This document contains repair and maintenance information for Scorpion telehandlers models 9040, 7045, 7040, 7030, and 6030, including:
1. An overview of machine components, applications, and legal operation regulations.
2. Specifications for the frame, engine, drive system, hydraulics, electrical system, dimensions, payload capacities, and performance data.
3. Maintenance instructions and schedules for engine systems, cooling systems, filters, belts, gearboxes, axles, and hydraulics, as well as safety procedures and required fluids.
Mc cormick x60 series (2011 2014) - rp67 - x60.50 tractor service repair manualufjjdjkksekmd
This document provides parts information for various engine components. It includes lists of parts with identification numbers, descriptions and reference numbers. For some components it specifies that they are part of an assembly and provides details on serial number ranges and whether the part is serviceable or requires replacement. The parts are associated with the X60 Series (2011-2014) agricultural vehicle.
Mc cormick x60 series (2011 2014) - rp67 - x60.30 tractor service repair manualufjjdjkksekmd
This document contains parts lists and diagrams for components of a Perkins engine. It lists part numbers, descriptions and serial number ranges for items like engines, pumps, pistons, rods and other internal engine parts. Notes provide information on replacements, order numbers and component assembly relationships.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.30m service repair manualufjjdjkksekmd
This document contains a parts list for an engine. It lists 71 individual parts for the engine in the X50M Series Tier 4 configuration from 2013. Each part is listed with its reference number, quantity, and name or description. Some parts also specify additional information like replacement kits or notes that the part is not serviced individually.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.20m tractor service repai...ufjjdjkksekmd
This document contains parts listings and component information for an engine assembly. It lists 71 individual parts/components with reference numbers, descriptions, and other identifying information. Each part is identified as being a component of the overall engine assembly. The document provides a detailed list and technical specifications for the various engine parts.
Mc cormick x50 series tier 4 (2013 ) - rs25 - x50.50 tractor service repair ...ufjjdjkksekmd
This document contains parts listings and component details for an engine assembly. It lists over 60 individual engine parts, identified by reference number and part name or description. Each part lists the quantity required and references other part numbers as needed. The parts listed are for items like cylinders, pistons, rods, pumps, sensors, hoses and other engine components. Additional information provided includes specifications, assembly/component indicators and servicing notes for some items.
Mc cormick v series cab tier 2 new generation (2005 2007) - rp03 - v75 tracto...ufjjdjkksekmd
This document provides parts information for components of an engine assembly. It lists part numbers, descriptions, and other technical specifications for items such as cylinders, bearings, plugs, screws, dowels, plates, gaskets, housings, pulleys, blocks, and more. Specifications include serial number ranges for replacement parts. It also indicates when items are part of a non-serviceable assembly and provides market and version information.
Mc cormick v series cab tier 2 (2003 2005) - rp02 - v85 tractor service repai...ufjjdjkksekmd
This document provides parts information for various engine components. It lists part numbers, replacement part numbers, kits, and other details. The parts are grouped by component type and include cylinders, pistons, rods, pumps, gears, heads, valves and other engine parts. Serial numbers ranges and component assemblies are also referenced.
Mc cormick v series cab tier 2 (2003 2005) - rp02 - v75 tractor service repai...ufjjdjkksekmd
This document contains a list of components for engines and assemblies. It includes part numbers, serial numbers, kit information, and notes on replacements, alternatives, and references to other pages. The components are for various engines including the 4.0T-A, 4.75T-A, 7.5T-A, and others.
Mc cormick x60 series (2011 2014) - rp67 - x60.50 tractor service repair manualufjjdjkksekmd
This document provides parts information for various engine components. It includes lists of parts with identification numbers, descriptions and reference numbers. For some components it specifies that they are part of an assembly and provides details on serial number ranges and whether the part is serviceable or requires replacement. The parts are associated with the X60 Series (2011-2014) agricultural vehicle.
Mc cormick x60 series (2011 2014) - rp67 - x60.30 tractor service repair manualufjjdjkksekmd
This document contains parts lists and diagrams for components of a Perkins engine. It lists part numbers, descriptions and serial number ranges for items like engines, pumps, pistons, rods and other internal engine parts. Notes provide information on replacements, order numbers and component assembly relationships.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.30m service repair manualufjjdjkksekmd
This document contains a parts list for an engine. It lists 71 individual parts for the engine in the X50M Series Tier 4 configuration from 2013. Each part is listed with its reference number, quantity, and name or description. Some parts also specify additional information like replacement kits or notes that the part is not serviced individually.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.20m tractor service repai...ufjjdjkksekmd
This document contains parts listings and component information for an engine assembly. It lists 71 individual parts/components with reference numbers, descriptions, and other identifying information. Each part is identified as being a component of the overall engine assembly. The document provides a detailed list and technical specifications for the various engine parts.
Mc cormick x50 series tier 4 (2013 ) - rs25 - x50.50 tractor service repair ...ufjjdjkksekmd
This document contains parts listings and component details for an engine assembly. It lists over 60 individual engine parts, identified by reference number and part name or description. Each part lists the quantity required and references other part numbers as needed. The parts listed are for items like cylinders, pistons, rods, pumps, sensors, hoses and other engine components. Additional information provided includes specifications, assembly/component indicators and servicing notes for some items.
