
Any type of object in vicinity of boom could represent a potential hazard, or cause operator to react
suddenly and cause an accident. Use a spotter or signal person working near bridges, phone lines, work
site scaffolds, or other obstructions.
USE CARE ON LOOSE SUPPORT
Working heavy loads over loose, soft ground or uneven, broken terrain can cause dangerous side load
conditions and possible tipover and injury. Travel without a load or balanced load may also be hazardous.
VOLTAGE MINIMUM SAFE
DISTANCE
6.6kV 3 m (9' - 10'')
33.0kV 4 m (13' - 1'')
66.0kV 5 m (16' - 5'')
154.0kV 8 m (26' - 3'')
275.0kV 10 m (32' - 10'')
Figure 1
9. S0103000
Page 6
Wheel Loader Safety
If temperatures are changing, be cautious of dark and wet patches when working or traveling over frozen
ground. Stay away from ditches, overhangs and all other weak support surfaces. Halt work and install
support mats or blocking if work is required in an area of poor support.
USE SOLID SUPPORT BLOCKING
Never rely on lift jacks or other inadequate supports when work is being done. Block wheels fore and aft to
prevent any movement.
DIGGING BENEATH OVERHANGS
Digging beneath an overhang is dangerous. Overhand could collapse on top of operator and cause serious
injury or death. Go on to another digging area before steep overhangs are formed. Know height and reach
limits of wheel loader and plan ahead while working. Park wheel loader away from overhangs before work
shutdown.
DIGGING BENEATH WHEEL LOADER
Digging beneath wheel loader is dangerous. Earth beneath could collapse. This could cause wheel loader
to tip, which could cause serious injury or death to operator. Working around deep pits, trenching or along
high walls may require support blocks, especially after heavy rainfalls or during spring thaws.
SLOPING TERRAIN REQUIRES CAUTION
Dig evenly around work site whenever possible,
trying to gradually level any existing slope. If it’s
not possible to level area or avoid working on a
slope, reducing size and cycling rate workload is
recommended.
On sloping surfaces, use caution when
positioning wheel loader prior to starting a work
cycle. Stay alert for instability situations in order
to avoid getting into them. For example, you
should always avoid working bucket over
downhill side of machine when parked
perpendicular to slope. Avoid full extensions of
bucket in a downhill direction. Lifting bucket too
high, too close to machine, while wheel loader is
turned uphill can also be hazardous.
TURBO-II
20 ~ 30 cm
TURBO-II
20 ~ 30 cm
HAOA211L
Figure 2
10. S0103000
Page 7
Wheel Loader Safety
STAY ALERT FOR PEOPLE MOVING
THROUGH WORK AREA
When loading a truck you should always know
where the driver is.
Avoid loading over the cab of a truck even if the
driver is in a safe spot. Someone else could
have gone inside, for any number of reasons.
Avoid working where unseen passersby might
be.
Slow down work cycle and use slower travel
speeds in congested or populated areas. Use a
commonly understood signal so that other
members of work crew can warn operator to
slow or halt work in an impending hazardous
situation.
BE AWARE OF AND CONFORM TO LOCAL REGULATIONS
Minimum levels of insurance coverage, work permits or certification, physical barriers around work-site or
restricted hours of operation may be mandated by governing authorities. There may also be guidelines,
standards or restrictions on equipment that may be used to perform certain kinds of work. Check and
follow all local requirements, which may also be related to below ground hazards and power lines.
OPERATION
OPERATE WHILE SEATED AT OPERATOR’S
STATION ONLY
Never reach in through a window to work a
control. Do not try to operate wheel loader
unless you’re in command position – seated at
controls. You should stay alert and focused on
your work at all times but Do not twist out of seat
if job activity behind you (or to the side) requires
your attention.
Use a spotter or signal person if you can’t see
clearly and something is happening behind you.
Replace damaged safety labels and lost or
damaged operator’s manuals.
Do not let anyone operate machine unless
they’ve been fully and completely trained, in
safety and in operation of the machine.
HAOA171L
Figure 3
HAOA151L
Figure 4
11. S0103000
Page 8
Wheel Loader Safety
BEFORE STARTING ENGINE, DO A “PRE-START” SAFETY CHECK:
• Walk around your machine before getting in operator’s cab. Look for evidence of leaking fluid,
loose fasteners, misaligned assemblies or any other indications of possible equipment hazard.
• All equipment covers and machinery safety guards must be in place, to protect against injury
while machine is being operated.
• Look around work site area for potential hazards, or people or property that could be at risk
while operation is in progress.
• Never start engine if there is any indication that maintenance or service work is in progress, or if
a warning tag is attached to controls in cab.
