SlideShare a Scribd company logo
Value Chain for Cutlery & Hunting Equipment Industry: Illustrated Product is 12 Inch Dagger
Backward
Linkage in VC
Forward Linkage
in VC
Value Added
15% (RS 21) Value Added
43% Rs 146
VA as % of
Sale Price
75% Rs 2,875
1. Wood & Brass – 29%
2. Steel – 81%
ISSUES
1. There are three types of
steel that are being used.
Local Steel Rs 110/kg;
Imported Steel Rs 250/kg
and Damascus steel Rs
50/Sq Inch. All these raw
materials are expensive and
have high degree of price
volatility. China on the other
hand use composite
materials which are much
more cheaper.
2. Quality of local steel is
variable, which affects
products quality. Specifically
for cutlery the material
available do not comply with
stricter food grade material
1. Cutting – 0.7%
2. Straightening & hardening – 3.9%
3. Grinding 5.3%
Wastage: Only occurs at the time of cutting. 25%
of material is wasted. The wastage is sold at Rs.
40 Kg. The loss per Kg of steel wasted is Rs 210.
ISSUES
1. Local industry use per piece cutting techniques as
use small presses China and other competitors use
12 piece heavy presses.
2. Straightening is normally done by hand hammering
only 250 pieces possible in a day; in comparison
China uses straightening machines 5000 pieces in 8
hour shift.
3. Current grinding is outdated producing 100 pieces a
day, Chinese use belt grinding which result in 600
pcs/day
Chinese are manufacturing 95% of the above
machinery themselves; this machinery will have to
be imported by local industry which is too
expensive
Chinese are using spindle
machines which make
1000 handles as
compared to 10 pieces
made by manual labour in
Pakistan.
Total Cost: Rs 285
Major cost in this
component is
electricity which is
non-competitive and
inconsistent
Uncompetitive
electricity pricing
policy
1.Pakistan:$0.14/Kwh
2.S.Africa: $0.06/Kwh
3. China: $0.09/Kwh
4. Taiwan: $0.09/Kwh
The major cost here is polishing which is Rs 25. Manual techniques
are being used which results in a daily production of 100 pcs/worker.
If Vibrator cleaning machines are used instead the production can
increase to 1000/day. Under UNIDO’s previous programme new
cleaning machines were provided which has improved production
significantly. Only Rs 2 are spent on packaging which results is poor
display and low value added
Value addition is low due to lack
of designing, product innovation,
high input costs, and weak
marketing, branding and
packaging
International importers are
adding more value than the
manufacturers. Main reasons
are lack of branding, poor
packaging and presentation and
negative perceptions about
Pakistani products. Germans
and French are repacking
Pakistani products under their
labels and selling at 8X the
product cost.
FOB Sale Price:
Rs 340
Importers VC
US Retail Price: Rs
3,825
Freight: Rs 35
Repackaging and Selling
Costs Rs: 950
Cost of Product: Rs 340
TRTA Pakistan Copyright

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CutleryVC.pdf

  • 1. Value Chain for Cutlery & Hunting Equipment Industry: Illustrated Product is 12 Inch Dagger Backward Linkage in VC Forward Linkage in VC Value Added 15% (RS 21) Value Added 43% Rs 146 VA as % of Sale Price 75% Rs 2,875 1. Wood & Brass – 29% 2. Steel – 81% ISSUES 1. There are three types of steel that are being used. Local Steel Rs 110/kg; Imported Steel Rs 250/kg and Damascus steel Rs 50/Sq Inch. All these raw materials are expensive and have high degree of price volatility. China on the other hand use composite materials which are much more cheaper. 2. Quality of local steel is variable, which affects products quality. Specifically for cutlery the material available do not comply with stricter food grade material 1. Cutting – 0.7% 2. Straightening & hardening – 3.9% 3. Grinding 5.3% Wastage: Only occurs at the time of cutting. 25% of material is wasted. The wastage is sold at Rs. 40 Kg. The loss per Kg of steel wasted is Rs 210. ISSUES 1. Local industry use per piece cutting techniques as use small presses China and other competitors use 12 piece heavy presses. 2. Straightening is normally done by hand hammering only 250 pieces possible in a day; in comparison China uses straightening machines 5000 pieces in 8 hour shift. 3. Current grinding is outdated producing 100 pieces a day, Chinese use belt grinding which result in 600 pcs/day Chinese are manufacturing 95% of the above machinery themselves; this machinery will have to be imported by local industry which is too expensive Chinese are using spindle machines which make 1000 handles as compared to 10 pieces made by manual labour in Pakistan. Total Cost: Rs 285 Major cost in this component is electricity which is non-competitive and inconsistent Uncompetitive electricity pricing policy 1.Pakistan:$0.14/Kwh 2.S.Africa: $0.06/Kwh 3. China: $0.09/Kwh 4. Taiwan: $0.09/Kwh The major cost here is polishing which is Rs 25. Manual techniques are being used which results in a daily production of 100 pcs/worker. If Vibrator cleaning machines are used instead the production can increase to 1000/day. Under UNIDO’s previous programme new cleaning machines were provided which has improved production significantly. Only Rs 2 are spent on packaging which results is poor display and low value added Value addition is low due to lack of designing, product innovation, high input costs, and weak marketing, branding and packaging International importers are adding more value than the manufacturers. Main reasons are lack of branding, poor packaging and presentation and negative perceptions about Pakistani products. Germans and French are repacking Pakistani products under their labels and selling at 8X the product cost. FOB Sale Price: Rs 340 Importers VC US Retail Price: Rs 3,825 Freight: Rs 35 Repackaging and Selling Costs Rs: 950 Cost of Product: Rs 340 TRTA Pakistan Copyright