Mc cormick v series cab tier 2 new generation (2005 2007) - rp03 - v75 tracto...ufjjdjkksekmd
This document provides parts information for components of an engine assembly. It lists part numbers, descriptions, and other technical specifications for items such as cylinders, bearings, plugs, screws, dowels, plates, gaskets, housings, pulleys, blocks, and more. Specifications include serial number ranges for replacement parts. It also indicates when items are part of a non-serviceable assembly and provides market and version information.
Mc cormick v series cab tier 2 (2003 2005) - rp02 - v85 tractor service repai...ufjjdjkksekmd
This document provides parts information for various engine components. It lists part numbers, replacement part numbers, kits, and other details. The parts are grouped by component type and include cylinders, pistons, rods, pumps, gears, heads, valves and other engine parts. Serial numbers ranges and component assemblies are also referenced.
Mc cormick v series cab tier 2 (2003 2005) - rp02 - v75 tractor service repai...ufjjdjkksekmd
This document contains a list of components for engines and assemblies. It includes part numbers, serial numbers, kit information, and notes on replacements, alternatives, and references to other pages. The components are for various engines including the 4.0T-A, 4.75T-A, 7.5T-A, and others.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 230 tractor service repair manualufjjdjkksekmd
This document contains parts listings and diagrams for components of an engine. It includes lists of parts with identification numbers, names, and other technical specifications. References are made to assemblies and diagrams on other pages to provide further context.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 210 tractor service repair manualufjjdjkksekmd
This document contains parts lists and diagrams for components of an engine. It lists part numbers, names, materials and other technical specifications for individual parts. References are made to assemblies the parts belong to and notes provide additional information like replacement instructions and market applicability.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 190 tractor service repair manualufjjdjkksekmd
This document contains parts listings and diagrams for components of an engine. It lists part numbers, names, and other identifying information for pieces such as cylinders, manifolds, valves, pistons, gears, pumps, and more. Notes provide information on replacements, markets, page references, and serial number ranges.
Mc cormick t series tier 3 (2007 2010) - cp02 - t80 f-m tractor service repai...ufjjdjkksekmd
This document provides parts information for an engine, including part numbers, replacement kits, and other details. It lists individual engine components and assemblies with reference numbers and specifications. The parts are for a Tier 3 engine from 2007-2010 and are not serviced but rather ordered as replacement components.
Mc cormick t series tier 3 (2007 2010) - cp02 - t 105 f-m-c tractor service r...ufjjdjkksekmd
This document provides a list of engine components for a Perkins NL38933 engine. It includes part numbers, descriptions, and notes on replacements and serial number ranges. The components are grouped under assemblies and subassemblies for the engine.
Mc cormick t series tier 3 (2007 2010) - cp02 - t 100 f-m-c tractor service r...ufjjdjkksekmd
This document provides component part listings and replacement information for engines. It includes lists of parts with identification numbers, replacement part numbers, and notes on serial number ranges and component assemblies. Measurement values like tolerances and thread sizes are also provided for some items. The purpose is to identify correct replacement parts for engines.
Mc cormick t series restyling (2011 ) - cp03 - t100 f-m-c tractor service re...ufjjdjkksekmd
This document provides parts information for engines and components. It includes lists of parts with identification numbers, references, quantities and other technical specifications. replacement parts are indicated. The parts shown are components of larger engine and machine assemblies.
Mc cormick t series restyling (2011 ) - cp03 - t 105 f-m-c tractor service r...ufjjdjkksekmd
This document provides part numbers and other information for engine components. It lists part numbers for items like pistons, rods, bearings, valves, pumps, sensors and other engine parts. It includes the part name, reference number, quantity and sometimes the serial number range it applies to. Replacement parts and kits are also indicated. The document is from an engine parts catalog for Perkins engines.
Mc cormick t series restyling (2011 ) - cp03 - t 90 f-m-c tractor service re...ufjjdjkksekmd
This document provides parts information for Perkins engines including:
- 60 kw Perkins nl38946, nl51689, and nl82003 engines
- Short engine NM40019 and associated parts
- Cylinder block and bearing kit ZZ50321 and associated parts
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 150 tractor service repair m...ufjjdjkksekmd
This document contains parts lists and component information for various engine and machine systems. It includes identification numbers, names, and descriptions for items like engines, blocks, pistons, valves, filters, pumps, hoses, bolts, and other parts. Notes provide information on replacement parts, serial number ranges, and markets of applicability.
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 135 tractor service repair m...ufjjdjkksekmd
This document provides component part numbers and descriptions for various engine systems of an Iveco 93 kw engine. It includes listings for engine block, cylinder head, valve train, fuel system, cooling system, lubrication system, intake and exhaust system, and transmission components. Precise part numbers are given for plugs, gaskets, seals, fasteners, and other small parts. Application information and market exclusions are also noted for some items.
