The document provides maintenance and repair instructions for the swing bearing and swing reduction gear of Doosan excavators. Key points include:
- Regularly check and record the axial and lateral play of the swing bearing to monitor wear. Increased clearances over time indicate the bearing is nearing the end of its service life.
- To rebuild the swing bearing, disassemble by removing the tapered pin, plug, and seals. Clean and inspect components, replacing as needed. Reassemble in reverse order and adjust ball and retainer gaps.
- To remove the swing reduction gear, drain oil, disconnect hydraulic and lubrication lines, and remove bolts holding it to the frame. The swing motor and gear can then
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx140 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and operating instructions for a DOOSAN excavator. It discusses general safety essentials, locations of safety labels, unauthorized modifications, hazards, and procedures for operation, maintenance, batteries, towing, shipping, and lifting. Safety is the top priority, and operators should fully understand all safety instructions before operating the excavator.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fujdjjksekmem
This document provides safety information for operating a Doosan track excavator. It lists applicable models and emphasizes the operator's responsibility for safety. The introduction describes the organization of safety sections covering general essentials, safety labels, lifting precautions, unauthorized modifications, hazards, pre-start checks, operation, maintenance, batteries, towing, shipping and lifting with slings. Signal words like Danger, Warning and Caution indicate the degree of hazard. Safety should always be the top priority when working on or near excavation equipment.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices. Signal words are defined to indicate the degree of hazard risk.
Daewoo doosan dx235 lcr excavator service repair manual (serial number 5001 a...udjfjjsekekkem
The document provides safety information and guidelines for operating a DOOSAN track excavator, including:
1. Locations of safety labels on the machine and summaries of lifting precautions.
2. Unauthorized modifications to the machine are prohibited.
3. General hazard information, procedures before starting the engine, safe machine operation, maintenance, working with batteries, towing, shipping, transportation, and lifting with slings.
Safety signal words like Danger, Warning and Caution are used to indicate the degree of risk. Ultimately, safety is the operator's responsibility and all personnel must read and understand the safety information.
Daewoo doosan dx140 lcr excavator service repair manual (serial number 5001 a...ufjjsjkkekmmd
The document provides instructions for reassembling and repairing components of a swing reduction gear used in excavators, including:
1) Reassembling the carrier sub-assembly by pressing pins into carriers and installing planetary gears, thrust washers, and retaining rings.
2) Assembling the main part by press-fitting a driveshaft and bearing into the casing, installing a support plate, and torquing bolts.
3) Procedures for shrink-fitting a shaft and flexible bearing, including heating the bearing and allowing it to cool before insertion.
4) Parts lists and diagrams to support the reassembly and repair instructions. Safety precautions are provided at the beginning.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...jfjkskefsmemwe
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...fjskekdmmmse
1. The document provides instructions for removing, disassembling, cleaning, inspecting, and reassembling the swing reduction gear of an excavator.
2. Key steps include draining the oil, removing bolts and disconnecting hoses to separate the swing motor and reduction gearbox assembly from the excavator.
3. Disassembly involves removing the sun gears, carrier, ring gear, drive shaft, and bearings. Cleaning and inspection checks for wear and damage.
4. Reassembly follows the reverse order, with steps like pressing components together and using heat to fit bearings properly.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx140 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and operating instructions for a DOOSAN excavator. It discusses general safety essentials, locations of safety labels, unauthorized modifications, hazards, and procedures for operation, maintenance, batteries, towing, shipping, and lifting. Safety is the top priority, and operators should fully understand all safety instructions before operating the excavator.
Daewoo doosan dx225 nlc excavator service repair manual (serial number 5001 a...fujdjjksekmem
This document provides safety information for operating a Doosan track excavator. It lists applicable models and emphasizes the operator's responsibility for safety. The introduction describes the organization of safety sections covering general essentials, safety labels, lifting precautions, unauthorized modifications, hazards, pre-start checks, operation, maintenance, batteries, towing, shipping and lifting with slings. Signal words like Danger, Warning and Caution indicate the degree of hazard. Safety should always be the top priority when working on or near excavation equipment.
