This document provides instructions and specifications for maintaining engines in Doosan excavators. It discusses safety procedures, an overview of engine components, identification information, and tightening torques for engines. Specific instructions are given for mounting the engine in a universal stand and for the cylinder block, main bearing cap, connecting rod cap, flywheel housing, cylinder head, valve mechanism, crank mechanism, lubrication system, and oil filter. Tightening torques are listed for various engine assembly parts.
Daewoo doosan dx530 lc 5 excavator service repair manual (serial number 10001...fujdjjksekmem
This document provides instructions for servicing and maintaining the engine of a Doosan DX490LC-5/DX530LC-5 excavator. It begins with safety instructions and an overview of the engine components. The bulk of the document provides detailed instructions for various maintenance and repair tasks for the engine, including removing and installing various engine parts like the cylinder head, fuel injectors, intake and exhaust manifolds, valve train components, and more. Precautions are given to mark parts during disassembly and carefully reinstall them.
Daewoo doosan dx235 nlc 5 excavator service repair manual (serial number 1001...udjfjjsekekkem
The document provides instructions for disassembling an engine. The steps include draining the coolant and engine oil, removing the intercooler, cooling fan, and belt. Safety precautions are outlined such as waiting for the engine to cool before working on it, disconnecting the battery to prevent short circuits, and properly disposing of used fluids. Workers are advised to use the proper tools and replacement parts and keep the work area clean during disassembly.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 50001 ...dufjdjskkemm
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning highlighting the importance of following warnings, instructions, and procedures to avoid death or serious injury while operating or servicing the machine. The engine section provides an overview of engine components and procedures for replacing or removing the engine from the excavator.
Daewoo doosan dx255 lc 5 excavator service repair manual (serial number 1001 ...udjfjjsekekkem
The document provides safety instructions and general information for maintaining the DX255LC-5 excavator's engine. It outlines important cautions for starting the engine, inspection and repair, general repair procedures, and use of genuine parts. Maintaining good ventilation, clean work spaces, and following all safety protocols is emphasized to protect workers and prevent environmental pollution during engine maintenance.
Daewoo doosan dx420 lc 5 excavator service repair manual serial number 10001 ...ufjdjfjksekkmm
This document provides instructions for removing the cylinder head from a Doosan DX420LC-5 excavator engine. The steps include removing the exhaust manifold, fuel and intake manifolds, injectors, rocker arm assembly, and other components. It emphasizes the importance of cleaning fuel system components thoroughly before dismantling to prevent dirt introduction. All parts must be marked and reinstalled in their original positions.
Daewoo doosan dx300 lc 3 excavator service repair manual serial number 1001 a...ufjjjskkemmd
The document provides maintenance instructions for the swing bearing and track assembly of Doosan excavators. It describes how to measure swing bearing axial and lateral play to check for excessive wear. Disassembly and assembly instructions are provided for the swing bearing. Proper track tension is important and should be checked periodically using the specified method. Adjustments are made through grease fittings on the side frames to act on tension cylinders.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 50001 ...ufsikkdjskemds
The document provides instructions for removing the cylinder head from an engine. The steps include:
1. Removing the water-cooled EGR cooler and brackets.
2. Removing bolts for the exhaust manifold and loosening adjacent bolts.
3. Removing the cooling system bleeder hose and cable duct from the intake.
4. Removing cable ties for the cable harness and depressurizing the fuel system.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 1001 a...fjskekkwersmem
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning emphasizing the need to read all manuals fully and follow warnings and instructions for safe operation and maintenance. An overview of the engine section describes the main engine components. Procedures for replacing or removing the entire engine are also provided.
Daewoo doosan dx530 lc 5 excavator service repair manual (serial number 10001...fujdjjksekmem
This document provides instructions for servicing and maintaining the engine of a Doosan DX490LC-5/DX530LC-5 excavator. It begins with safety instructions and an overview of the engine components. The bulk of the document provides detailed instructions for various maintenance and repair tasks for the engine, including removing and installing various engine parts like the cylinder head, fuel injectors, intake and exhaust manifolds, valve train components, and more. Precautions are given to mark parts during disassembly and carefully reinstall them.
