The document provides step-by-step instructions for disassembling and assembling the engine of a CLAAS CERES 316 326 336 346 2+4WD tractor. It lists 27 steps for disassembling the engine and 25 steps for reassembling it, describing how to remove and install components like the pistons, crankshaft, cylinder head, fuel pump and more. Special notes are provided about cleaning parts, applying lubricant and torque specifications for reassembly.
The document provides instructions for servicing components of an excavator engine, including disassembling and assembling the exhaust manifold, fuel transfer pump, governor, and other parts. The multi-step instructions describe removing and installing components like bolts, gaskets, valves, springs, and housings. Photos supplement the text instructions to aid with the servicing process.
Komatsu d31 px 21 bulldozer service repair manual sn 50501 and upudfjjsjekkdmm
This document provides removal and installation instructions for various components of a Komatsu excavator, including the fuel injection pump assembly, cylinder head assembly, and other engine parts. It lists over 40 steps for removing parts, identifies any special tools needed, and notes torque specifications and other details for reinstallation. Key components discussed include the fuel injection pump, cylinder head, turbocharger, exhaust manifold, nozzle holders, rocker arm assembly, and various hoses and wiring.
New holland l185 skid steer loader service repair manualfusjejfkskeme
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New holland e135 bsr hydraulic excavator service repair manualfusjejfkskeme
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New holland e80 msr hydraulic exavator service repair manualfusjejfkskeme
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New holland e80 bmsr hydraulic excavator service repair manualfusjejfkskeme
This document provides safety information and precautions for servicing a machine. It outlines 21 precautions, including reading all manuals before working on the machine, wearing protective equipment, lowering attachments to the ground, using proper lifting techniques, and ensuring all guards are in place before operating. The precautions are intended to help prevent injury from hazards like falling components, hot surfaces, high pressure fluids, and moving parts.
New holland e50.2 sr hydraulic excavator service repair manualfusjejfkskeme
This document provides safety precautions and guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and the environment. Specific safety tips include wearing protective equipment, blocking up machinery, relieving pressures, and using lifting equipment properly. Guidelines are given for disassembling and assembling hydraulic systems and components carefully.
New holland 9090 x o europe f4he9687 grape harvester service repair manualfusjejfkskeme
This document provides service information for changing the rear track width on a 9090X grape harvester from the standard width to a wider or narrower width. The procedure involves removing the rear wheels, repositioning fastening bearings on the wheel arms to one of two positions to widen or narrow the track, and reinstalling the wheels. Proper placement of spacer rings is noted to be important for correct reassembly.
The document provides instructions for servicing components of an excavator engine, including disassembling and assembling the exhaust manifold, fuel transfer pump, governor, and other parts. The multi-step instructions describe removing and installing components like bolts, gaskets, valves, springs, and housings. Photos supplement the text instructions to aid with the servicing process.
Komatsu d31 px 21 bulldozer service repair manual sn 50501 and upudfjjsjekkdmm
This document provides removal and installation instructions for various components of a Komatsu excavator, including the fuel injection pump assembly, cylinder head assembly, and other engine parts. It lists over 40 steps for removing parts, identifies any special tools needed, and notes torque specifications and other details for reinstallation. Key components discussed include the fuel injection pump, cylinder head, turbocharger, exhaust manifold, nozzle holders, rocker arm assembly, and various hoses and wiring.
New holland l185 skid steer loader service repair manualfusjejfkskeme
The document is a repair manual for New Holland construction equipment that provides technical information on distribution systems, power production, power train, travelling systems, body and structure, safety features, working arms, tools and couplers. It contains sections on primary and secondary hydraulic power systems, electrical power systems, lighting systems, engines, fuel systems, cooling systems, transmissions, axles, steering systems, wheels and tracks, user controls, environmental controls, and safety accessories. The manual provides technical specifications, descriptions of how systems function, diagnostic information for troubleshooting, and procedures for removing, installing, and adjusting components.