This document provides a list of parts for Massey Ferguson 8450/8460 Tier 2 tractors. It includes 52 line items with part numbers, quantities, descriptions, and additional comments. The parts are for the engine, alternator, starter, cylinder block, timing gear housing, and various sensors and components.
This document provides a list of parts for Massey Ferguson 8450/8460 Tier 2 tractors. It includes 52 line items with part numbers, quantities, descriptions, and additional comments. The parts are for the engine, alternator, starter, cylinder block, timing gear housing, and various sensors and related components.
Massey ferguson mf8260 tractor parts catalogue manualufjjdjkksekmd
This document provides a list of parts for an MF 8260 tractor engine. It includes 21 items ranging from large components like the cylinder block and crankshaft, to smaller items like bolts, gaskets, and covers. Each item is identified by part number, quantity, description, and any relevant comments. The list contains detailed technical specifications to aid in repair and replacement of engine parts.
Kubota b5100 d p tractor parts catalogue manualufjjdjkksekmd
The document provides instructions for parts books, including definitions of column headings in parts number pages. It lists country codes that may be included for parts that differ between countries. It then provides an example page from a parts book, listing part numbers, descriptions, quantities and other information for various components of an engine and other systems.
Kubota b4200 d tractor parts catalogue manualufjjdjkksekmd
This document provides instructions and part numbers for a parts book. It begins by explaining the column headings used on part number pages, including the reference number, part number, description, quantity, serial number range indicators, interchangeability code, and remarks. It then provides an example page from the parts book that lists specific part numbers, descriptions, quantities and other details for the crankcase component.
Kubota b3030 hsd tractor parts catalogue manualufjjdjkksekmd
The document provides instructions for using a parts book. It defines column headings for part number pages including reference number, part number, description, quantity, serial number range and interchangeability. It notes country codes that may be included and their meanings. The second section lists sample parts for an engine with their part numbers, descriptions and other details.
Komatsu wa250 5 wheel loader service repair manual (sn 70001 and up)ufjjdjkksekmd
This shop manual provides instructions for servicing a Komatsu WA250-5 wheel loader. It begins with safety precautions and general information. It then details the machine's structure, functions, and maintenance standards. Testing and adjusting procedures are described, followed by instructions for disassembly, assembly, and repair of components. Hydraulic and electrical diagrams are also included. The manual should be used alongside the latest engine shop manual for any work on the SAA6D102E-2-A engine. Proper service techniques and safety precautions are emphasized throughout.
Komatsu wa250 1 lc wheel loader service repair manual (sn a65001 and up)ufjjdjkksekmd
This document is a shop manual for repairing a WA2504 LC wheel loader. It provides information on repairing the engine, power train, steering system, brake and air system, work equipment system, electric and electronic system, and other components. The manual is divided into chapters covering the main component groups, with sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. The manual aims to improve repair quality by helping technicians understand components and providing the correct repair procedures.
Cub cadet 8404 tractor service repair manualufjjdjkksekmd
This document is a service manual that provides information on servicing various systems of a tractor, including the engine, transmission, brakes, hydraulics, and electrical systems. It contains chapters on each major system that describe the structure, operation, specifications, troubleshooting, maintenance and repair procedures. The manual aims to guide technicians in properly servicing and repairing components to ensure safe and reliable operation of the tractor.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 230 tractor service repair manualufjjdjkksekmd
This document contains parts listings and diagrams for components of an engine. It includes lists of parts with identification numbers, names, and other technical specifications. References are made to assemblies and diagrams on other pages to provide further context.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 210 tractor service repair manualufjjdjkksekmd
This document contains parts lists and diagrams for components of an engine. It lists part numbers, names, materials and other technical specifications for individual parts. References are made to assemblies the parts belong to and notes provide additional information like replacement instructions and market applicability.
Mc cormick ttx tier 3 (2007 ) - xtx4 - 190 tractor service repair manualufjjdjkksekmd
This document contains parts listings and diagrams for components of an engine. It lists part numbers, names, and other identifying information for pieces such as cylinders, manifolds, valves, pistons, gears, pumps, and more. Notes provide information on replacements, markets, page references, and serial number ranges.
Mc cormick t series tier 3 (2007 2010) - cp02 - t80 f-m tractor service repai...ufjjdjkksekmd
This document provides parts information for an engine, including part numbers, replacement kits, and other details. It lists individual engine components and assemblies with reference numbers and specifications. The parts are for a Tier 3 engine from 2007-2010 and are not serviced but rather ordered as replacement components.
Mc cormick t series tier 3 (2007 2010) - cp02 - t 105 f-m-c tractor service r...ufjjdjkksekmd
This document provides a list of engine components for a Perkins NL38933 engine. It includes part numbers, descriptions, and notes on replacements and serial number ranges. The components are grouped under assemblies and subassemblies for the engine.
Mc cormick t series tier 3 (2007 2010) - cp02 - t 100 f-m-c tractor service r...ufjjdjkksekmd
This document provides component part listings and replacement information for engines. It includes lists of parts with identification numbers, replacement part numbers, and notes on serial number ranges and component assemblies. Measurement values like tolerances and thread sizes are also provided for some items. The purpose is to identify correct replacement parts for engines.