• A machine that has not been used recently, or is being operated in extremely cold temperatures,
could require a warm-up or maintenance service prior to start up.
• Check gauges and monitor displays for normal operation prior to starting engine. Listen for
unusual noises and remain alert for other potentially hazardous conditions at start of work cycle.
• Check tire inflation and check tires for damage or uneven wear. Perform maintenance before
operation.
NEVER USE ETHER STARTING AIDS
An electric-grid type manifold heater is used for
cold starting. Glowing heater element can cause
ether or other starting fluid to detonate, causing
injury.
MOUNTING AND DISMOUNTING
Never get on or off a moving machine. Do not
jump on/off. Entry/egress path should be clear
of mud, oil and spills and mounting hardware
must be kept tight and secure.
Always use handholds or steps and maintain at
least 3-point contact of hands and feet. Never
use controls as handholds.
Never get up from operator’s seat or leave
operator’s station and dismount machine if
engine is running.
Figure 5
HLB1003L
Figure 6
12. S0103000
Page 9
Wheel Loader Safety
OBSERVE GENERAL SAFETY RULES
Only trained and authorized personnel, with a good knowledge and awareness of safe procedures, may be
allowed to operate or perform maintenance or service on wheel loader.
All personnel at work site should be aware of assigned individual responsibilities and tasks.
Communication and hand signals used should be understood by everyone.
Terrain and soil conditions at job site, approaching traffic, weather-related hazards and any above or below
ground obstacles or hazards should be observed and monitored by all work crew members.
ENGINE VENTILATION
Engine exhaust gases can cause loss of
judgment, loss of alertness, and loss of motor
control. These gases can also cause
unconsciousness, serious injury and fatal
accidents.
Make sure of adequate ventilation before
starting engine in any enclosed area.
You should also be aware of open windows,
doors or ductwork into which exhaust may be
carried, or blown by wind, exposing others to
danger.
ASBESTOS DUST HAZARD PREVENTION
Asbestos dust can be HAZARDOUS to your health if it is inhaled.
If you handle materials containing asbestos fibers, follow these guidelines as given below:
• Never use compressed air for cleaning
• Use water for cleaning to keep down the dust.
• Work on the machine or component with the wind at your back whenever possible.
• Use an approved respirator.
TAKE TIME TO PROVIDE GOOD VISIBILITY
Halt work if visibility is poor. Strong rains, snow, fog and extremely dusty conditions can all obscure visibility
so badly that it is best to wait for weather to change or dust to settle before continuing operation.
Night work in areas of limited visibility should be halted if installation of extra work lights on machine (or
work area) is necessary.
Keep dirt and dust off of windows and off lens surfaces of work lights. Stop working if lights, windows or
mirrors need cleaning or adjustment.
,,,
,,,
HAOA070L
Figure 7
13. S0103000
Page 10
Wheel Loader Safety
FUEL, OIL AND HYDRAULIC FLUID FIRE
HAZARDS
Add fuel, oil, antifreeze and hydraulic fluid to
machine only in a well ventilated area. Machine
must be parked with controls, lights and
switches turned OFF. Engine must be OFF
and any flames, glowing embers, auxiliary
heating units or spark-causing equipment must
be doused, turned OFF and/or kept well clear
of machine.
Static electricity can produce dangerous sparks
at fuel filling nozzle. In very cold, dry weather or
other conditions that could produce static
discharge, keep tip of fuel nozzle in constant
contact with neck of fuel filling nozzle, to provide
a ground.
Keep fuel and other fluid reservoir caps tight
and do not start engine until caps have been
secured.
BOOST STARTING OR CHARGING ENGINE
BATTERIES
Turn OFF all electrical equipment before
connecting leads to battery. This includes
electrical switches on battery charger or boost
starting equipment.
When boost-starting from another machine or
vehicle do not allow two machines to touch.
Wear safety glasses or goggles while required
parallel battery connections – positive to
positive and negative to negative – are made.
24 volt battery units consisting of two series-
connected twelve volt batteries have a cable
connecting one positive terminal on one of the
12 volt batteries to a negative terminal on the other battery. Booster or charger cable connections must be
made between non-series-connected positive terminals and between negative terminal of booster battery
and metal frame of machine being boosted or charged. Refer to procedure and illustration in Operation and
Maintenance Manual.
Connect positive cable first when installing cables and disconnect negative cable first when removing
them. Final cable connection, at metal frame of machine being charged or boost-started, should be as far
away from batteries as possible.