New holland e135 bsr hydraulic excavator service repair manualfusjejfkskeme
This document provides safety information and precautions for repairing and maintaining a machine. It lists 22 precautions, including reading all manuals thoroughly, wearing protective equipment, blocking the machine securely before working under it, relieving pressure from systems, and being aware of hot or heavy components. Proper procedures and tools are emphasized to avoid injury from various hazards during maintenance.
New holland e80 msr hydraulic exavator service repair manualfusjejfkskeme
This document provides safety precautions for working on and operating an E80MSR workshop machine. It outlines 21 safety precautions, including reading all manuals thoroughly before operating the machine, wearing protective equipment, lowering attachments to the ground before repairs, using lifting equipment properly, and taking caution with hot or high pressure parts. Failure to follow the safety precautions could result in injury or death. The document emphasizes understanding and following all safety instructions from the manufacturer.
New holland e80 bmsr hydraulic excavator service repair manualfusjejfkskeme
This document provides safety information and precautions for servicing a machine. It outlines 21 precautions, including reading all manuals before working on the machine, wearing protective equipment, lowering attachments to the ground, using proper lifting techniques, and ensuring all guards are in place before operating. The precautions are intended to help prevent injury from hazards like falling components, hot surfaces, high pressure fluids, and moving parts.
New holland e50.2 sr hydraulic excavator service repair manualfusjejfkskeme
This document provides safety precautions and guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and the environment. Specific safety tips include wearing protective equipment, blocking up machinery, relieving pressures, and using lifting equipment properly. Guidelines are given for disassembling and assembling hydraulic systems and components carefully.
New holland 9090 x o europe f4he9687 grape harvester service repair manualfusjejfkskeme
This document provides service information for changing the rear track width on a 9090X grape harvester from the standard width to a wider or narrower width. The procedure involves removing the rear wheels, repositioning fastening bearings on the wheel arms to one of two positions to widen or narrow the track, and reinstalling the wheels. Proper placement of spacer rings is noted to be important for correct reassembly.
Case ih rowtrac 500 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
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New holland vl5090 grape harvester service repair manualfusjejfkskeme
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- Main specifications for these models like engine details, hydraulic system capacities and harvesting equipment specs.
- Dimensional specifications for additional models VL5090, VL5080, VL5060, VM3080, VM3090 and VN2090.
- Details on changes in machine names and numbering systems over different model years.
- Contents listing of the repair manual sections covering various machine systems, components and accessories.
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Case ih rowtrac 470 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
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New holland l180 skid steer loader service repair manualfusjejfkskeme
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New holland l175 skid steer loader service repair manualfusjejfkskeme
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Case ih rowtrac 470 tier 4 b (final) tractor service repair manual (pin zff30...fusjejfkskeme
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New holland e70 bsr rops tier iii midi crawler excavator service repair manualfusjejfkskeme
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1. General safety precautions for repairs, including preparing the machine, personal protective equipment, and hydraulic system precautions.
2. An index of the service manual's contents organized into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, and optional attachments.
3. Notes on the manual's organization and intended use, as well as variations that may occur between document contents and actual machine systems.
New holland 9090 x h europe f4he9687 grape harvester service repair manualfusjejfkskeme
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Case ih rowtrac 420 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
This document is a service manual for Case IH Steiger tractors from model years 370 to 620 that meet Tier 4B emissions standards. It contains information on the engine, transmission, axles, brakes, and other components. The manual provides maintenance and repair instructions for technicians servicing these tractors. It is published by CNH Industrial and copyrighted in 2017.