Daewoo doosan dx235 nlc 5 excavator service repair manual (serial number 1001...udjfjjsekekkem
The document provides instructions for disassembling an engine. The steps include draining the coolant and engine oil, removing the intercooler, cooling fan, and belt. Safety precautions are outlined such as waiting for the engine to cool before working on it, disconnecting the battery to prevent short circuits, and properly disposing of used fluids. Workers are advised to use the proper tools and replacement parts and keep the work area clean during disassembly.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 50001 ...dufjdjskkemm
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning highlighting the importance of following warnings, instructions, and procedures to avoid death or serious injury while operating or servicing the machine. The engine section provides an overview of engine components and procedures for replacing or removing the engine from the excavator.
Daewoo doosan dx255 lc 5 excavator service repair manual (serial number 1001 ...udjfjjsekekkem
The document provides safety instructions and general information for maintaining the DX255LC-5 excavator's engine. It outlines important cautions for starting the engine, inspection and repair, general repair procedures, and use of genuine parts. Maintaining good ventilation, clean work spaces, and following all safety protocols is emphasized to protect workers and prevent environmental pollution during engine maintenance.
Daewoo doosan dx420 lc 5 excavator service repair manual serial number 10001 ...ufjdjfjksekkmm
This document provides instructions for removing the cylinder head from a Doosan DX420LC-5 excavator engine. The steps include removing the exhaust manifold, fuel and intake manifolds, injectors, rocker arm assembly, and other components. It emphasizes the importance of cleaning fuel system components thoroughly before dismantling to prevent dirt introduction. All parts must be marked and reinstalled in their original positions.
Daewoo doosan dx300 lc 3 excavator service repair manual serial number 1001 a...ufjjjskkemmd
The document provides maintenance instructions for the swing bearing and track assembly of Doosan excavators. It describes how to measure swing bearing axial and lateral play to check for excessive wear. Disassembly and assembly instructions are provided for the swing bearing. Proper track tension is important and should be checked periodically using the specified method. Adjustments are made through grease fittings on the side frames to act on tension cylinders.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 50001 ...ufsikkdjskemds
The document provides instructions for removing the cylinder head from an engine. The steps include:
1. Removing the water-cooled EGR cooler and brackets.
2. Removing bolts for the exhaust manifold and loosening adjacent bolts.
3. Removing the cooling system bleeder hose and cable duct from the intake.
4. Removing cable ties for the cable harness and depressurizing the fuel system.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 1001 a...fjskekkwersmem
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning emphasizing the need to read all manuals fully and follow warnings and instructions for safe operation and maintenance. An overview of the engine section describes the main engine components. Procedures for replacing or removing the entire engine are also provided.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 1001 a...dufjdjskkemm
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning highlighting the importance of following warnings, instructions, and procedures to avoid death or serious injury while operating or servicing the machine. An overview of replacing or removing the engine is also given with notes on disconnecting various components and lifting points.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 50001 ...fjskekkwersmem
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator. It includes sections on safety, specifications, general maintenance, the engine, upper structure, lower structure and chassis, front attachment, hydraulic and electrical systems, and optional equipment. Safety instructions are provided at the beginning emphasizing the need to read all manuals fully and follow warnings and instructions for safe operation and maintenance. An overview of the engine section describes the main engine components. Procedures for replacing or removing the entire engine are also provided.
Daewoo doosan dx300 lc 5 excavator service repair manual serial number 1001 a...ufsikkdjskemds
This document provides a summary of maintenance instructions for key components of a Doosan DX300LC-5 excavator, including:
- The engine section covers safety instructions and an overview of the engine components. It also provides instructions for replacing and removing the engine.