Daewoo doosan dx225 lc excavator service repair manual (serial number 5001 an...ufjjsjkkekmmd
The document provides safety information and guidelines for operating a Doosan track excavator. It contains 12 sections covering general safety essentials, locations of safety labels, lifting precautions, unauthorized modifications, hazard information, pre-start checks, machine operation, maintenance, batteries, towing, transportation, and lifting with a sling. Operators are instructed to read the safety manual thoroughly and follow all precautions to prevent serious injury or death from unsafe practices. Signal words are defined to indicate the degree of hazard risk.
Daewoo doosan dx235 lcr excavator service repair manual (serial number 5001 a...udjfjjsekekkem
The document provides safety information and guidelines for operating a DOOSAN track excavator, including:
1. Locations of safety labels on the machine and summaries of lifting precautions.
2. Unauthorized modifications to the machine are prohibited.
3. General hazard information, procedures before starting the engine, safe machine operation, maintenance, working with batteries, towing, shipping, transportation, and lifting with slings.
Safety signal words like Danger, Warning and Caution are used to indicate the degree of risk. Ultimately, safety is the operator's responsibility and all personnel must read and understand the safety information.
Daewoo doosan dx140 lcr excavator service repair manual (serial number 5001 a...ufjjsjkkekmmd
The document provides instructions for reassembling and repairing components of a swing reduction gear used in excavators, including:
1) Reassembling the carrier sub-assembly by pressing pins into carriers and installing planetary gears, thrust washers, and retaining rings.
2) Assembling the main part by press-fitting a driveshaft and bearing into the casing, installing a support plate, and torquing bolts.
3) Procedures for shrink-fitting a shaft and flexible bearing, including heating the bearing and allowing it to cool before insertion.
4) Parts lists and diagrams to support the reassembly and repair instructions. Safety precautions are provided at the beginning.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...jfjkskefsmemwe
This document provides safety information for operating a Doosan track excavator. It outlines general safety essentials and precautions, locations of safety labels, unauthorized modifications, hazards, and procedures for starting the engine, operation, maintenance, batteries, towing, shipping, and lifting with a sling. Operators and maintenance personnel should read this manual thoroughly before working on the machine to understand safety procedures and avoid hazardous situations that could result in injury or death.
Daewoo doosan dx180 lc excavator service repair manual (serial number 5001 an...fjskekdmmmse
1. The document provides instructions for removing, disassembling, cleaning, inspecting, and reassembling the swing reduction gear of an excavator.
2. Key steps include draining the oil, removing bolts and disconnecting hoses to separate the swing motor and reduction gearbox assembly from the excavator.
3. Disassembly involves removing the sun gears, carrier, ring gear, drive shaft, and bearings. Cleaning and inspection checks for wear and damage.
4. Reassembly follows the reverse order, with steps like pressing components together and using heat to fit bearings properly.
Massey ferguson mf 1531 compact tractor parts catalogue manualfisdkjekemms
This document provides parts lists and descriptions for repairing the engine in a Massey Ferguson MF 1531 compact tractor. It includes lists of parts needed for the cylinder head, intake manifold, exhaust manifold, cylinder block, oil sump, rear plate, and timing gear housing. Each item is accompanied by the part number, quantity needed, a description, and sometimes additional comments or specifications. The purpose is to identify all individual parts that may need replacement when servicing the engine.
Massey ferguson mf 1529 compact tractor parts catalogue manualfisdkjekemms
This document provides a list of parts for the engine of a Massey Ferguson MF 1529 compact tractor. It includes over 50 individual parts grouped into items with part numbers, quantities, descriptions, and additional comments. The parts are broken down into the engine block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and rear plate. Footnotes provide additional information on the applicability of certain parts based on the engine type.
Massey ferguson mf 1528 compact tractor parts catalogue manualfisdkjekemms
This document provides a list of parts for the engine of a Massey Ferguson MF 1528 compact tractor. It includes over 50 individual parts grouped into sections for the cylinder block, cylinder head, intake manifold, exhaust manifold, timing gear housing, and other engine components. Each part is identified by part number, quantity required, a description, and sometimes additional identifying information or application details. The list appears to be from an official service or parts manual for this tractor model.
Massey ferguson mf 1523 compact tractor parts catalogue manualfisdkjekemms
The document provides parts information for the engine of a Massey Ferguson MF 1523 compact tractor, including:
- The cylinder head, listing 6 parts such as the cylinder head, plugs, and bolts.