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Case ih quadtrac 620 tier 4 b (final) tractor service repair manual pin jeez0...fusjejfkskeme
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Case ih quadtrac 620 tier 4 b (final) tractor service repair manual (pin zff3...fusjejfkskeme
This document is a service manual that provides maintenance and repair instructions for various Case IH tractor models including the QuadTrac, RowTrac, and Steiger lines. It contains detailed sections on the tractor engine, power coupling, transmission, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, electrical systems, and exterior components. The manual aims to guide qualified dealership personnel in properly servicing and repairing components to ensure safety and functionality.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Case ih rowtrac 500 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
This document is a service manual for Case IH Steiger tractors from model years 370 to 620 that meet Tier 4B emissions standards. It contains information on the engine, transmission, axles, brakes, and other components. The manual provides maintenance and repair instructions for technicians servicing these tractors. It is published by CNH Industrial and copyrighted in 2017.
New holland vl5090 grape harvester service repair manualfusjejfkskeme
This document contains service manual information for various grape harvester models, including specifications. It provides:
- Dimensions such as heights, widths, lengths and ground clearances for models ranging from VL6040 to VL6090 and VM4090.
- Main specifications for these models like engine details, hydraulic system capacities and harvesting equipment specs.
- Dimensional specifications for additional models VL5090, VL5080, VL5060, VM3080, VM3090 and VN2090.
- Details on changes in machine names and numbering systems over different model years.
- Contents listing of the repair manual sections covering various machine systems, components and accessories.
New holland sb64 grape harvester service repair manualfusjejfkskeme
This document provides a 3-page summary of the technical specifications and components of various grape harvester models (SB36, SB56, SB58, SB60, SB62, SB64). It describes the shaking header, nora collectors, conveying system, cleaning system, containers, self-propelled machine frame, tires, and other key parts. The summary focuses on the harvester's modular design which allows for easy disassembly, its hydraulic and electric controls, and specifications around harvesting heights, speeds, capacities and other technical details.
Case ih rowtrac 470 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
This document is a service manual for Case IH Steiger tractors from model years 370 to 620 that meet Tier 4B emissions standards. It contains information on engine, transmission, axles, brakes, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual provides part numbers, diagrams, and instructions for maintenance and repair of components.
New holland l180 skid steer loader service repair manualfusjejfkskeme
The document is a repair manual for New Holland construction equipment that provides technical information on distribution systems, power production, power train, travelling systems, body and structure, safety features, working arms, tools and couplers. It contains sections on primary and secondary hydraulic power systems, electrical power systems, lighting systems, engines, fuel systems, cooling systems, transmissions, axles, steering systems, wheels and tracks, user controls, environmental controls, and safety accessories. The manual provides technical specifications, descriptions of how systems function, diagnostic information for troubleshooting, and procedures for removing, installing, and adjusting components.
New holland l175 skid steer loader service repair manualfusjejfkskeme
This document is a service manual for repairing C175 and L175 skid steer loaders. It contains sections covering the engine, transmission, brakes, hydraulic system, frames, axles, climate control, electrical system, front loader attachment, and other parts. Safety precautions are provided throughout for the protection of technicians servicing the equipment.
Case ih rowtrac 470 tier 4 b (final) tractor service repair manual (pin zff30...fusjejfkskeme
This document is a service manual that provides maintenance and repair instructions for various Case IH tractor models including the QuadTrac, RowTrac, and Steiger lines. It contains detailed sections on the tractor engine, power coupling, transmission, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, electrical systems, and exterior components. The manual is intended to guide qualified service technicians in properly servicing and repairing components to ensure safe and reliable operation.
New holland e70 sr hydraulic exavator service repair manualfusjejfkskeme
This document provides safety precautions and instructions for working on and repairing construction machinery. It emphasizes that most accidents are preventable by following basic safety rules. It lists general safety information such as wearing protective equipment like glasses and shoes, using proper lifting techniques, and relieving pressure from systems before disconnecting lines. It stresses the importance of understanding safety messages in the manual and on the machine before performing any maintenance or repairs.
New holland e70 bsr rops tier iii midi crawler excavator service repair manualfusjejfkskeme
This document provides safety and technical information for servicing a ROPS Tier III Midi Crawler Excavator. It contains:
1. General safety precautions for repairs, including preparing the machine, personal protective equipment, and hydraulic system precautions.