HAOA120L
Figure 8
HAOA310L
Figure 9
14. S0103000
Page 11
Wheel Loader Safety
KEEP “PINCH POINT” AREAS CLEAR – USE
CAUTION IN REVERSE
Use a signal person in high traffic areas and
whenever operator’s view is not clear, such as
when traveling in reverse.
Anyone standing near wheels, or working
assemblies of the attachment, is at risk of being
caught between moving parts of machine.
Never allow anyone to ride on any part of
machine or attachment, including any part of
operator’s cab.
TRAVEL PRECAUTIONS
Engage frame lock for long-distance travel. When traveling, wheel loader always keeps lights on; make
sure that you are in compliance with all state and local regulations concerning warning flags and signs.
Attachment control levers should not be operated while traveling.
Fold in work equipment so that outer end of boom is as close to machine as possible, and is
low – 203 mm – 304 mm (8” – 12”) above ground.
Never travel over obstacles or slopes that will cause machine to tilt severely. Travel around any slope or
obstacle that causes 10 degrees tilt, or more.
OPERATE CAREFULLY ON SNOW AND ICE AND IN VERY COLD TEMPERATURES
In icy cold weather avoid sudden travel movements and stay away from even very slight slopes. Machine
could skid off to one side very easily.
Snow accumulation could hide or obscure potential hazards. Use care while operating or while using
machine to clear snow.
Warming up engine for a short period may be necessary, to avoid operating with sluggish or reduced
working capacity. Jolting shocks and impact loads caused by bumping or bottoming boom or attachment
are more likely to cause severe stress in very cold temperatures. Reducing work cycle rate and work load
may be necessary.
PARKING MACHINE
Avoid making sudden stops, or parking machine wherever it happens to be at the end of the work day. Plan
ahead so that the wheel loader will be on a firm, level surface away from traffic and away from high walls,
cliff edges and any area of potential water accumulation or runoff. If parking on inclines is unavoidable,
block wheels to prevent movement. Lower bucket or other working attachment completely to ground, or to
an overnight support saddle. There should be no possibility of unintended or accidental movement.
HAOA191L
Figure 10
15. S0103000
Page 12
Wheel Loader Safety
SHUTDOWN CONTROL FUNCTIONS
After bucket has been lowered to overnight storage position, move all switches and controls to “OFF”
position. Move parking brake switch to LOCK position. This will apply parking brake. Move pilot cutoff
switch to LOCK position. This will disable bucket control lever. Move key in ignition switch to “OFF”
position, and remove key from switch.
Engage all lock-down security equipment that may have been installed on machine.
EQUIPMENT
ROUGH OPERATION MAY REQUIRE USE OF
CERTIFIED SAFETY EQUIPMENT
Work in mines, tunnels, deep pits or on loose or
wet surfaces could produce danger of falling
rock, roll over or hazardous flying objects.
Additional protection for operator’s cab could be
required in form of a FOPS/Falling Object
Protective Structure and/or ROPS/Roll Over
Protective Structure reinforcement system.
Any reinforcement system that is installed on
machine must pass safety and certification
standards and carry appropriate labeling and
rating information. For example, most often
added type of reinforcement system, FOPS,
must meet or exceed Society of Automotive
Engineers standard SAE J1356, “Performance
Criteria for Falling Object Guards for Wheel
loaders.”
Never attempt to alter or modify any type of
protective structure reinforcement system, by
drilling holes, welding or remounting or
relocating fasteners. Any serious impact or
damage to system requires a complete integrity
reevaluation. Reinstallation, recertification and/
or replacement of system may be necessary.
IMPORTANT
When hydraulic system maintenance or service work must be performed, be aware that
accumulators in system store fluid under pressure after system has been shut down. To release
hydraulic pressure in accumulators, operate control with engine OFF until accumulator
pressure is completely dissipated.
HAOA110L
Figure 11
HAOA100L
Figure 12
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17. S0103000
Page 13
Wheel Loader Safety
INSTALL ADDITIONAL SAFETY EQUIPMENT IF CONDITIONS REQUIRE
When working with a breaker or in some shear work applications, a front guard over windshield may be
required. Windshield guard may or may not be OPS/certified, depending upon the specific application and
working situation.
Laminate glass protection for the front, side or rear windows may also be recommended depending upon
particular site conditions.
Contact your Daewoo distributor for available safety guards and/or recommendations if there is any danger
of getting hit by objects that could strike the operator’s cab. Make sure that all other work site crew
members are kept well away from wheel loader and safe from potential hazards.
MOVEMENT ALARMS
If wheel loader is equipped with an audible travel movement alarm, test alarm on a daily basis. Audible
alarm should sound as soon as travel system is engaged.
SEAT BELTS SHOULD BE USED AT ALL
TIMES
Whenever engine is running, operator should be
seated at the control station with seat belt
properly engaged.