- Other sections cover the upper structure, lower structure and chassis, front attachment components, hydraulic and electrical systems, and optional equipment.
- Each section begins with safety messages and provides detailed instructions, diagrams and specifications for maintenance, repairs, and inspections of the various excavator systems and components.
Daewoo doosan dx490 lc 5 excavator service repair manual (serial number 10001...kfkseekmmm
This document provides instructions for servicing and maintaining the engine of a Doosan DX490LC-5/DX530LC-5 excavator. It begins with safety instructions and an overview of the engine components. The bulk of the document provides detailed instructions for various maintenance and repair tasks for the engine, including removing and installing various parts like the cylinder head, fuel injectors, intake and exhaust manifolds, valve train components, and more. Precautions are given to mark parts positions and carefully handle fuel system components.
Daewoo doosan dx530 lc 5 excavator service repair manual (serial number 10001...fjjskekfsemmd
This document provides instructions for servicing and maintaining the engine of a Doosan DX490LC-5/DX530LC-5 excavator. It begins with safety instructions and an overview of the engine components. The bulk of the document provides detailed instructions for various maintenance and repair tasks for the engine, including removing and installing various engine parts like the cylinder head, fuel injectors, intake and exhaust manifolds, valve train components, and more. Precautions are given to mark parts positions and cleanliness of fuel system components.
Daewoo doosan dx490 lc 5 excavator service repair manual (serial number 10001...ufsiekdolskek
This document provides instructions for servicing and maintaining components of the engine for a Doosan excavator model DX490LC-5/DX530LC-5. It discusses removing and installing the cylinder head, valves, valve guides, injector sleeves, and valve bridge. Safety warnings are provided throughout advising of risks such as high pressure fluids, flying debris, and very cold temperatures. Detailed steps and diagrams are given for procedures like loosening exhaust manifolds, removing injectors, and pressing in new valve seat inserts using dry ice for cooling.
Daewoo doosan dx490 lc 5 excavator service repair manual (serial number 10001...ufjdjfjksekkmm
This document provides instructions for servicing and maintaining components of the engine for a Doosan excavator model DX490LC-5/DX530LC-5. It discusses removing and installing the cylinder head, valves, valve guides, injector sleeves, and valve bridge. Safety warnings are provided throughout advising of risks such as high pressure fluids, flying debris, and very cold temperatures. Detailed steps and diagrams illustrate the procedures.
Daewoo doosan dx530 lc 5 excavator service repair manual (serial number 10001...fjjskekkdkoepll
This document provides instructions for servicing and maintaining components of the engine for a Doosan excavator model DX490LC-5/DX530LC-5. It discusses removing and installing the cylinder head, valves, valve guides, injector sleeves, and valve bridge. Safety warnings are provided throughout advising of risks such as high pressure fluids, flying debris, and very cold temperatures. Detailed steps and diagrams illustrate the procedures.
Daewoo doosan dx235 nlc 5 excavator service repair manual (serial number 1001...fujsjefjkskekmem
The document provides instructions for disassembling an engine. The steps include draining the coolant and engine oil, removing the intercooler, cooling fan, and belt. Safety precautions are outlined such as waiting for the engine to cool before working on it, disconnecting the battery to prevent short circuits, and properly disposing of used fluids. Workers are advised to use the proper tools and replacement parts and keep the work area clean during disassembly.
Daewoo doosan dx235 nlc 5 excavator service repair manual (serial number 1001...fhjskelsefksmem
The document provides instructions for disassembling an engine. The steps include draining the coolant and engine oil, removing the intercooler, cooling fan, and belt. Safety precautions are outlined such as waiting for the engine to cool before working on it, disconnecting the battery to prevent short circuits, and properly disposing of used fluids. Workers are advised to use the proper tools and replacement parts and keep the work area clean during disassembly.