2. An index of the service manual's contents organized into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, and optional attachments.
3. Notes on the manual's organization and intended use, as well as variations that may occur between document contents and actual machine systems.
New holland 9090 x h europe f4he9687 grape harvester service repair manualfusjejfkskeme
This document provides service information for changing the rear track width on a 9090X grape harvester from the standard width to a wider or narrower width. The procedure involves removing the rear wheels, repositioning fastening bearings on the wheel arms to one of two positions to widen or narrow the track, and reinstalling the wheels. Proper placement of spacer rings is noted to be important for correct reassembly.
Case ih rowtrac 420 tier 4 b (final) tractor service repair manual (pin zff30...fusjejfkskeme
This document is a service manual that provides maintenance and repair instructions for various Case IH tractor models including the QuadTrac, RowTrac, and Steiger lines. It contains detailed sections on the tractor engine, power coupling, transmission, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, electrical systems, and exterior components. The manual is intended to guide qualified service technicians in properly servicing and repairing components to ensure safe and reliable operation.
Case ih rowtrac 450 tier 4 tractor service repair manualfusjejfkskeme
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Case ih rowtrac 420 tier 4 b (final) tractor service repair manual pin jeez00...fusjejfkskeme
This document is a service manual for Case IH Steiger tractors from model years 370 to 620 that meet Tier 4B emissions standards. It contains information on the engine, transmission, axles, brakes, and other components. The manual provides maintenance and repair instructions for technicians servicing these tractors. It is published by CNH Industrial and copyrighted in 2017.
Case ih rowtrac 370 tier 4 b (final) tractor service repair manual (pin zff30...fusjejfkskeme
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Case ih mxm155 tractor service repair manualfusjejfkskeme
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Case ih mxm140 tractor service repair manualfusjejfkskeme
This document is the repair manual for MXM120, MXM130, MXM140, MXM155, MXM175, and MXM190 tractors. It contains sections covering the engine, clutch, transmission, drive lines, front and rear axles, brakes, hydraulic system, steering, auxiliary units, electrical system, and cab. The manual provides instructions for maintenance and repair work to be performed exclusively by trained technicians and warns of safety precautions for working on equipment.
Case ih quadtrac 620 tier 4 b (final) tractor service repair manual pin jeez0...fusjejfkskeme
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Case ih quadtrac 620 tier 4 b (final) tractor service repair manual (pin zff3...fusjejfkskeme
This document is a service manual that provides maintenance and repair instructions for various Case IH tractor models including the QuadTrac, RowTrac, and Steiger lines. It contains detailed sections on the tractor engine, power coupling, transmission, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, electrical systems, and exterior components. The manual aims to guide qualified dealership personnel in properly servicing and repairing components to ensure safety and functionality.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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2. Engine disassembling & assembling
Engine disassembling
Step 1
Remove the pipe (1) from the thermostatic valve
sat, loosen the alternator retaining bolts and
remove the fan drive belt (2).
Step 2
Remove the retaining bolts, fan (1) spacer and
drive pulley (2), detach the return pipe (3) from
the coolant pump.
Step 3
Remove the retaining bolts and detach the
coolant pump (1).
Step 4
Remove the retaining bolts and detach the
coolant pump support (1).
A1.48 MR306-10.2004-EN
3. Engine disassembling & assembling
Engine disassembling
Step 5
Unscrew the unions (2 and 3) on the injection
pump and fuel pump, remove the retaining bolts
and extract the fuel pump, complete with support
lines.
Step 6
Remove the retaining bolts and disconnect the
complete thermostatic valve unit (1).
Step 7
Remove the retaining bolts and remove the
alternator (1), complete with support (2).
Step 8
Unscrew the retaining bolts and disconnect the
exhaust manifold (1).
Step 9
Remove the engine oil filter (2).