- The cylinder head cover, listing 6 parts including the valve cover, plugs, and nuts.
- The intake manifold with 4 parts like the manifold and mounting screws.
- The exhaust manifold with 3 parts including the manifold and mounting gasket and screws.
- The cylinder block with 33 parts such as the block, bearings, seals, pins, studs, and covers. Optional bearing kits are also listed.
Massey ferguson mf 1519 compact tractor parts catalogue manualfisdkjekemms
The document provides parts information for the engine of a Massey Ferguson MF 1519 compact tractor. It includes lists of parts for the cylinder head, cylinder head cover, intake manifold, exhaust manifold, cylinder block, oil sump, rear plate, timing gear housing, hanger, and rocker arm. Each list includes the part number, quantity, description, and any additional comments for each part item.
The document provides parts information for the engine of a Massey Ferguson 1235 compact tractor. It contains detailed lists of engine parts grouped into sections for different engine systems. The parts are identified by part number, quantity, and description. The sections cover the cylinder head, cylinder head cover, intake manifold, exhaust manifold, cylinder block, connecting rod bearings, oil sump, timing gear housing, rocker arm, camshaft, and other engine systems. In total, the document identifies over 60 unique engine part numbers.
This document contains parts lists and diagrams for the engine of a Massey Ferguson 1230 compact tractor. It lists over 50 individual parts for the cylinder block, head, valves, crankcase, manifolds, and other engine components. Each part is identified by number, description, and quantity required.
Massey ferguson mf 396 cf crawler (it) parts catalogue manualfisdkjekemms
This document contains parts lists and technical specifications for the engine assembly of a Massey Ferguson 396 CF crawler tractor. It includes lists of parts for the engine block, crankshaft, pistons, cylinder head, rocker shaft, and other engine components. Quantities, part numbers, and other identifying information are provided for each part.
Massey ferguson mf 394 t aq tractor cab parts catalogue manualfisdkjekemms
The document contains parts lists and technical specifications for components of a Massey Ferguson MF 394 T AQ tractor, including the engine. It lists over 60 individual parts for the engine, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head and other assemblies. Each part is specified by part number, quantity, description, and other identifying information like serial numbers. The parts lists appear to be from an overhaul or repair manual for the tractor engine.
Massey ferguson mf 394 sq cab tractor parts catalogue manualfisdkjekemms
The document appears to be a parts list or service manual for a Massey Ferguson MF 394 SQ CAB tractor. It contains lists of parts with part numbers, descriptions, quantities and other technical details. The parts listed are for the engine assembly, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft and other engine components.
Massey ferguson mf 394 sp fp - ap - ge tractor parts catalogue manualfisdkjekemms
The document appears to be parts lists and technical specifications for a Massey Ferguson MF 394 tractor. It includes lists of parts for the engine assembly, cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and additional comments. It provides detailed reference information for maintenance and repair of the MF 394 tractor engine.
Massey ferguson mf 394 fq cab tractor parts catalogue manualfisdkjekemms
This document contains parts listings and descriptions for an MF 394 FQ cab tractor engine. It includes 5 pages describing items like the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and additional comments. The document provides detailed reference information for mechanics repairing or maintaining this tractor engine.
Komatsu pc220 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc210 lc 6 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, and shop manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using the Parts Information Processing System. It also provides a form that can be used to request publications if the PIPS system is unavailable. The document emphasizes safety precautions that should be followed when performing any service, repairs, or maintenance.
Komatsu pc210 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc200 lc 7l excavator service repair manual sn a86001 and upfisdkjekemms
This document is a shop manual for the Komatsu PC200LC-7L and PC220LC-7L hydraulic excavators. It provides information on maintenance, repair, testing and troubleshooting of the excavators. The manual is divided into several sections covering general information, structure and function, testing and troubleshooting, disassembly and assembly, and maintenance standards. Komatsu may update the manual over time to incorporate new information. Customers should contact their distributor to ensure they have the most recent version of the shop manual.
Komatsu pc200 lc 6 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, shop manuals, and safety manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using their parts ordering system, and provides a form number for requesting publications if the ordering system is unavailable.
