1. The document provides safety information and guidelines for operating a Doosan wheel excavator. It outlines general safety essentials, locations of safety labels, lifting precautions, prohibited modifications, and hazard information.
2. Operating and maintenance procedures are covered, including starting the engine, machine operation, and maintenance. Safety around the battery, towing, shipping, and lifting with a sling are also addressed.
3. Users are warned to read the safety manual thoroughly and follow all procedures carefully to prevent accidents and injury when using the excavator. Signal words are defined to indicate the level of hazard or risk associated with safety messages.
Daewoo doosan dx190 w excavator service repair manual (serial number 5001 and...udjfjjsekekkem
The document provides safety information and instructions for removing and installing the cabin shell on a Doosan wheel excavator. It begins by listing applicable models and emphasizing safety precautions. It then provides step-by-step instructions to disconnect wiring, remove covers and brackets, and lift the cabin shell off using slings attached at lift points. Reinstallation follows the removal steps in reverse order. Precautions are given such as using lifting equipment rated for the cabin weight of approximately 700 pounds.
Daewoo doosan dx210 w excavator service repair manual (serial number 5001 and...udjfjjsekekkem
The document provides maintenance information for a swing bearing and swing reduction gear used in a Doosan wheel excavator:
- Instructions are given for measuring swing bearing axial and lateral play to check for wear.
- The swing reduction gear reduces the swing motor RPM to increase torque for fast turning. It has a two-stage planetary gear configuration.
- Troubleshooting tips and removal instructions are provided for the swing reduction gearbox, including checking oil levels, seals, and bolts to diagnose issues like leakage, excessive heat, or lack of rotation.
Daewoo doosan dx210 w wheel excavator service repair manualfjjsekwsxkdmmem
This document provides safety information for Doosan wheel excavators. It outlines general safety essentials, labels the location of safety labels on the machine, and summarizes safety precautions for lifting loads. It warns that unauthorized modifications can create safety hazards and lists some general hazard information, including following all safety rules and precautions, only allowing trained operators, and ensuring all safety features are used properly.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Doosan dl350 wheel loader service repair manualfjjjskekksmem
This document provides safety information for wheel loaders. It discusses general safety essentials including following all safety rules and precautions, keeping safety features in good working order, and not making unauthorized modifications. It describes hazards inside the operator's compartment and proper clothing and protective equipment. It also covers topics like mounting and dismounting safely, asbestos dust prevention, and general rules for safe operation and maintenance.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
Doosan dl250 wheel loader service repair manualfjjjskekksmem
This document provides safety information for wheel loaders, including general safety essentials, locations of safety labels, unauthorized modifications, general hazards, safety procedures before starting the engine, safe machine operation, maintenance safety, battery safety, towing safety, and shipping/transportation safety. Operators and maintenance personnel are instructed to read this manual thoroughly before operating or servicing the machine to understand safety precautions and procedures. Unsafe practices could result in serious injury or death.
Daewoo doosan dx190 w excavator service repair manual (serial number 5001 and...fjseazqkkdmmem
The document provides safety information and instructions for removing and installing the cabin shell on a Doosan wheel excavator. It begins by listing applicable models and emphasizing safety precautions. It then provides step-by-step instructions to disconnect wiring, remove covers and brackets, and lift the cabin shell off using slings attached at lift points. Reinstallation follows the removal steps in reverse order. Precautions are given such as using lifting equipment rated for the cabin weight of approximately 700 pounds.
Daewoo doosan dx190 w excavator service repair manual (serial number 5001 and...udjfjjsekekkem
The document provides safety information and instructions for removing and installing the cabin shell on a Doosan wheel excavator. It begins by listing applicable models and emphasizing safety precautions. It then provides step-by-step instructions to disconnect wiring, remove covers and brackets, and lift the cabin shell off using slings attached at lift points. Reinstallation follows the removal steps in reverse order. Precautions are given such as using lifting equipment rated for the cabin weight of approximately 700 pounds.
Daewoo doosan dx210 w excavator service repair manual (serial number 5001 and...udjfjjsekekkem
The document provides maintenance information for a swing bearing and swing reduction gear used in a Doosan wheel excavator:
- Instructions are given for measuring swing bearing axial and lateral play to check for wear.
- The swing reduction gear reduces the swing motor RPM to increase torque for fast turning. It has a two-stage planetary gear configuration.