MR306-10.2004-EN A1.49
4. Engine disassembling & assembling
Engine disassembling
Step 10
Disconnect the injection pump and injection line
(2).
Step 11
Remove the retaining bolts and remove the inlet
manifold (1).
Step 12
Make sure that there is references marks (2) for
injection pump timing operations and remove the
pump retaining bolts (1).
Step 13
Remove the access cover (1) of the injection
pump drive gearbox.
A1.50 MR306-10.2004-EN
5. Engine disassembling & assembling
Engine disassembling
Step 14
Unscrew the nut securing the injection pump to
the drive gear (1).
Step 15
Extract the injection pump drive gear-using tool
1035170097 (2) and recover the injection pump
and the woodruff key.
Step 16
Unscrew the retaining nuts (1) and recover the
fuel pump support (2).
Step 17
Disconnect the hydraulic delivery & suction pipe
(1 & 2 respectively) by loosening their Allen key
bolts and disconnect the hydraulic filters.
Step 18
Remove the retaining bolts and detach the starter
motor (1).
1
1
2
MR306-10.2004-EN A1.51
6. Engine disassembling & assembling
Engine disassembling
Step 19
Remove the injector mounting nuts, the
underlying spherical washers, then the supports
and the injectors themselves.
Step 20
20.Remove the rocker cover bolts (1), washers
and seals, and then the rocker cover (2) and its
gasket.
Step 21
Remove the rocker shaft retaining bolts (2), and
then remove the entire rocker shaft assembly (1).
Step 22
Remove the valve collets (1) and extract the
pushrods (2).
Step 23
Unscrew the cylinder head bolts (1) and remove
the head using a hoist and lifting hook.
Step 24
Remove the cylinder head gasket.
A1.52 MR306-10.2004-EN
7. Engine disassembling & assembling
Engine disassembling
Step 25
Turn the engine upside down on the rotary stand,
remove the sump pan bolts, the sump pan (1)
and its gasket (2).
Step 26
Unscrew the retaining bolts and remove the oil
pick-up pipe (1) complete with the strain filter and
seal.
Step 27
Unscrew the retaining bolts (2) and detach the
counter weight housing (3) by moving it outward,
remove the sleeve coupling (4) and the housing
(3).
Step 28
Unscrew the sump pan retaining bolts (4) and
remove the sump pan using a hoist, lifting hook
and lifting chain with eyeholes.
Step 29
Remove the half-gaskets (1) and (3) between the
crankcase and sump pan and the gasket (2)
between the timing gear carrier and sump pan.
Step 30
Remove the gasket (1) between the flywheel
carrier and sump pan.
NOTE: When relocating gaskets (1), in this figure
and (2), in previous figure, apply RHODORSIL
CAF 1 silicone sealing compound to the mating
surfaces.
MR306-10.2004-EN A1.53
8. Engine disassembling & assembling
Engine disassembling
Step 31
Remove the rotating counterweight oil seal O-ring
(1) installed on the crankcase-mating surface.
Step 32
Unscrew retaining bolts (1) and remove the
complete oil pump.
NOTE: For model 8045.25.785 refer to point 54.
Step 33
Unscrew the retaining bolts (2) and remove the
crankshaft pulley (1).
Step 34
Straighten the lock tab, hold the crankshaft
against rotation and unscrew nut.
A1.54 MR306-10.2004-EN
9. Engine disassembling & assembling
Engine disassembling
Step 35
Pull the pulley hub off the crankshaft using (1)
and recover the woodruff key.
Step 36
Unscrew the retaining bolt (1) and remove the
timing cover and its gasket.
Step 37
Unscrew the retaining bolts and remove the lift
pump gear carrier (1).
Step 38
Remove the spring ring (1) and remove the thrust
washer and the intermediate gear (2).
NOTE: When refitting the intermediate gear see
engine timing instructions.