Komatsu pc200 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc200 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, and shop manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using the Parts Information Processing System. It also provides a form that can be used to request publications if the PIPS system is unavailable. The document emphasizes safety precautions that should be followed when performing any service, repairs, or maintenance.
Komatsu pc200 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Massey ferguson mf 1531 compact tractor parts catalogue manualfisdkjekemms
This document provides parts lists and descriptions for repairing the engine in a Massey Ferguson MF 1531 compact tractor. It includes lists of parts needed for the cylinder head, intake manifold, exhaust manifold, cylinder block, oil sump, rear plate, and timing gear housing. Each item is accompanied by the part number, quantity needed, a description, and sometimes additional comments or specifications. The purpose is to identify all individual parts that may need replacement when servicing the engine.
Massey ferguson mf 1529 compact tractor parts catalogue manualfisdkjekemms
This document provides a list of parts for the engine of a Massey Ferguson MF 1529 compact tractor. It includes over 50 individual parts grouped into items with part numbers, quantities, descriptions, and additional comments. The parts are broken down into the engine block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and rear plate. Footnotes provide additional information on the applicability of certain parts based on the engine type.
Massey ferguson mf 1528 compact tractor parts catalogue manualfisdkjekemms
This document provides a list of parts for the engine of a Massey Ferguson MF 1528 compact tractor. It includes over 50 individual parts grouped into sections for the cylinder block, cylinder head, intake manifold, exhaust manifold, timing gear housing, and other engine components. Each part is identified by part number, quantity required, a description, and sometimes additional identifying information or application details. The list appears to be from an official service or parts manual for this tractor model.
Massey ferguson mf 1523 compact tractor parts catalogue manualfisdkjekemms
The document provides parts information for the engine of a Massey Ferguson MF 1523 compact tractor, including:
- The cylinder head, listing 6 parts such as the cylinder head, plugs, and bolts.
- The cylinder head cover, listing 6 parts including the valve cover, plugs, and nuts.
- The intake manifold with 4 parts like the manifold and mounting screws.
- The exhaust manifold with 3 parts including the manifold and mounting gasket and screws.
- The cylinder block with 33 parts such as the block, bearings, seals, pins, studs, and covers. Optional bearing kits are also listed.
Massey ferguson mf 1519 compact tractor parts catalogue manualfisdkjekemms
The document provides parts information for the engine of a Massey Ferguson MF 1519 compact tractor. It includes lists of parts for the cylinder head, cylinder head cover, intake manifold, exhaust manifold, cylinder block, oil sump, rear plate, timing gear housing, hanger, and rocker arm. Each list includes the part number, quantity, description, and any additional comments for each part item.
The document provides parts information for the engine of a Massey Ferguson 1235 compact tractor. It contains detailed lists of engine parts grouped into sections for different engine systems. The parts are identified by part number, quantity, and description. The sections cover the cylinder head, cylinder head cover, intake manifold, exhaust manifold, cylinder block, connecting rod bearings, oil sump, timing gear housing, rocker arm, camshaft, and other engine systems. In total, the document identifies over 60 unique engine part numbers.
This document contains parts lists and diagrams for the engine of a Massey Ferguson 1230 compact tractor. It lists over 50 individual parts for the cylinder block, head, valves, crankcase, manifolds, and other engine components. Each part is identified by number, description, and quantity required.
Massey ferguson mf 396 cf crawler (it) parts catalogue manualfisdkjekemms
This document contains parts lists and technical specifications for the engine assembly of a Massey Ferguson 396 CF crawler tractor. It includes lists of parts for the engine block, crankshaft, pistons, cylinder head, rocker shaft, and other engine components. Quantities, part numbers, and other identifying information are provided for each part.
Massey ferguson mf 394 t aq tractor cab parts catalogue manualfisdkjekemms
The document contains parts lists and technical specifications for components of a Massey Ferguson MF 394 T AQ tractor, including the engine. It lists over 60 individual parts for the engine, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head and other assemblies. Each part is specified by part number, quantity, description, and other identifying information like serial numbers. The parts lists appear to be from an overhaul or repair manual for the tractor engine.