Mc cormick t series restyling (2011 ) - cp03 - t100 f-m-c tractor service re...ufjjdjkksekmd
This document provides parts information for engines and components. It includes lists of parts with identification numbers, references, quantities and other technical specifications. replacement parts are indicated. The parts shown are components of larger engine and machine assemblies.
Mc cormick t series restyling (2011 ) - cp03 - t 105 f-m-c tractor service r...ufjjdjkksekmd
This document provides part numbers and other information for engine components. It lists part numbers for items like pistons, rods, bearings, valves, pumps, sensors and other engine parts. It includes the part name, reference number, quantity and sometimes the serial number range it applies to. Replacement parts and kits are also indicated. The document is from an engine parts catalog for Perkins engines.
Mc cormick t series restyling (2011 ) - cp03 - t 90 f-m-c tractor service re...ufjjdjkksekmd
This document provides parts information for Perkins engines including:
- 60 kw Perkins nl38946, nl51689, and nl82003 engines
- Short engine NM40019 and associated parts
- Cylinder block and bearing kit ZZ50321 and associated parts
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 150 tractor service repair m...ufjjdjkksekmd
This document contains parts lists and component information for various engine and machine systems. It includes identification numbers, names, and descriptions for items like engines, blocks, pistons, valves, filters, pumps, hoses, bolts, and other parts. Notes provide information on replacement parts, serial number ranges, and markets of applicability.
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 135 tractor service repair m...ufjjdjkksekmd
This document provides component part numbers and descriptions for various engine systems of an Iveco 93 kw engine. It includes listings for engine block, cylinder head, valve train, fuel system, cooling system, lubrication system, intake and exhaust system, and transmission components. Precise part numbers are given for plugs, gaskets, seals, fasteners, and other small parts. Application information and market exclusions are also noted for some items.
This document provides a list of parts for Massey Ferguson 8450/8460 Tier 2 tractors. It includes 52 line items with part numbers, quantities, descriptions, and additional comments. The parts are for the engine, alternator, starter, cylinder block, timing gear housing, and various sensors and components.
This document provides a list of parts for Massey Ferguson 8450/8460 Tier 2 tractors. It includes 52 line items with part numbers, quantities, descriptions, and additional comments. The parts are for the engine, alternator, starter, cylinder block, timing gear housing, and various sensors and related components.
Massey ferguson mf8260 tractor parts catalogue manualufjjdjkksekmd
This document provides a list of parts for an MF 8260 tractor engine. It includes 21 items ranging from large components like the cylinder block and crankshaft, to smaller items like bolts, gaskets, and covers. Each item is identified by part number, quantity, description, and any relevant comments. The list contains detailed technical specifications to aid in repair and replacement of engine parts.
Kubota b5100 d p tractor parts catalogue manualufjjdjkksekmd
The document provides instructions for parts books, including definitions of column headings in parts number pages. It lists country codes that may be included for parts that differ between countries. It then provides an example page from a parts book, listing part numbers, descriptions, quantities and other information for various components of an engine and other systems.
Kubota b4200 d tractor parts catalogue manualufjjdjkksekmd
This document provides instructions and part numbers for a parts book. It begins by explaining the column headings used on part number pages, including the reference number, part number, description, quantity, serial number range indicators, interchangeability code, and remarks. It then provides an example page from the parts book that lists specific part numbers, descriptions, quantities and other details for the crankcase component.
Kubota b3030 hsd tractor parts catalogue manualufjjdjkksekmd
The document provides instructions for using a parts book. It defines column headings for part number pages including reference number, part number, description, quantity, serial number range and interchangeability. It notes country codes that may be included and their meanings. The second section lists sample parts for an engine with their part numbers, descriptions and other details.
Komatsu wa250 5 wheel loader service repair manual (sn 70001 and up)ufjjdjkksekmd
This shop manual provides instructions for servicing a Komatsu WA250-5 wheel loader. It begins with safety precautions and general information. It then details the machine's structure, functions, and maintenance standards. Testing and adjusting procedures are described, followed by instructions for disassembly, assembly, and repair of components. Hydraulic and electrical diagrams are also included. The manual should be used alongside the latest engine shop manual for any work on the SAA6D102E-2-A engine. Proper service techniques and safety precautions are emphasized throughout.
Komatsu wa250 1 lc wheel loader service repair manual (sn a65001 and up)ufjjdjkksekmd
This document is a shop manual for repairing a WA2504 LC wheel loader. It provides information on repairing the engine, power train, steering system, brake and air system, work equipment system, electric and electronic system, and other components. The manual is divided into chapters covering the main component groups, with sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. The manual aims to improve repair quality by helping technicians understand components and providing the correct repair procedures.