- Troubleshooting tips and removal instructions are provided for the swing reduction gearbox, including checking oil levels, seals, and bolts to diagnose issues like leakage, excessive heat, or lack of rotation.
Daewoo doosan dx210 w wheel excavator service repair manualfjjsekwsxkdmmem
This document provides safety information for Doosan wheel excavators. It outlines general safety essentials, labels the location of safety labels on the machine, and summarizes safety precautions for lifting loads. It warns that unauthorized modifications can create safety hazards and lists some general hazard information, including following all safety rules and precautions, only allowing trained operators, and ensuring all safety features are used properly.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Doosan dl350 wheel loader service repair manualfjjjskekksmem
This document provides safety information for wheel loaders. It discusses general safety essentials including following all safety rules and precautions, keeping safety features in good working order, and not making unauthorized modifications. It describes hazards inside the operator's compartment and proper clothing and protective equipment. It also covers topics like mounting and dismounting safely, asbestos dust prevention, and general rules for safe operation and maintenance.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
Doosan dl250 wheel loader service repair manualfjjjskekksmem
This document provides safety information for wheel loaders, including general safety essentials, locations of safety labels, unauthorized modifications, general hazards, safety procedures before starting the engine, safe machine operation, maintenance safety, battery safety, towing safety, and shipping/transportation safety. Operators and maintenance personnel are instructed to read this manual thoroughly before operating or servicing the machine to understand safety precautions and procedures. Unsafe practices could result in serious injury or death.
Daewoo doosan dx190 w excavator service repair manual (serial number 5001 and...fjseazqkkdmmem
The document provides safety information and instructions for removing and installing the cabin shell on a Doosan wheel excavator. It begins by listing applicable models and emphasizing safety precautions. It then provides step-by-step instructions to disconnect wiring, remove covers and brackets, and lift the cabin shell off using slings attached at lift points. Reinstallation follows the removal steps in reverse order. Precautions are given such as using lifting equipment rated for the cabin weight of approximately 700 pounds.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fjskkmemem
This document provides layout diagrams and specifications for a Kawasaki 70Z6 wheel loader. It includes diagrams showing the location of major components such as the bucket, cab, batteries, cylinders, valves, engine, and tanks. Specification tables list metrics such as operating weight, tipping load, engine details, dimensions, speeds, and tire size. Component specifications are provided for the engine, hydraulic and electrical systems.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe practices for operating and servicing the machine, including wearing protective equipment, inspecting the machine, securing loads during transport, and avoiding tipping hazards. The components section describes the features and functions of the operator's station and controls. The operation section provides instructions for starting, driving, and using the machine's attachments. The maintenance section outlines inspection schedules and procedures for servicing systems like the engine, transmission, hydraulics, and more.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fjskkmemem
This document provides instructions and guidelines for disassembling and reassembling a wheel loader. It contains sections on general information, maintenance standards, disassembling and reassembling the body, travel system, front attachment, and other components. Precautions are outlined for tasks like tightening bolts, bleeding air from systems, and releasing hydraulic pressures. Proper cleaning, inspection, lubrication and torque specifications are emphasized to ensure correct reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fjskkmemem
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the cab, battery box, fuel tank, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these major components.
This document is the parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains information on periodic replacement parts for filters, bulbs, the engine, cooling, air intake, fuel, exhaust, transmission, axles, tires, chassis, and other systems. The parts are organized by category and include diagrams and part numbers.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine, including starting and stopping the engine, driving, lifting and dumping loads, and daily inspection and maintenance tasks.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fjskkmemem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fjskkmemem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling seals, slings, and storing removed parts. Proper cleaning, lubrication, and replacement of seals is important to prevent damage during reassembly.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe machine operation, transport, and maintenance to prevent injuries or machine damage.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse. The 67TM7 comes in a quick coupler or general purpose configuration and is also powered by an ISUZU 4HK1 engine. Dimensional drawings include measurements for overall length, width, height, wheelbase, tread, ground clearance, and dumping angles.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fjskkmemem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and name plates. Serial numbers covered are 60D1-8001 through [END].