Massey ferguson mf 394 sq cab tractor parts catalogue manualfisdkjekemms
The document appears to be a parts list or service manual for a Massey Ferguson MF 394 SQ CAB tractor. It contains lists of parts with part numbers, descriptions, quantities and other technical details. The parts listed are for the engine assembly, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft and other engine components.
Massey ferguson mf 394 sp fp - ap - ge tractor parts catalogue manualfisdkjekemms
The document appears to be parts lists and technical specifications for a Massey Ferguson MF 394 tractor. It includes lists of parts for the engine assembly, cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and additional comments. It provides detailed reference information for maintenance and repair of the MF 394 tractor engine.
Massey ferguson mf 394 fq cab tractor parts catalogue manualfisdkjekemms
This document contains parts listings and descriptions for an MF 394 FQ cab tractor engine. It includes 5 pages describing items like the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and additional comments. The document provides detailed reference information for mechanics repairing or maintaining this tractor engine.
Komatsu pc220 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc210 lc 6 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, and shop manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using the Parts Information Processing System. It also provides a form that can be used to request publications if the PIPS system is unavailable. The document emphasizes safety precautions that should be followed when performing any service, repairs, or maintenance.
Komatsu pc210 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc200 lc 7l excavator service repair manual sn a86001 and upfisdkjekemms
This document is a shop manual for the Komatsu PC200LC-7L and PC220LC-7L hydraulic excavators. It provides information on maintenance, repair, testing and troubleshooting of the excavators. The manual is divided into several sections covering general information, structure and function, testing and troubleshooting, disassembly and assembly, and maintenance standards. Komatsu may update the manual over time to incorporate new information. Customers should contact their distributor to ensure they have the most recent version of the shop manual.
Komatsu pc200 lc 6 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, shop manuals, and safety manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using their parts ordering system, and provides a form number for requesting publications if the ordering system is unavailable.
Komatsu pc200 lc 6 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
Komatsu pc200 hydraulic excavator service repair manual (a83000 and up)fisdkjekemms
This document provides information about service manuals and publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. It lists the available publications, including parts books, operation and maintenance manuals, and shop manuals. It explains that these publications can only be acquired through authorized Komatsu distributors using the Parts Information Processing System. It also provides a form that can be used to request publications if the PIPS system is unavailable. The document emphasizes safety precautions that should be followed when performing any service, repairs, or maintenance.
Komatsu pc200 hydraulic excavator service repair manual (a82001 and up)fisdkjekemms
This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to safely and effectively service the excavators.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Daewoo doosan dx480 lc excavator service repair manual (serial number 5001 and up)
1. K1008703E Shop Manual
Daewoo reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine's package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1008703E
Serial Number 5001 and Up
DX480LC
DX520LC
2. Table of Contents
Page I
1Table of Contents
Safety
Track Excavator Safety ...................................................................... SP000142
Specifications
Specification for DX480LC/ 520LC....................................................... SP000143
General Maintenance
General Maintenance Procedures ...................................................... SP000016
Standard Torques................................................................................. SP000017
Upper Structure
Cabin .................................................................................................... SP000018
Counterweight....................................................................................... SP000153
Fuel Tank.............................................................................................. SP000155
Swing Bearing....................................................................................... SP000158
Swing Reduction Gear.......................................................................... SP000160
Lower Structure and Chassis
Track Assembly .................................................................................... SP000171
Air Conditioner...................................................................................... SP000025
Engine and Drive Train
Drive Coupling (Main Pump)................................................................. SP000026
Hydraulics
Hydraulic System Troubleshooting, Testing and Adjustment ............... SP000179
Accumulator.......................................................................................... SP000028
Center Joint (Swivel)............................................................................. SP000181
Cylinders............................................................................................... SP000193
3. Table of Contents
Page II
Swing Motor.......................................................................................... SP000194
Travel Motor (With Gearbox) (A6V160HD)........................................... SP000185
Main Pump (Rexroth)............................................................................ SP000186
Control Valve (Kayaba Model KVMG-400-DA)..................................... SP000187
Remote Control Valve (Work Lever / Joystick)..................................... SP000189
Travel Control Valve (With Damper)..................................................... SP000070
Solenoid Valve Assembly ..................................................................... SP000191
Breaker EPPR Valve (Opt) ................................................................... SP000192
Fan Motor (Vane Type)......................................................................... SP000209
Gear Pump (Fan Cooling Drive) ........................................................... SP000208
Fan Cooling Flow In-Out Change Valve ............................................... SP000207
Hydraulic Schematic DX480LC/ 520LC................................................ SP000212
Electrical System
Electrical System .................................................................................. SP000197
Electrical Schematic DX480LC/ 520LC ................................................ SP000213
Attachments
Boom and Arm...................................................................................... SP000205
Bucket................................................................................................... SP000206
5. Track Excavator Safety
Page 5
SP000142
SAFETY PRECAUTIONS
APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.