Cub cadet 8404 tractor service repair manualufjjdjkksekmd
This document is a service manual that provides information on servicing various systems of a tractor, including the engine, transmission, brakes, hydraulics, and electrical systems. It contains chapters on each major system that describe the structure, operation, specifications, troubleshooting, maintenance and repair procedures. The manual aims to guide technicians in properly servicing and repairing components to ensure safe and reliable operation of the tractor.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
10. 00 0295 725 2 - RHB SCORPION I-9
Table of Contents
10.19 Engine vat signals wiring diagram (SLP IV) ................................................................................................................ 10-46
10.20 Engine vat wiring harness ........................................................................................................................................... 10-47
10.21 Engine compartment legend ......................................................................................................................................... 10-48
10.22 Frame signal wiring diagram (SLP V) ........................................................................................................................... 10-49
10.23 Frame wiring harness ................................................................................................................................................... 10-51
10.24 Frame legend ............................................................................................................................................................... 10-52
10.25 Options signals wiring diagram (SLP VI) ..................................................................................................................... 10-53
10.26 Socket wiring harness X3 ............................................................................................................................................ 10-54
10.27 Additional valves wiring harness ................................................................................................................................. 10-55
10.28 Mirror/preheating option wiring harness ...................................................................................................................... 10-56
10.29 Overall diagrams legend ............................................................................................................................................... 10-57
10.30 Electric machine components (overview) ..................................................................................................................... 10-59
10.31 Electrical diagram designations and positions .............................................................................................................. 10-61
10.32 Connector positions on machine .................................................................................................................................. 10-62
10.33 Functional description of hydraulics monitoring ............................................................................................................ 10-65
10.34 Hydraulics monitoring connector assigment ................................................................................................................. 10-65
10.35 Lights connector assignment ........................................................................................................................................ 10-66
10.36 Turn indicator/horn connector assignment ................................................................................................................... 10-67
10.37 Rotating beacon connector assignment ....................................................................................................................... 10-68
10.38 Mirror adjustment connector assignment ..................................................................................................................... 10-68
10.39 Mirror heating connector assignment ........................................................................................................................... 10-68
10.40 Window wiper/wash connector assignment .................................................................................................................. 10-69
10.41 Heating/air conditioning connector assignment ............................................................................................................ 10-69
10.42 Air-suspension seat connector assignment .................................................................................................................. 10-70
10.43 Multimedia connector assignment ................................................................................................................................ 10-70
10.44 Cigarette lighter connector assignment ........................................................................................................................ 10-70
10.45 Ohm’s Law (current, voltage, resistance); power ......................................................................................................... 10-71
10.46 Multifunction measuring device .................................................................................................................................... 10-71
10.47 Terminal description ..................................................................................................................................................... 10-72
10.48 Cable colour coding ...................................................................................................................................................... 10-76
10.49 Electric components ..................................................................................................................................................... 10-78
10.50 Fuses (overview) .......................................................................................................................................................... 10-79
10.51 Electronic components (overview) ................................................................................................................................ 10-83
10.52 Functional description of the steering electronics ......................................................................................................... 10-85
10.53 Proportional controls (overview and connections) ........................................................................................................ 10-88
10.54 Proportional electronics ................................................................................................................................................ 10-89
10.55 Hold electronics ............................................................................................................................................................ 10-90
10.56 Retrofitting the front right and rear right working lights ................................................................................................. 10-91
10.57 Retrofitting a rotating beacon ....................................................................................................................................... 10-92
10.58 Retrofitting a radio ........................................................................................................................................................ 10-93
10.59 Retrofitting the low-speed control ................................................................................................................................. 10-93
10.60 Retrofitting the air conditioning system ......................................................................................................................... 10-94
10.61 Retrofitting a front or rear socket .................................................................................................................................. 10-95
10.62 Retrofitting a load stabiliser .......................................................................................................................................... 10-95
10.63 Wiring harness disconnect (cab – machine frame) ...................................................................................................... 10-96
10.64 Radio control system (transmitter) operation ................................................................................................................ 10-97
10.65 Overview of transmitter and receiver system control elements .................................................................................... 10-98
10.66 “STOP switch” safety feature on the transmitter ......................................................................................................... 10-100
10.67 Indications regarding the transmitter battery .............................................................................................................. 10-100
10.68 Taking the transmitter into service .............................................................................................................................. 10-101
10.69 Emergency lowering of the telescopic boom .............................................................................................................. 10-102
10.70 Removing the work platform from the quickhitch ........................................................................................................ 10-103
10.71 Maintenance work on the work platform ..................................................................................................................... 10-104