This document is an operation and maintenance manual for a Kawasaki 60Z7 wheel loader. It provides safety instructions for operating the machine, descriptions of components and controls, and maintenance procedures. Key points covered include starting and stopping the engine, driving and steering procedures, operating attachments, transporting, and daily inspections. The manual emphasizes safe practices and warns of potential hazards.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fjskkmemem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific parts.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fjskkmemem
This document provides layout diagrams and specifications for a Kawasaki 70Z6 wheel loader. It includes diagrams showing the location of major components such as the bucket, cab, batteries, cylinders, valves, engine, and tanks. Specification tables list metrics such as operating weight, tipping load, engine details, dimensions, speeds, and tire size. Component specifications are provided for the engine, hydraulic and electrical systems.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe practices for operating and servicing the machine, including wearing protective equipment, inspecting the machine, securing loads during transport, and avoiding tipping hazards. The components section describes the features and functions of the operator's station and controls. The operation section provides instructions for starting, driving, and using the machine's attachments. The maintenance section outlines inspection schedules and procedures for servicing systems like the engine, transmission, hydraulics, and more.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fjskkmemem
This document provides instructions and guidelines for disassembling and reassembling a wheel loader. It contains sections on general information, maintenance standards, disassembling and reassembling the body, travel system, front attachment, and other components. Precautions are outlined for tasks like tightening bolts, bleeding air from systems, and releasing hydraulic pressures. Proper cleaning, inspection, lubrication and torque specifications are emphasized to ensure correct reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fjskkmemem
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the cab, battery box, fuel tank, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these major components.
This document is the parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains information on periodic replacement parts for filters, bulbs, the engine, cooling, air intake, fuel, exhaust, transmission, axles, tires, chassis, and other systems. The parts are organized by category and include diagrams and part numbers.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine, including starting and stopping the engine, driving, lifting and dumping loads, and daily inspection and maintenance tasks.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fjskkmemem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fjskkmemem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling seals, slings, and storing removed parts. Proper cleaning, lubrication, and replacement of seals is important to prevent damage during reassembly.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe machine operation, transport, and maintenance to prevent injuries or machine damage.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse. The 67TM7 comes in a quick coupler or general purpose configuration and is also powered by an ISUZU 4HK1 engine. Dimensional drawings include measurements for overall length, width, height, wheelbase, tread, ground clearance, and dumping angles.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fjskkmemem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and name plates. Serial numbers covered are 60D1-8001 through [END].
This document is an operation and maintenance manual for a Kawasaki 60Z7 wheel loader. It provides safety instructions for operating the machine, descriptions of components and controls, and maintenance procedures. Key points covered include starting and stopping the engine, driving and steering procedures, operating attachments, transporting, and daily inspections. The manual emphasizes safe practices and warns of potential hazards.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fjskkmemem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific parts.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Hand Gesture Control Robotic Arm using image processing.pptx
Daewoo doosan dx140 w excavator service repair manual (serial number 5001 and up)
1. K1024899E Shop Manual
Copyright 2006 DOOSAN
DOOSAN reserves the right to improve its products continuously, delivering the best possible product to
the marketplace. These improvements can be implemented at any time with no obligation to change
materials previously sold. It is recommended that consumers periodically contact their distributors for most
recent documentation on purchased equipment.