MR306-10.2004-EN A1.55
10. Engine disassembling & assembling
Engine disassembling
Step 39
Unscrew the retaining bolts (1) and remove the
intermediate gear journal.
Step 40
Unscrew the retaining bolts (2) and withdraw the
camshaft (3) complete with the crankshaft gear
(1) and the end plate (4).
Step 41
Remove the spring ring (1) and the thrust
washer, and withdraw the gear with fuel supply
pump camshaft (2) from the opposite side.
NOTE: This gear transmits drive to the injection
pump. On re-assembly see timing instructions.
Step 42
Unscrew the retaining bolts (1) and remove the
timing gear case.
A1.56 MR306-10.2004-EN
11. Engine disassembling & assembling
Engine disassembling
Step 43
Remove the O-ring seal (1) installed in the lift
pump drive shaft lubrication line.
Step 44
Remove the crankcase - timing gear case gasket.
Step 45
Rotate the engine on the stand. Unscrew the big-
end cap bolts (2) and recover the big-end caps
with their shell bearings.
Step 46
Slide the pistons (1), complete with rings,
gudgeon pins and connecting rods, out of the
cylinder linings.
Step 47
Rotate the engine on the stand through 90 o
back
to the horizontal position. Unscrew the flywheel
bolts and remove the flywheel with the aid of a
hoist and hook.
Step 48
Unscrew the retaining bolts and remove the rear
oil seal carrier (1) complete with gasket
MR306-10.2004-EN A1.57
12. Engine disassembling & assembling
Engine disassembling
Step 49
Unscrew the main bearing cap bolts (1), and
remove the main bearing caps with relative
bearing shells, and recover the thrust washer
located on the penultimate main bearing, as
shown in the figure.
Step 50
Lift the crankshaft clear of the crankcase using a
hoist and nylon sling. Recover the bearing shells,
thrust washers and tappets.
Step 51
Turn the engine on the stand through 180 o
;
attach the lifting chain with eyeholes to the
crankcase, as shown in the figure.
Step 52
Lift the engine clear of the stand.
Step 53
Unscrew the retaining bolts and remove the rear
crankcase housing (1) and its gasket.
NOTE: Oil pump model 8045.25.785
Step 54
Remove the fixing screws (4), and take off the
washers (3) and the engine lubrication oil pump
(2) complete with pressure relief valve (1).
Step 55
Remove the lubricating oil pipe (3). as shown in
the next figure.
Step 56
Remove spring ring (18)
Step 57
Remove spring ring (25) and cover (23) with
relative O- ring seal (24).
Step 58
Withdraw gear (22) from sump.
A1.58 MR306-10.2004-EN
13. Engine disassembling & assembling
Engine disassembling
Step 59
Remove spring ring (2), gear (26) and the thrust
washers (1).
Step 60
Inspect the shaft (27). If signs of scoring or wear
are evident, the shaft must be replaced.
Step 61
Withdraw the spring pins (4) and dismantle the
counter weight shaft using a suitable drift.
Step 62
Remove the counterweight drive gear (13) by
removing the spring ring (9) and the carrier
retaining bolts (6).
Step 63
Remove spring ring (4) and intermediate gear (3).
1. Thrust washers.
2. Spring ring.
3. Lubricating oil pipe for bushing (28).
4. Shaft retaining spring pin (5).
5. Counterweight rotation shaft.
6. Counterweight.
7. Carrier for counterweight drives gear (13).
8. Thrust washer.
9. Circlip.
10. Counterweight intermediate gear.
11. Bolts securing counterweight housing to
sump.
12. Counterweight housing.
13. Counterweight drives gear.
14. Screen filter.
15. Screen filter retaining bolt
16. Bushing.
17. Rigid coupling sleeve.
18. Spring ring.
19. Thrust washer.
20. Carrier for gear (22).
21. Thrust washer.
22. Counterweight drives gear.
23. Cover.
24. O-ring seal.
25. Spring ring.
26. Intermediate gear.
27. Shaft for gear (26).
28. Bushing.
MR306-10.2004-EN A1.59
14. Engine disassembling & assembling
Engine assembling
General notes and information
- After dismantling the engine, clean all parts carefully.