Daewoo doosan dx235 nlc 5 excavator service repair manual (serial number 1001...fjseazqkkdmmem
The document provides instructions for disassembling an engine. The steps include draining the coolant and engine oil, removing the intercooler, cooling fan, and belt. Safety precautions are outlined such as waiting for the engine to cool before working on it, disconnecting the battery to prevent short circuits, and properly disposing of used fluids. Workers are advised to use the proper tools and replacement parts and keep the work area clean during disassembly.
Daewoo doosan dx255 lc 5 excavator service repair manual (serial number 1001 ...fujsjefjkskekmem
The document provides safety instructions and general information for maintaining the DX255LC-5 excavator's engine. It outlines important cautions for starting the engine, inspection and repair, general repair procedures, and use of genuine parts. The instructions emphasize the importance of following proper procedures, using correct tools, and only allowing certified technicians to perform maintenance to prevent injury and ensure optimal engine performance.
Daewoo doosan dx255 lc 5 excavator service repair manual (serial number 1001 ...fjseazqkkdmmem
The document provides safety instructions and general information for maintaining the Doosan DX255LC-5 excavator engine. It outlines important cautions for starting the engine, inspection and repair, general repair procedures, and use of genuine parts. The document stresses the importance of following all safety warnings and instructions when performing any maintenance to prevent injury or damage to the engine.
Daewoo doosan dx255 lc 5 excavator service repair manual (serial number 1001 ...fhjskelsefksmem
This document provides instructions for maintenance of the DX255LC-5 excavator engine. It begins with safety warnings and an overview of the engine. The document then provides general information on the engine, including cautions for starting it. Regular inspection and maintenance using genuine parts is recommended to maintain optimal engine performance. Untrained workers failing to follow instructions could result in engine issues or injury.
Toyota bt reflex rre180 hecc high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre180 hec high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre180 he high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre180 hcc high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre180 hc high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre180 h high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre160 hr high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
Toyota bt reflex rre160 hecc high performance reach truck service repair manualfjjsekkmdmes
The document is a repair manual that provides information on operating principles, safety, maintenance and troubleshooting for a series of forklift models. It includes sections on general introduction, safety rules, operating principle, installation, maintenance, troubleshooting, and technical specifications. The manual covers various systems of the forklifts such as chassis, motors, transmission, brakes, steering, electrical, hydraulics and optional equipment. It also contains wiring diagrams, hydraulic schematics and service data.
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Daewoo doosan dx340 lc 5 excavator service repair manual (serial number 10001 and up)
1. Original InstructionsCopyright DOOSAN 2014
Serial Number 10001 and Up
Shop Manual
DX340LC-5/DX350LC-5
Excavator
950106-01001E
April 2014
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
States and various other countries around the
world.
2. Table of Contents
Page I
1Table of Contents
1 Safety 1 Track Excavator Maintenance Safety
2 Specifications 1 Specifications
3 General Maintenance 1 General Maintenance Instructions
2 Standard Torques
4 Engine 1 Engine
2 Engine Coolant Heater (Option)
5 Upper Structure 1 Cabin
2 Counterweight
3 Hydraulic Oil Tank
4 Fuel Tank
5 Main Pump
6 Drive Coupling (Main Pump)
7 Main Control Valve
8 Swing Device
9 Fan Pump for Oil Cooler
10 Fan Motor for Oil Cooler
11 Gear Pump (Rotation)
12 Joystick Valve (Work Lever)
13 Travel Control Valve (with Damper)
14 Solenoid Valve
15 Accumulator
16 Two Pump
6 Lower Structure and Chassis 1 Swing Bearing
2 Center Joint
3 Travel Device
4 Track Assembly
3. Table of Contents
Page II
7 Front 1 Boom and Arm
2 Bucket
3 Cylinders
8 Hydraulic System 1 Hydraulic System
2 Hydraulic System Testing and Adjustment
3 Hydraulic System Troubleshooting
9 Electrical System 1 Electrical System
10 Options 1 One Way
2 Two-way
3 Rotating
4 Quick Coupler
11 Schematic 1 Hydraulic Schematic/Electrical Schematic
5. Track Excavator Maintenance Safety
1-1-5
DX340LC-5/DX350LC-5
SAFETY INSTRUCTIONS
SAFETY MESSAGES
Replace with Safety Messages Section on pages III and IV in
the Doosan Operation & Maintenance Manual.
WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing
machine. Read and understand the Operation &
Maintenance Manual and signs (decals) on machine. Follow
warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct
function after adjustments repairs or service. Untrained
operators and failure to follow instructions can cause death
or serious injury.
6. DX340LC-5/DX350LC-5Track Excavator Maintenance Safety
1-1-6
GENERAL
Safe Operation is Operator's
Responsibility
Only trained and authorized personnel should operate and
maintain the machine.
Follow all safety rules, regulations and instructions when
operating or performing maintenance on machine.
• Do not operate machine if you are under the influence of
drugs or alcohol. An operator who is taking prescription
drugs must get medical advice to determine if he or she
can safely operate a machine.
• When working with other personnel on a work site, be sure
that all personnel know nature of work and understand all
hand signals that are to be used.
• Be sure that all guards and shields are installed in their
proper location. Have guards and shields repaired or
replaced immediately if damaged.
• Be sure that you understand the use and maintenance of
all safety features such as safety lever and seat belt. Use
them properly.
• Never remove, modify or disable any safety features.
Always keep them in good operating condition.
• Always check for and know the location of underground
and overhead utility lines before excavating.
• Failure to use and maintain safety features according to
instructions in this manual, Safety Manual and Shop
Manual can result in death or serious injury.
Know Your Machine
Know how to operate your machine. Know the purpose of all
controls, gauges, signals, indicators and monitor displays. Know
the rated load capacity, speed range, braking and steering
characteristics, turning radius and operating clearances. Keep in
mind that rain, snow, ice, loose gravel, soft ground, slopes etc.,
can change operating capabilities of your machine.
7. Track Excavator Maintenance Safety
1-1-7
DX340LC-5/DX350LC-5
Proper Work Tools and Attachments
Only use work tools and attachments that are recommended by
DOOSAN for use on DOOSAN machines. When installing and
using optional attachments, read instruction manual for
attachment, and general information related to attachments in this
manual. Because DOOSAN cannot anticipate, identify or test all
attachments that owners may want to install on their machines,
contact DOOSAN for written authorization and approval of
attachments, and their compatibility with optional kits.
Attachments and attachment control systems that are
compatible with the machine are required for safe and reliable
machine operation. Do not exceed maximum operating weight
(machine weight plus attachment) that is listed on ROPS
certification plate.
Make sure that all guards and shields are in place on machine
and on work tool. Depending on type or combination of work
equipment, there is a potential that work equipment could
interfere with the cabin or other parts of machine. Before using
unfamiliar work equipment, check if there is any potential of
interference, and operate with caution.
While you are performing any maintenance, testing, or
adjustments to attachments, stay clear of the following areas:
cutting edges, pinch points, and crushing surfaces.
Never use attachment as a work platform or manlift.
Contact your DOOSAN distributor about auxiliary hydraulic kits
for attachments installation. If you are in doubt about
compatibility of a particular attachment with a machine, consult
your DOOSAN distributor.
Pressurized Fluids
Pressurized air or fluids can cause debris and/or fluids to be
blown out. This could result in death or serious injury.
Immediately after operations are stopped, coolant, engine oil,
and hydraulic oil are at their highest temperatures and the
radiator and hydraulic tank are still under pressure. Always wait
for temperature to cool down. Follow specified procedures when
attempting to remove caps, drain oil or coolant, or replacing
filters. Always wait for temperature to cool down, and follow
specified procedures when performing these operations. Failure
to do so can result in death or serious injury.
When pressurized air and/or pressurized water is used for
cleaning, wear protective clothing, protective shoes, and eye
protection. Eye protection includes goggles or a protective face
shield.