This documentation may include attachments and optional equipment not available in your machine's
package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1024899E
Serial Number 5001 and Up
DX140W/DX160W
2. Table of Contents
Page I
1Table of Contents
Safety
Wheel Excavator Safety ....................................................................... SP000909
Specifications
Specification for DX140W/DX160W ..................................................... SP000911
General Maintenance
General Maintenance Procedures........................................................ SP000016
Standard Torques................................................................................. SP000813
Upper Structure
Cabin .................................................................................................... SP000916
Counterweight....................................................................................... SP000917
Fuel Tank.............................................................................................. SP000918
Fuel Transfer Pump.............................................................................. SP000021
Swing Bearing....................................................................................... SP000920
Swing Reduction Gear.......................................................................... SP000921
Lower Structure and Chassis
Ram Lock Valve.................................................................................... SP000923
Selector Valve....................................................................................... SP000926
Solenoid Valve...................................................................................... SP000928
Double Pilot Check Valve ..................................................................... SP000927
Front Axle ............................................................................................. SP000929
Rear Axle.............................................................................................. SP000930
Engine and Drivetrain
Transmission ........................................................................................ SP000962
Drive Coupling (Main Pump)................................................................. SP000963
3. Table of Contents
Page II
Hydraulics
Hydraulic System Troubleshooting, Testing and Adjustment ........... SP000983
Accumulator.......................................................................................... SP000984
Center Joint (Swivel)........................................................................... SP000919
Cylinders............................................................................................... SP000030
Main Control Valve.............................................................................. SP001059
Swing Motor......................................................................................... SP000985
Travel Motor......................................................................................... SP000986
Counterbalance Valve.......................................................................... SP000991
Main Pump and PTO.......................................................................... SP000988
Gear Pump........................................................................................... SP000989
Service Brake Supply Valve............................................................... SP000990
Dozer Control Valve............................................................................ SP000992
Steering Valve...................................................................................... SP000993
Accelerator Pedal Valve (Hydraulic)................................................... SP000995
One Spool Valve ................................................................................. SP000996
Remote Control Valve (Work Lever / Joystick) ................................ SP000069
Breaker EPPR Valve (Opt)................................................................. SP000192
Service Brake Pedal Valve................................................................. SP001006
Solenoid Valve Assembly.................................................................... SP000997
Hydraulic Schematic ............................................................................ SP001002
Electrical System
Electrical System ................................................................................. SP000998
Electrical Schematic............................................................................. SP001003
Attachments
Boom and Arm .................................................................................... SP001000
Bucket................................................................................................... SP001001
5. SP000909
Page 5
Wheel Excavator Safety
SAFETY PRECAUTIONS
APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.
CAUTION!
Follow all safety recommendations and safe shop practices
outlined in the front of this manual or those contained
within this section.
Always use tools and equipment that are in good working
order.
Use lifting and hoisting equipment capable of safely
handling the load.
Remember, that ultimately safety is your own
responsibility.
MODEL SERIAL NUMBER RANGE
DX140W 5001 and Up
DX160W 5001 and Up
6. SP000909
Page 7
Wheel Excavator Safety
TO THE OPERATOR OF A
DOOSAN EXCAVATOR
Please respect the importance of taking responsibility for your
own safety, and that of other people who may be affected by
your actions.
The safety information on the following pages is organized into
the following sections:
1. “General Safety Essentials” on page -11
2. “Location of Safety Labels” on page -12
3. “Summary of Safety Precautions for Lifting in Digging
Mode” on page -13
4. “Unauthorized Modifications” on page -14
5. “General Hazard Information” on page -14
6. “Before Starting Engine” on page -23
7. “Machine Operation” on page -27
8. “Maintenance” on page -34
9. “Battery” on page -43
10. “Towing” on page -45
11. “Shipping and Transportation” on page -46
12. “Lifting with Sling” on page -46
DANGER!
Unsafe use of the excavator could lead to serious injury or
death. Operating procedures, maintenance and equipment
practices or traveling or shipping methods that do not
follow the safety guidelines on the following pages could
cause serious, potentially fatal injuries or extensive
damage to the machine or nearby property.
7. SP000909Wheel Excavator Safety
Page 8
WARNING!
Improper operation and maintenance of this machine can
be hazardous and could result in serious injury or death.
Operator and maintenance personnel should read this
manual thoroughly before beginning operation or
maintenance.
Keep this manual in the storage compartment to the rear of
the operator's seat, and have all personnel involved in
working on the machine read the manual periodically.
Some actions involved in operation and maintenance of the
machine can cause a serious accident, if they are not done
in a manner described in this manual.
The procedures and precautions given in this manual apply
only to intended uses of the machine.
If you use your machine for any unintended uses that are
not specifically prohibited, you must be sure that it is safe
for any others. In no event should you or others engage in
prohibited uses or actions as described in this manual.
DOOSAN delivers machines that comply with all applicable
regulations and standards of the country to which it has
been sent. If this machine has been purchased in another
country or purchased from someone in another country, it
may lack certain safety devices and specifications that are
necessary for use in your country. If there is any question
about whether your product complies with the applicable
standards and regulations of your country, consult
DOOSAN or your DOOSAN distributor before operating the
machine.
8. SP000909
Page 9
Wheel Excavator Safety
Learn the Signal Words Used with the
Safety Alert Symbol
The words "CAUTION," "WARNING," and "DANGER" used
throughout this manual and on decals on the machine indicate
degree of risk of hazards or unsafe practices. All three degrees
of risk indicate that safety is involved. Observe precautions
indicated whenever you see the Safety Alert "Triangle," no
matter which signal word appears next to the "Exclamation
Point" symbol.