WINDOW GLASS BREAKING TOOL
This loader is equipped with a glass breaking
tool. It is located in the lower left side of the cab
just rear of the door. This tool can be used in
case of an emergency situation which requires
the breaking of glass to exit from the operator’s
cabin. Grip the handle firmly and use the sharp
point to break the glass.
Figure 13
Figure 14
18. S0103000
Page 14
Wheel Loader Safety
KEEP A FIRE EXTINGUISHER AT HAND
It is recommended that an appropriately sized
(2.27 kg [5 lb] or larger) multi-purpose “A/B/C”
fire extinguisher be mounted in cab. Check and
service fire extinguisher at regular intervals and
make sure that all work site crew members are
adequately trained in its use.
MAINTAIN STANDARD SAFETY EQUIPMENT IN GOOD CONDITION
Machinery guards and body panel covers must be in place at all times. Keep well clear of rotating parts.
Pinch point hazards such as cooling fan and alternator drive belts could catch hair, jewelry or oversize or
very loose clothing.
Safety labels must be replaced if they are damaged or become unreadable. Information on labels gives
work crew members an important safety reminder. Part numbers for each decal and required mounting
locations are shown on pages 1-2 through 1-4 of this section.
SAFETY-CRITICAL PARTS MUST BE REPLACED PERIODICALLY
Replace following fire-related components as soon as they begin to show any sign of wear, or at regular
periodic intervals, whether or not deterioration is visible:
• Fuel system flexible hoses, the tank overflow drain hose and the fuel filler cap.
• Hydraulic system hoses, especially the pump outlet lines and front and rear pump branch
hoses.
• Keep mounting brackets and hose and cable routing straps tight. Hose routing should have
gradual bends.
HYDRAULIC CYLINDER SEALS REQUIRE PERIODIC REPLACEMENT
Check cylinder drift rate at regular intervals. Overhaul seal kits are available through Daewoo.
HIGH PRESSURE HYDRAULIC LINES CAN STORE A GREAT DEAL OF ENERGY
Exposed hydraulic hoses on arm or boom could react with explosive force if struck by a falling rock,
overhead obstacle or other job site hazard. Extra safety guards may be required. NEVER allow hoses to be
hit, bent or interfered with during operation.
OPERATOR’S CAB SHOULD BE KEPT CLEAN
Clean grease and dirt from pedals and controls. This contributes to safe operation. Cleaning also provides
an opportunity to inspect equipment. Minor damage can be repaired or corrected before major problems
result.
Keep cab floor and consoles free of tools and personal items.
HAOA080L
Figure 15
19. S0103000
Page 15
Wheel Loader Safety
WEAR EYE PROTECTION AND SAFETY
CLOTHING – USE PROPER TOOLS
Contain long hair, and avoid wearing loose
clothes or jewelry that could get caught in
controls.
Full eye protection, a hard hat, safety shoes and
gloves may be required at job site.
While working on machine, never use
inadequate tools. They could break or slip,
causing injury, or they may not adequately
perform intended functions.
BREATHING MASKS, EAR PROTECTION
MAY BE REQUIRED
Do not forget that some risks to your health may not be immediately apparent. Exhaust gases and noise
pollution may not be visible, but these hazards can cause disabling or permanent injuries.
NOTE: Sound level in closed operator’s cab is 75 dB(A). Additional information on machine sound
and vibration levels can be found in Shop Manual.
ASBESTOS FIBER HAZARD
Materials containing asbestos fiber can be present on job site. Breathing air that contains asbestos fiber
can ultimately cause serious or fatal lung damage. To prevent lung damage from asbestos fiber, observe
following precautions:
1. Use a respirator that is approved for use in an asbestos-laden atmosphere.
2. Use water for cleaning and for keeping dust down.
3. NEVER use compressed air for cleaning.
BATTERY ELECTROLYTE AND EXPLOSIVE
GASES CAN BE LETHAL
Flush eyes with water for 10-15 minutes if acid is
splashed in face. Anyone who swallows acid
must have immediate medical aid. Call Poison
Control listing in the front cover of the telephone
directory.
Explosive battery gas can be set off by sparks
from incidental contact or static discharge. Turn
OFF all switches and engine when working on
batteries. Keep battery terminals tight. Contact
between a loose terminal and post can create
an explosive spark.
DISCONNECT BATTERIES BEFORE ELECTRICAL SERVICE OR ELECTRICAL WELDING
Remove cable to negative terminal first when disconnecting cable. Connect positive terminal cables first
when installing a battery.
HAOA020L
Figure 16
HAOA440L
Figure 17