CAUTION!
Follow all safety recommendations and safe shop practices
outlined in the front of this manual or those contained
within this section.
Always use tools and equipment that are in good working
order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.
MODEL SERIAL NUMBER RANGE
DX420LC 5001 and Up
DX480LC 5001 and Up
DX520LC 5001 and Up
6. SP000142Track Excavator Safety
Page 6
TO THE OPERATOR OF A
DOOSAN DAEWOO
EXCAVATOR
Please respect the importance of taking responsibility for your
own safety, and that of other people who may be affected by
your actions.
The safety information on the following pages is organized into
the following sections:
1. “General Safety Essentials” on page 1-10
2. “Location of Safety Labels” on page 1-11
3. “Summary of Safety Precautions for Lifting in Digging
Mode” on page 1-12
4. “Unauthorized Modifications” on page 1-13
5. “General Hazard Information” on page 1-13
6. “Before Starting Engine” on page 1-22
7. “Machine Operation” on page 1-26
8. “Maintenance” on page 1-33
9. “Battery” on page 1-42
10. “Towing” on page 1-44
11. “Shipping and Transportation” on page 1-45
12. “Lifting With Sling” on page 1-45
DANGER!
Unsafe use of the excavator could lead to serious injury or
death. Operating procedures, maintenance and equipment
practices or traveling or shipping methods that do not
follow the safety guidelines on the following pages could
cause serious, potentially fatal injuries or extensive damage
to the machine or nearby property.
7. Track Excavator Safety
Page 7
SP000142
WARNING!
Improper operation and maintenance of this machine can
be hazardous and could result in serious injury or death.
Operator and maintenance personnel should read this
manual thoroughly before beginning operation or
maintenance.
Keep this manual in the storage compartment to the rear of
the operator's seat, and have all personnel involved in
working on the machine read the manual periodically.
Some actions involved in operation and maintenance of the
machine can cause a serious accident, if they are not done
in a manner described in this manual.
The procedures and precautions given in this manual apply
only to intended uses of the machine.
If you use your machine for any unintended uses that are
not specifically prohibited, you must be sure that it is safe
for any others. In no event should you or others engage in
prohibited uses or actions as described in this manual.
DOOSAN delivers machines that comply with all applicable
regulations and standards of the country to which it has
been shipped. If this machine has been purchased in
another country or purchased from someone in another
country, it may lack certain safety devices and
specifications that are necessary for use in your country. If
there is any question about whether your product complies
with the applicable standards and regulations of your
country, consult DOOSAN or your DOOSAN distributor
before operating the machine.
8. SP000142Track Excavator Safety
Page 8
Learn the Signal Words Used with the
Safety Alert Symbol
The words "CAUTION," "WARNING," and "DANGER" used
throughout this manual and on decals on the machine indicate
degree of risk of hazards or unsafe practices. All three degrees
of risk indicate that safety is involved. Observe precautions
indicated whenever you see the Safety Alert "Triangle," no
matter which signal word appears next to the "Exclamation
Point" symbol.
SAFETY ALERT SYMBOL
Be Prepared - Get to Know All Operating and Safety
Instructions.
This is the Safety Alert Symbol. Wherever it appears in this
manual or on safety signs on the machine you should be
alert to the potential for personal injury or accidents.
Always observe safety precautions and follow
recommended procedures.
CAUTION!
This word is used on safety messages and safety labels and
indicates potential of a hazardous situation that, if not
avoided, could result in minor or moderate injury. It may
also be used to alert against a generally unsafe practice.
WARNING!