SAFETY ALERT SYMBOL
Be Prepared - Get to Know All Operating and Safety
Instructions.
This is the Safety Alert Symbol. Wherever it appears in this
manual or on safety signs on the machine you should be
alert to the potential for personal injury or accidents.
Always observe safety precautions and follow
recommended procedures.
CAUTION!
This word is used on safety messages and safety labels and
indicates potential threat of a hazardous situation that, if
not avoided, could result in minor or moderate injury. It may
also be used to alert against a generally unsafe practice.
WARNING!
This word is used on safety messages and safety labels and
indicates potential threat of a hazardous situation that, if
not avoided, could result in serious injury or death. It may
also be used to alert against highly unsafe practice.
DANGER!
This word is used on safety messages and safety labels and
indicates an imminent hazard of a situation that, if not
avoided, is very likely to cause death or extremely serious
injury. It may also be used to alert against equipment that
may detonate or explode if handled or treated carelessly.
9. SP000909Wheel Excavator Safety
Page 10
Safety precautions are described in SAFETY from page -12 on.
DOOSAN cannot predict every circumstance that might involve
a potential hazard in operation and maintenance. Therefore the
safety messages in this manual and on the machine may not
include all possible safety precautions. If any procedures or
actions not specifically recommended or allowed in this manual
are used, you must be sure that you and others can do such
procedures and actions safely and without damaging the
machine. If you are unsure about the safety of any procedures,
contact a DOOSAN distributor.
10. SP000921
Page 3
Swing Reduction Gear
Table of Contents
Swing Reduction Gear
Safety Precautions ............................................... 5
Applicable Models ................................................ 5
General Description.............................................. 7
Theory of Operation ........................................................ 7
Reassembly.......................................................... 8
Parts List ......................................................................... 8
Shrinkage Fitting of Shaft and Flexible Bearing . 10
Reassembly of Carrier Sub ................................ 13
Assembly of the Main ......................................... 20
Test..................................................................... 32
Reassembly of motor.......................................... 35
11. SP000921
Page 5
Swing Reduction Gear
SAFETY PRECAUTIONS
APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.
CAUTION!
Follow all safety recommendations and safe shop practices
outlined in the front of this manual or those contained
within this section.
Always use tools and equipment that are in good working
order.
Use lifting and hoisting equipment capable of safely
handling the load.
Remember, that ultimately safety is your own
responsibility.
MODEL SERIAL NUMBER RANGE
DX140W 5001 and Up
DX160W 5001 and Up
12. SP000921
Page 7
Swing Reduction Gear
GENERAL DESCRIPTION
Theory of Operation
The swing motor final drive is a two-stage planetary gearbox
with two planet gears, two sun gears and two-stage output
reduction. The planetary gear engages the ring gear. The pinion
gear is connected to the output shaft and spline.
The final drive reduces swing motor rpm to increase swing motor
output torque. The available maximum swing speed provides a
fast turning rate for efficient, rapid work cycling with more than
adequate power for good acceleration.
14. SP000921
Page 9
Swing Reduction Gear
Reference
Number
Description
1 Casing
2 Driveshaft
3 Ring Gear
4 Planetary Gear
5 Sun Gear 2
6 Planetary Gear
7 Sun Gear 1
8 Carrier 2
9 Carrier 1
10 Pin Assembly
11 Pin Assembly
12 Adjustment Washer
13 Adjustment Washer
14 Level Bar
15 Level Gauge Piping
16 Pin
17 Roller Bearing
18 Roller Bearing
19 Socket Bolt
20 Oil Seal
21 Plug
22 Plug
23 Spring Pin
24 Retainer Ring
25 Retainer Ring
26 Ring
27 Spring Pin
28 Support Plate
29 Screw Bolt
Reference
Number
Description
15. SP000921Swing Reduction Gear
Page 10
SHRINKAGE FITTING OF SHAFT
AND FLEXIBLE BEARING
1. Washing of shaft
Remove fluids like anticorrosive fluid applied to the shaft
and use an air conditioner to remove foreign substances.
2. Insert the support plate and the NILOS ring into the
prepared shaft as shown in the figure and heat bearings
(#22314, 2109-1041) on the heater.