10.72 Maintenance work on the transmitter and receiver system ........................................................................................ 10-105
10.73 Charging the transmitter battery ................................................................................................................................. 10-106
10.74 Troubleshooting the transmitter and receiver system ................................................................................................. 10-107
10.75 Transmitter and receiver system specifications .......................................................................................................... 10-107
11. I-10 00 0295 725 2 - RHB SCORPION
Table of Contents
10.76 List of frequencies for radio control system ............................................................................................................... 10-108
10.77 Specifications – work platform ................................................................................................................................... 10-109
10.78 Inspection and maintenance work report ................................................................................................................... 10-110
10.79 Remote radio control (hydraulic circuit) ..................................................................................................................... 10-111
10.80 Relays (overview) ...................................................................................................................................................... 10-112
10.81 Remote radio control valves (overview) ..................................................................................................................... 10-113
10.82 Safe load indicator ..................................................................................................................................................... 10-114
10.83 Safety instructions regarding the safe load indicator ................................................................................................. 10-115
10.84 Overview of displays .................................................................................................................................................. 10-117
10.85 Safe load indicator for telescopic boom (version A) .................................................................................................. 10-118
10.86 Safe load indicator for telescopic boom (version B) .................................................................................................. 10-119
10.87 Safe load indicator for telescopic boom (version C) .................................................................................................. 10-121
10.88 Setting the safe load indicator (version C) ................................................................................................................. 10-122
10.89 Safe load indicator settings for telescopic boom (version B) ..................................................................................... 10-125
10.90 Setting the safe load indicator (100 % point stability) ................................................................................................ 10-126
10.91 Removing the load sensor ......................................................................................................................................... 10-128
10.92 Overload control in bucket mode ............................................................................................................................... 10-129
10.93 Overload control in fork lift mode ............................................................................................................................... 10-130
10.94 Disabling the overload control manually .................................................................................................................... 10-131
10.95 Adjustment work on the overload control ................................................................................................................... 10-132
10.96 Circuit diagram: overload control enabled ................................................................................................................. 10-136
10.97 Circuit diagram: overload control disabled ................................................................................................................. 10-137
10.98 Overview of valves ..................................................................................................................................................... 10-138
10.99 Overview of valve connections and ports .................................................................................................................. 10-139
10.100 Circuit diagram: raising/lowering, switch S116 actuated (bucket operation) ............................................................. 10-140
10.101 Circuit diagram: raising/lowering under 36° and at 80 – 100 % load ......................................................................... 10-141
10.102 Circuit diagram: raising/lowering over 100 % load and angle detection under 36° ................................................... 10-142
10.103 Circuit diagram: raising/lowering, switch S84 actuated (overload control OFF) ........................................................ 10-143
10.104 Circuit diagram: raising/lowering, switch S125 retract (pallet forks operation) .......................................................... 10-144
10.105 Circuit diagram: raising/lowering, switch S125 ON (bucket operation) ...................................................................... 10-145
10.106 Circuit diagram: extend telescopic boom, load less than 100 % ............................................................................... 10-146
10.107 Circuit diagram: extend telescopic boom, load over 100 % ....................................................................................... 10-147
10.108 Circuit diagram: retract telescopic boom ................................................................................................................... 10-148
10.109 Circuit diagram: retraction/extension switch S84 (telescopic boom extension) ......................................................... 10-149
10.110 Cab wiring harness (overload control) ....................................................................................................................... 10-150
10.111 Legend: cab wiring harness (overload control) .......................................................................................................... 10-151
10.112 Frame wiring harness (overload control) ................................................................................................................... 10-152
10.113 Relay wiring harness (overload control) .................................................................................................................... 10-153
10.114 Legend: relays (overload control) .............................................................................................................................. 10-154
10.115 Electric components (overload control) ..................................................................................................................... 10-155
A Appendix
A.1 4-fold control valve (Bucher), fixed displacement pump (overall hydraulic diagram) ....................................................... A-2
A.1 4-fold control valve (Bucher), variable displacement pump (overall hydraulic diagram) .................................................. A-4
A.2 4-fold control valve (HUSCO) (overall hydraulic diagram) ............................................................................................... A-6
A.3 Hydraulics – 4-fold control valve: overall diagram ........................................................................................................... A-8
A.4 Fixed displacement pump – 5-fold control valve (Bucher) (overall hydraulic diagram) ................................................. A-10
A.5 Fixed displacement pump – 5-fold control valve (HUSCO) (overall hydraulic diagram) ................................................ A-12
A.6 Variable displacement pump – 5-fold control valve (Bucher) (overall hydraulic diagram) ............................................. A-14
A.7 Variable displacement pump – 5-fold control valve (HUSCO) (overall hydraulic diagram) ........................................... A-16
12. 3-18 00 0295 725 2 - RHB SCORPION
Maintenance and servicing work
3.9 Maintenance of the engine and hydraulics cooling system
The combined engine/hydraulic oil cooler is located in the engine compartment.
It cools the diesel engine, and the hydraulic oil of the drive and work hydraulics.
Specific safety instructions
Danger!
All work involving antifreeze carries an increased
Danger of poisoning and causticisation!
☞Seek medical attention immediately if antifreeze has been swallowed
☞Wear protective clothing and gloves
☞Keep antifreeze out of reach of children
• Dirt on the radiator fins reduces the radiator’s heat dissipation capacity! To avoid this:
• Clean the outside of the radiator at regular intervals. Refer to the maintenance plans
for the cleaning intervals
• In dusty or dirty work conditions, clean more frequently than indicated in the
maintenance plans
• An insufficient coolant level reduces the heat dissipation capacity as well and can lead
to engine damage! Therefore:
• Check the coolant level at regular intervals. Refer to the maintenance plans in the
appendix for the intervals
• If the coolant must be replace frequently, have the cooling system checked for leaks
by an authorised workshop!