This word is used on safety messages and safety labels and
indicates potential of a hazardous situation that, if not
avoided, could result in serious injury or death. It may also
be used to alert against a highly unsafe practice.
DANGER!
This word is used on safety messages and safety labels and
indicates an imminent hazard of a situation that, if not
avoided, is very likely to cause death or extremely serious
injury. It may also be used to alert against equipment that
may explode or detonate if handled or treated carelessly.
9. Track Excavator Safety
Page 9
SP000142
Safety precautions are described in SAFETY from page -11 on.
DOOSAN cannot predict every circumstance that might involve
a potential hazard in operation and maintenance. Therefore the
safety messages in this manual and on the machine may not
include all possible safety precautions. If any procedures or
actions not specifically recommended or allowed in this manual
are used, you must be sure that you and others can do such
procedures and actions safely and without damaging the
machine. If you are unsure about the safety of some procedures,
contact a DOOSAN distributor.
11. Swing Bearing
Page 5
SP000158
SAFETY PRECAUTIONS
APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.
CAUTION!
Follow all safety recommendations and safe shop practices
outlined in the front of this manual or those contained
within this section.
Always use tools and equipment that are in good working
order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.
MODEL SERIAL NUMBER RANGE
DX480LC 5001 and Up
DX520LC 5001 and Up
12. SP000158Swing Bearing
Page 6
SWING BEARING
MAINTENANCE
Operating Recommendation
The service life of the swing bearing may be extended if a
conscious, daily effort is made to equalize usage over both ends
of the excavator. If the excavator is used in the same operating
configuration day in and day out (for example, with the travel
motors always under the counterweight, or with the attachment
over one side of the machine more than the other), the bearing's
service life could be reduced. Taking a few minutes in the middle
of each work shift to reposition the excavator, to work the
opposite end of the bearing, will provide a payoff in terms of
more even, gradual rate of wear and extended service life.
Measuring Swing Bearing Axial Play
Periodic, regular checks of bearing displacement should be
made at least twice a year. Use a dial indicator. Push the
attachment against the ground to lift the excavator off the ground
and take measurements at 4 points, 90° apart, around the
circumference of the bearing (Figure 1).
Record and keep all measurements. Play in the bearing should
increase minimally from one inspection to the next. Eventually,
however, as the bearing begins to approach the limit of its
service life, clearance increases become much more
pronounced and the actual measured play in the bearing could
exceed twice the value that was measured when the machine
was new.
Measuring Bearing Lateral Play
When vertical checks are made, the side to side play in the
bearing can be checked by fully retracting the arm and bucket
cylinders and extending the tip of the bucket as far forward as it
will go. With the excavator parked on a flat, level surface and the
bucket tip just off the ground, push against the bucket sideways
to take up all of the lateral clearance in the bearing. (Less than
100 lb. of force should be required to move the bucket over all
the way.) Check lateral play in both directions and record the
values. When the bearing is beginning to approach the end of its
service life, measured lateral clearance should start to show
larger and larger increases.
Figure 1
13. Swing Bearing
Page 7
SP000158
Swing Bearing Basic Operation
The swing bearing, which connects the upper structure with the
lower structure, consists of a inner ring, outer ring and ball
bearings. During swing movement, power from the swing motor
is transferred to the pinion by planetary gears connected to
gears on the inner ring, which is fixed in the undercarriage. Ball
bearings turn the outer ring.
Rebuilding Swing Bearing
1. Remove tip of tapered pin (1, Figure 3) using grinder and
tap lightly to remove debris.
Figure 2
Reference
Number
Description
1 Ball
2 Seal A
3 Seal B
4 Retainer
5 Retainer
6 Outer Ring
7 Inner Ring
8 Tapered Pin
9 Plug
Figure 3
14. SP000158Swing Bearing
Page 8
2. Remove plug (1, Figure 4) using a M10 x 1.5 bolt.
3. Lift outer ring and check that inner ring can move freely.
See Figure 5, if not, replace seal (3, Figure 4) and/or seal
(4, Figure 4).
4. Turn inner ring and use magnet bar (1, Figure 6) to remove
steel balls (2).
5. Turn inner ring and use wire (1, Figure 7) to remove
retainers (2).