Pressure can be trapped in a hydraulic system and must be
relieved before maintenance is started.
Releasing trapped pressure can cause sudden machine
movement or attachment movement. Use caution if you
disconnect hydraulic lines or fittings.
FG018457
Figure 1
8. DX340LC-5/DX350LC-5Track Excavator Maintenance Safety
1-1-8
High-pressure oil that is released can cause a hose to whip or oil
to spray. Fluid penetration can result in death or serious injury. If
fluid enters skin or eyes, get immediate medical attention from a
physician familiar with this injury.
Obey all local laws and regulations for disposal of liquids.
To prevent hot coolant from spraying out, stop engine and wait
for coolant to cool. Using gloves, slowly loosen cap to relieve
pressure.
Flying or Falling Objects
On work sites where there is a potential hazard that flying or
falling objects can hit operator's cabin, select and use a guard to
match operating conditions for additional operator protection.
Working in mines, tunnels, deep pits, and loose or wet surfaces,
could produce hazard of falling rocks or flying objects. Additional
protection for operator's cabin could be required such as an
Operator Protection Guard (OPG) or window guards. Contact
your DOOSAN distributor for information on available protective
guards.
To prevent personnel from being struck by flying objects, keep
personnel out of work area.
HAOA110L
Figure 2
HAOA100L
Figure 3
9. Track Excavator Maintenance Safety
1-1-9
DX340LC-5/DX350LC-5
Personal Protective Equipment (PPE)
Do not wear loose clothing and accessories. Secure long hair.
These items can snag on controls or on other parts of
equipment.
Do not wear oily clothes. They are highly flammable.
Do not forget that some risks to your health may not be
immediately apparent. Exhaust gases and noise pollution may
not be visible, but these hazards can cause disabling or
permanent injuries. Breathing masks and/or ear protection may
be required.
Wear a hard hat, safety shoes, safety goggles, mask, leather
gloves, earplugs and other protective equipment, as required.
While working on machine, never use inadequate tools. They
could break or slip, or they may not adequately perform intended
functions.
Correction of Machine Problems
If any machine problems are found during operation and
maintenance (noise, vibration, smell, incorrect gauges, smoke,
oil leakage, etc.), or if any abnormal warning alerts are displayed
on display monitor, stop the machine and take the necessary
corrective actions. Do not operate machine until problem has
been corrected.
Crushing and Cutting
Keep objects away from moving fan blades. Fan blades can
throw and cut objects.
Do not use a wire rope that is kinked or frayed, or a wire rope
with any loss of diameter. Wear leather gloves when handling a
wire rope.
When striking a loose retainer pin, it can fly out and can cause a
serious injury. Make sure that area is clear of personnel when
striking a retainer pin. To avoid injury to your eyes, wear safety
goggles when striking a retainer pin.
Do not put your hand, arm or any other part of your body
between movable parts. If going between movable parts is
necessary, always position and secure work equipment so it
cannot move. Properly support equipment before performing
any work or maintenance under raised equipment.
If control levers are operated, clearance between machine and
work equipment will change and this may lead to serious
damage or can result in death or serious injury. Stay clear of
areas that may have a sudden change in clearance with
machine movement or equipment movement. Stay clear of all
rotating and moving parts. Unless instructed, never attempt
adjustments while machine is moving or while engine is running.
HAOA020L
Figure 4
10. DX340LC-5/DX350LC-5Track Excavator Maintenance Safety
1-1-10
Do not depend on hydraulic cylinders to support raised
equipment. Equipment can fall if a control is moved, or if a
hydraulic line breaks, is loosened or disconnected.
If it is necessary to remove guards to perform maintenance,
always install guards after maintenance is completed.
Hot Coolant and Oils - Burn Prevention
Do not touch any part of an operating engine. Immediately after
operations are stopped, coolant, engine oil, and hydraulic oil are
at their highest temperatures. The radiator and hydraulic tank
are still under pressure. Always wait for temperature to cool
down. Attempting to remove caps, drain oil or coolant, or
replacing filters may lead to serious burns, if done when hot.