• Never fill in cold water/coolant if the engine is warm!
• After filling the expansion tank, make a test run with the engine and check the coolant
level again after stopping the engine
• The use of the wrong coolant can destroy the engine and the radiator. Therefore:
• Add enough antifreeze to the coolant.
• Use brand-name antifreeze compounds with anticorrosion additives – see Fluids and
lubricants (overview) on page 3-4
• Do not use radiator cleaning compounds if an antifreeze compound has been added
to the coolant – otherwise this causes sludge to form that can damage the engine
Environment!
Use a suitable container to collect the coolant as it drains and dispose of it in
an environmentally friendly manner!
13. 00 0295 725 2 - RHB SCORPION 3-19
Maintenance and servicing work
Checking the coolant level and quality
Notice!
Check the coolant level every 10 s/h (service hours) or once a day.
We recommend checking it before starting the engine.
Check the antifreeze at regular intervals, especially at
temperatures below 4 °C!
Replace the coolant every 2 years!
☞Check the coolant level as follows
• Park the machine on level ground
• Lower the telescopic boom fully
• Apply the parking brake with the switch
• Stop the engine
• Switch off ignition and remove the ignition key
• Open the engine cover
• Check the coolant level in the expansion tank A
If the coolant level is below the MIN mark B of the expansion tank:
• Fill up coolant to the MAX mark C
☞Check the coolant quality (antifreeze) with suitable testing equipment (antifreeze tester)
➥– see Fluids and lubricants (overview) on page 3-4 and
– see chapter 2 “Coolant compound table” on page 2-14
D
AC
MIN
MAX
Fig. 13: Checking the coolant expansion tank
B
14. 3-20 00 0295 725 2 - RHB SCORPION
Maintenance and servicing work
Filling up coolant
Danger!
Never open the coolant tank and never drain coolant if the warm engine is
running since the cooling system is under high pressure
Danger of burns!
☞Wait at least 10 minutes after stopping the engine!
☞Wear protective gloves and clothing
☞Always actuate the safety valve in the filler cap of the expansion tank first.
To do this:
Unscrew the filler cap to the first notch and release the pressure
☞Fill up coolant as follows
• Park the machine on level ground
• Lower the telescopic boom fully
• Apply the parking brake with the switch
• Switch off ignition and remove the ignition key
• Allow the engine/cooling system to cool down
Release the overpressure in the coolant expansion tank A. To do this:
• Open cap D to the first notch and release the pressure
• Open filler cap D fully
• Fill up coolant to the MAX mark C
• Use brand-name antifreeze compounds with anticorrosion additives – see Fluids and
lubricants (overview) on page 3-4 and
– see chapter 2 “Coolant compound table” on page 2-14
• Close filler cap D
• Start and warm up the engine, as you do so:
• Open the heating circuit fully (see Operator’s Manual)
• Stop the engine
• Check the cooling system and the heating water circuit for leaks
• If necessary, have leaks immediately repaired by qualified and trained staff
• Check the coolant level again
• If necessary, fill in coolant and repeat the procedure until reaching the correct coolant
level
Fig. 14: Filling up coolant in the expansion tank
D
AC
MIN
MAX
15. 00 0295 725 2 - RHB SCORPION 3-21
Maintenance and servicing work
Draining coolant
Danger!
Never open the coolant tank and never drain coolant if the warm engine is
running since the cooling system is under high pressure
Danger of burns!
☞Wait at least 10 minutes after stopping the engine!
☞Wear protective gloves and clothing
☞Open filler cap D to the first notch of the expansion tank and release the
pressure
☞Drain the coolant as follows:
• Park the machine on level ground
• Lower the telescopic boom fully
• Apply the parking brake with the switch
• Stop the engine
• Switch off ignition and remove the ignition key
• Set the heating temperature controller to max. temperature in order to drain the
coolant from the heating circuit as well (see Operator’s Manual)
• Open the engine cover
• Allow the engine/cooling system to cool down
• Place a suitable container underneath the outlet of the radiator to collect the coolant
as it drains
• Release the overpressure in the coolant expansion tank A. To do this:
• Open cap D to the first notch and release the pressure
• Open filler cap D fully
• Open the lower screw plug on the radiator E and drain the coolant
☞Fill up coolant as follows:
• Close the outlet on radiator E with the screw plug
• Fill up coolant up to about 30 mm below filler cap D of the expansion tank
➥Use brand-name antifreeze compounds with anticorrosion additives – see Fluids
and lubricants (overview) on page 3-4 and
– see chapter 2 “Coolant compound table” on page 2-14
• Close filler cap D fully
• Open the heating circuit fully (see Operator’s Manual)
• Start and warm up the engine until the thermostat opens
• Stop the engine
• Check the cooling system and the heating water circuit for leaks
➥If necessary, have leaks immediately repaired by qualified and trained staff
• Check the coolant level MAX in the expansion tank
• If necessary, fill in coolant and repeat the procedure until reaching the correct coolant
level
Fig. 15: Draining coolant
D
A
E
C
MIN
MAX
16. 3-22 00 0295 725 2 - RHB SCORPION
Maintenance and servicing work
Cleaning the radiator fins
Danger!