Figure 4
Figure 5
Figure 6
Figure 7
15. Swing Bearing
Page 9
SP000158
6. Assemble in reverse order of disassembly and then adjust
the gap between the steel balls and retainers using the
following guidelines: Assemble steel ball, retainer (A) and
retainer (B) to bearing; if gap is too wide, adjust by moving
steel balls or by replacing one of the retainers.
Figure 8
17. Swing Reduction Gear
Page 11
SP000160
REMOVAL
1. Park on firm and level ground.
2. Lower front attachment (bucket) to ground.
3. Shut down engine.
4. Set safety lever on "RELEASED" position.
5. Turn starter switch to "I" (ON) position.
6. Fully stroke work levers (joysticks) in all directions to
relieve any pressure from accumulators.
7. Set safety lever on "LOCK" position.
8. Turn key to "O" (OFF) position and remove from starter
switch.
9. Hang a maintenance warning tag on controls.
10. Disconnect negative (-) battery cable leading to frame from
battery.
11. Tag and disconnect hoses from swing motor (1, Figure 3).
Plug and cap hoses and ports to prevent contamination
from entering hydraulic system or component.
12. Remove drain plug (3, Figure 3) from elbow (8) and drain
oil from reduction gearbox (5, Figure 3).
13. Reassemble drain plug (3) to elbow (8) and disconnect
hose (2, Figure 3) from reduction gearbox (5).
14. Disconnect grease lubrication line (7, Figure 3) from
reduction gearbox (5).
15. Remove twelve bolts and washers (4, Figure 3) holding
swing reduction gearbox (5) to frame.
16. Using a suitable lifting device, sling swing motor (1, Figure
3) and remove swing motor and reduction gearbox (5) as
an assembly from unit.
NOTE: There are two alignment pins (6, Figure 3), on
reduction gearbox flange.
O I
FG003015
WARNINGWARNING
DON'T TOUCH WHEN
PERFORMING INSPECTION
OR MAINTENANCE
Figure 2
WARNING!
If engine must be running while performing
maintenance, always use extreme caution. Always
have one person in cab at all times. Never leave cab
with engine running.
4
1
6 5
2
3
8
FG004962
7
Figure 3
18. SP000160Swing Reduction Gear
Page 12
DISASSEMBLY
1. Remove bolts and motor from swing reduction case.
2. Remove No. 1 sun gear from No. 1 carrier.
IMPORTANT
Select a clean place.
Spread a rubber mat or cloth on top of the overhaul
workbench to prevent parts from being damaged.
Figure 4
CAUTION!
The motor should be separated without damage or any
foreign substance.
Figure 5
CAUTION!
Care should be taken not to damage mounting surface
of motor. Carefully remove all gasket material from
mounting surfaces.
Figure 6
CAUTION!
Care should be taken not to damage teeth of No. 1 sun
gear.
19. Swing Reduction Gear
Page 13
SP000160
3. Remove No. 1 carrier.
4. Remove washer and No. 2 sun gear.
Figure 7
Figure 8
Figure 9
CAUTION!
Care should be taken not to damage teeth of No. 2 sun
gear.
20. SP000160Swing Reduction Gear
Page 14
5. Remove bolt in No. 2 carrier.
6. Install eye bolts in No. 2 carrier and remove it from ring
gear.
Figure 10
Figure 11
CAUTION!
Care should be taken not to damage teeth of No. 2
carrier and ring gear.
Figure 12
21. Swing Reduction Gear
Page 15
SP000160
7. Install eye bolts in ring gear and remove it.
Figure 13
Figure 14
Figure 15
CAUTION!
Care should be taken not to damage mounting
surfaces of ring gear and case. Carefully remove all
gasket material from mounting surfaces.
22. SP000160Swing Reduction Gear
Page 16
8. Use a rollover machine to turn assembly over, loosen lock
wire, bolts and cover.
Figure 16
FG004963
Figure 17
FG004964
Figure 18
FG004965
Figure 19
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25. SP000160Swing Reduction Gear
Page 18
12. Use a rollover machine to turn case over and place a jig on
drive shaft. Use a press to remove drive shaft from case.
13. Remove bearing from case.
Figure 24
CAUTION!
Care should be taken not to have drive shaft drop to
floor when it is pressed out of case.
Figure 25
Figure 26