Relieve all pressure in air system, hydraulic oil system,
lubrication system, fuel system, and cooling system, before any
lines, fittings or related items are disconnected.
To prevent hot oil or coolant from spraying out, stop engine, wait
for oil and coolant to cool. Using gloves, slowly loosen cap to
relieve pressure.
HDO1010L
Figure 5
FG019095
Figure 6
FG019096
Figure 7
12. Engine
4-1-7
DX340LC-5/DX350LC-5
SAFETY INSTRUCTIONS
WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing
machine. Read and understand the Operation &
Maintenance Manual and signs (decals) on machine. Follow
warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct
function after adjustments repairs or service. Untrained
operators and failure to follow instructions can cause death
or serious injury.
14. Engine
4-1-19
DX340LC-5/DX350LC-5
Mounting the Engine in a Universal Stand
Preparations before commencing work:
• Remove engine from the machine.
1. Mount the engine in the universal stand.
1 4
3
2
FG020231
Figure 3
Reference
Number
Description
1 Engine Control Unit
2 Fuel Filter
3
High-pressure Pump and Feed
Pump
4 Starter Motor
Reference
Number
Description
1
2 3
99 331
FG020232
Figure 4
Reference
Number
Description
1 Bolt M10 x 30 (8 off)
2 Nut M16 (4 off)
3 Bolt M16 x 50 (4 off)
15. DX340LC-5/DX350LC-5Engine
4-1-20
ENGINE IDENTIFICATION
Engine Data Plate
A
B
C FG020225
Figure 5
Reference
Number
Description
A Smoke Value
B Engine Type
C Engine Serial Number
Figure 6
Figure 7
Reference
Number
Description
1 Warning! High Fuel Pressure
2 Important Engine Information
3 Valve Clearance
4 Engine Serial Number
5 Engine Power
16. DX340LC-5/DX350LC-5Engine
4-1-30
Tightening Torques for Engines
IMPORTANT
Tightening torques for threaded joints in engines.
If the tightening torque is not available in the table for each
engine, refer to the special and normal tightening torques
tables.
Engine Assembly
Cylinder Block
• Piston cooling nozzle: 23 Nm
Main Bearing Cap
NOTE: The screws can only be reused 3 times. Mark the
screws each time before fitting.
• Torx screw (M19): 110 Nm + 90°
• Hexagon screw (M19): 110 Nm + 90°
Connecting Rod Cap
NOTE: The screws can only be reused 3 times. Mark the
screws each time before fitting.
1 2 3 4
EX1301810
EX1301811
1 2 3 4
EX1301810
17. Engine
4-1-31
DX340LC-5/DX350LC-5
• Torx screw: 50 Nm + 90°
• Check torque: 170 Nm
Flywheel Housing
• Lead-in union: 40 Nm ±6
Cylinder Head and Valve Package
Cylinder Head
NOTE: The screws can only be reused 3 times. Mark the
screws each time before fitting.
Cylinder head bolt, tightened in four stages
• First stage: 60 Nm
• Second stage: 150 Nm
• Third stage: 250 Nm
• Fourth stage: 90°
EX1302070
1 2 3 4
EX1301810
1
2
3
4
5
6
FG020253
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22. Engine
4-1-35
DX340LC-5/DX350LC-5
Oil Plug
• Thread insert for oil plug: 320 Nm
• Magnetic oil plug, oiled seal: 80 Nm
• Magnetic oil plug, dry seal: 115 Nm
• Oil plug for filler connection in oil sump: 60 Nm
• Oil pump, 10.9 screw: 32 Nm
• Oil pump, 8.8 screw: 26 Nm
• Hose connection for cooling system: 85 Nm
• Oil filler pipe, retaining screw: 20 Nm
Oil Filter
• Element type filter, cover: 25 Nm
• Oil filter unit without loose filter element: Hand tighten