Warm engine
Danger of burns!
☞Wait at least 10 minutes after stopping the engine!
☞Wear protective goggles, gloves and clothing!
Caution!
Dirt on the radiator fins reduces the radiator’s heat dissipation capacity and
can cause damage to the engine and the hydraulic system!
☞Check and clean the outside of the radiator once a day. Refer to the
maintenance plans for the cleaning intervals
☞In dusty or dirty work conditions, clean more frequently than indicated in the
maintenance plan
☞Park the telehandler on level ground
☞Lower the telescopic boom fully
☞Apply the parking brake with the switch
☞Stop the engine and let it cool down
☞Switch off ignition and remove the ignition key
☞Open the engine cover
☞Clean the radiator fins by blowing compressed air from the engine side
Caution!
In order to ensure the radiator’s optimal cooling capacity, do not damage the
radiator fins as you clean them with a compressed-air gun!
Fig. 16: Cleaning the radiator
17. 00 0295 725 2 - RHB SCORPION 3-23
Maintenance and servicing work
3.10 Cleaning the radiator with the reversing fan (option)
The telehandler is fitted with a reversing fan. Pressing tip switch T reverses the fan’s
direction of rotation and cleans the radiator. The radiator can be cleaned at any time with
the reversing fan during machine operation and with the diesel engine running.
Caution!
Dirt on the radiator fins reduces the radiator’s heat dissipation capacity and
can cause damage to the engine and the hydraulic system!
☞Check and clean the radiator once a day.
☞Clean the radiator more frequently in dusty or dirty work conditions
☞Do not clean in closed premises
Tip switch T for the reversing fan is located on the instrument panel on the right
☞Press tip switch T briefly to position B
➥The fan reverses its direction of rotation,
➥the fan is in cleaning mode and the
➥dirt is removed from the radiator
➥This can be seen by the dust A blown out from the intake screen on the engine
cover
➥The fan automatically switches back to cooling mode after about 1 minute
Notice!
When working in especially dusty environment, clean the radiator repeatedly
and more frequently!
Arma_re_02_2.iso
Fig. 17: Tip switch for reversing fan
T
B
A
A
18. 3-24 00 0295 725 2 - RHB SCORPION
Maintenance and servicing work
3.11 Air filter maintenance
Checking air filter contamination
Clean the dust valve once a day
☞Proceed as follows:
• Stop the engine
• Apply the parking brake with the switch
• Switch off ignition and remove the ignition key
• Open the engine cover
• Squeeze the discharge slot of dust valve E and
• remove hardened dust in the discharge slot
• Clean the discharge slot if necessary
Weekly check: filter cartridge contamination
Indicator light 51 on the indicating instrument monitors the filter cartridge
☞Filter cartridge D must be replaced if:
• Indicator light 51 on the indicating instrument comes on
• At the latest after 500 service hours (however once every year)
• – see Replacing the filter cartridge at 500 s/h (service hours) on page 3-25
Caution!
Filter cartridges degrade prematurely when in service in acidic air for longer
periods of time. This risk is present for example in acid production facilities,
steel and aluminium mills, chemical plants and other nonferrous-metal plants
☞Replace filter cartridge D and safety cartridge F at the latest after 500 ser-
vice hours!
Checking the dust collector (option) once a day
☞Proceed as follows:
• Stop the engine
• Apply the parking brake with the switch
• Switch off ignition and remove the ignition key
• Remove cover 1 from the dust collector
• Remove and empty the dust container 2
• Insert the dust container and mount the cover
Caution!
Ensure that the dust in the container is no higher than 25 mm under the cover
otherwise the engine is damaged!
Fig. 18: Air filter – dust valve
A
51
34001b520_02.iso
D
F
Fig. 19: Air filter – dust valve
1
2
19. 00 0295 725 2 - RHB SCORPION 3-25
Maintenance and servicing work
Replacing the filter cartridge at 500 s/h (service hours)
Caution!
The filter cartridge will be damaged if it is washed or brushed out!
Bear in mind the following to avoid premature engine wear!
☞Do not clean the filter cartridge
☞Replace the filter cartridge when the indicator light comes on
☞Never reuse a damaged filter cartridge
☞Ensure cleanliness when replacing the filter cartridge!
☞Proceed as follows:
• Stop the engine
• Apply the parking brake with the switch
• Switch off ignition and remove the ignition key
• Open the engine cover
• Fold both locks G on lower housing section H to the outside
• Remove lower housing section H
• Carefully remove filter cartridge D with slightly turning movements
In addition, every 3rd time the filter is replaced:
• Carefully remove safety cartridge F with slightly turning movements
• Ensure that all contamination (dust) inside the upper and lower housing sections has
been removed
• Insert a new safety cartridge F into the upper housing section
• Insert new filter cartridge D into the upper housing section
• Position lower housing section H (ensure that it is properly seated)
• Close both locks G
307b0700.ai
307b0710.ai
Fig. 20: Removing the filter element
G
H
D
D
F
H