Figure 2
Figure 3
16. SP000921
Page 11
Swing Reduction Gear
3. When bearing is heated up to 90°C - 100°C, remove it from
the heater, hold it with both hands, and insert it into the
shaft evenly.
To do so, slowly insert bearing 4-5 mm that it seats itself
and then push it strongly to contact the NILOS ring.
4. After assembling the bearing, let it cooled fully in the air for
1 to 2 hours.
Figure 4
Figure 5
Figure 6
CAUTION!
Do not heat bearing above 120°C.
18. SP000921
Page 13
Swing Reduction Gear
REASSEMBLY OF CARRIER SUB
1. Washing of carrier
Put in a steam washer the carrier whose burr is removed
completely with corner face-milling and place it on the
assembly die after checking if there is not left any foreign
substance in it.
2. Washing of planetary gear
Check if planetary gear parts are washed or dented, and
put them on the assembly die.
3. Reassembly of carrier #1 assembly
A. Place the carrier #1 assembly on the assembly jig,
insert the thrust washer in it, and fix it to the hole of
carrier.
B. Put a pressure jig on the pin and use a press to insert
it.
Figure 8
Figure 9
Figure 10
19. SP000921Swing Reduction Gear
Page 14
C. Place the carrier with the pin being pressed in on the
jig vertically, use a hammer to insert the spring pin
(ø6 x 25 liter§), and drain valve it.
Figure 11
Figure 12
Figure 13
Figure 14
20. SP000921
Page 15
Swing Reduction Gear
D. Assemble 2 other parts in the same way.
E. Put the thrust washer (B) in the middle of the carrier
with all of pins being pressed in.
F. Insert planetary gear #1 in 3 pins and put two thrust
washers on them as shown in the figure.
Figure 15
Figure 16
Figure 17
Figure 18
21. SP000921Swing Reduction Gear
Page 16
G. Install a retaining ring (ø30, C type, and for shaft) on
each and check if gear rotates smooth.
Figure 19
Figure 20
Figure 21
22. SP000921
Page 17
Swing Reduction Gear
4. Reassembly of carrier #2 assembly
A. Place the carrier #2 assembly on the assembly die,
attach the thrust washer on a side of the planetary
gear #2, and insert it in the carrier with the washer
facing downward.
B. Place the pin #2 assembly on the assembly die that
the pinhole of the spring faces the same direction as
the carrier shaft, and insert it by pressing with hands
or gently knocking with hammer.
Figure 22
CAUTION!
The calibers of gear and washer should be fit to
holes of the carrier pins.
Figure 23
Figure 24
Figure 25
23. SP000921Swing Reduction Gear
Page 18
C. After inserting the pin assembly, set the carrier
vertically as shown in the figure, insert the spring pin
(ø6 x 25 mm) by gently knocking with hammer, and
push it to the end with a jig.
Figure 26
Figure 27
Figure 28
Figure 29
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25. SP000921
Page 19
Swing Reduction Gear
D. Use a punch to drain valve 2 or 3 places near hole
where spring pin is inserted.
E. Assemble other 3 parts and check if the gear runs
smooth.
Figure 30
Figure 31
Figure 32
Figure 33
26. SP000921Swing Reduction Gear
Page 20
ASSEMBLY OF THE MAIN
1. Washing of casing and other parts
Wash casing and other parts with steam to remove
remaining foreign substance after casting and machining.
• Washing fluid: PK6540 (alkali)
• Concentration : 3-5%
• Temperature: 60 - 70°C
2. Assembly of shaft and bearing
A. Fix the washed casing on the turnover machine and
rotate the turnover machine that the press fitting side
of the shaft looks upward.
B. Place the driveshaft assembly where bearing
(#22314) is assembled on the case assembly, put a
press jig on it, and use press to insert it.
Figure 34
Figure 35
Figure 36
CAUTION!
Make sure that bearing is not tilted for correct
press fitting before using press.
27. SP000921
Page 21
Swing Reduction Gear
C. Remove the bearing press jig, align the support plate
with the bolt tap of the case, and install 6 Loctite
(#262) applied flat head bolts (M8 x 15 mm) and
tighten them with torque wrench (torque :320 kg•cm).
Figure 37
Figure 38
Figure 39
Figure 40