- To reassemble the engine, carry out the dismantling operations in reverse order mentioned
above.
- Tight the nut/bolt on specified torque.
In addition, make sure to:
- Replace all seals and gaskets at each complete or partial engine rebuild.
- Lubricate all rotating parts and oil seals with engine oil prior to installation.
- Lubricate the oil filter mounting seal prior to filling the filter.
Mounting the balancing device with counter-rotating weight
Disassembling operation 58 to 66
Step 1
Assemble counterweight parts in the housing (2),
carrying out dismantling operations 64 to 66 in
reverse order. Align the positioning marks on the
gear (4) and counterweights (1) (indicated by the
arrows in fig.)
Step 2
The intermediate gear (3) must be installed with
the longer side of its hub towards the casing side.
Step 3
The holes for the lock pins (1) in the
counterweight shafts (2) must be aligned with the
corresponding holes in the casing.
Step 4
Install the counterweight assembly on the sump,
carrying out the operations 58 to 62 in reverse
order.
A1.60 MR306-10.2004-EN
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16. Engine disassembling & assembling
Engine assembling
Mounting the tappets and drive shaft with main bearing caps, bearing and thrust rings:
Checking axial play of drive shaft
Disassembling operation 52 to 53
Step 5
Install the tappets in their crankcase bores.
Step 6
Lubricate the main bearing seal with engine oil
and install the half shell bearings (3).
Step 7
Stick the semi circular thrust washers (1) to both
sides of the penultimate main bearing with
grease (2).
Step 8
Lubricate the upper surfaces of the main bearing
shell with engine oil and lower the crankshaft (1)
into position, taking care not to dislodge the semi-
circular thrust washers installed previously.
Step 9
Lubricate the crankshaft journals with engine oil
and fit the main bearing caps (3) with the half
shells (4), fitting the top semicircular thrust
washers (2) to the penultimate bearing cap.
Step 10
Rotate the crankshaft (1) a few times to allow the
parts to settle into position.
Step 11
Insert the main bearing cap bolts and screw in
until the head of the bolt is up against the cap.
MR306-10.2004-EN A1.61
17. Engine disassembling & assembling
Engine assembling
Mounting the tappets and drive shaft with main bearing caps, bearing and thrust rings:
Checking axial play of drive shaft
Step 12
Tighten all cap bolts (1) to a torque of 80Nm.
Step 13
Tighten each cap bolt (1) through a further 90°
using the tool 1035170088 (2).
Step 14
Check that the crankshaft end float does not
exceed the value specified.
A1.62 MR306-10.2004-EN
18. Engine disassembling & assembling
Engine assembling
Mounting the rear cover with seal and engine flywheel
Disassembling operation 51
Step 15
Fill the rear oil seal carrier (3) with outer seal.
Tighten the retaining bolt (2) to the specified
torque. Using a feeler gauge (1), check that the
crankshaft flange is coaxial with the carrier.
Step 16
Fit the inner rear oil seal using installer
1035170090 (1) and handgrip.
Step 17
Fit the flywheel and tighten the retaining bolts (1)
to a torque of 40Nm.
Step 18
Using tool 1035170088 (1), tighten each flywheel
bolt (2) through a further 60o
.
MR306-10.2004-EN A1.63
19. Engine disassembling & assembling
Engine assembling
Mounting the pistons complete with rings, pins, connecting rods, big end bearings:
Checking protrusion in relation to cylinder block face
Disassembling operation 48 to 49
Step 19
Lubricate pistons, rings and cylinder liners with
engine oil prior to fitting.
Step 20
Using the piston ring pliers (As shown in fig.) fit
the piston rings. Make sure that the piston ring
gaps are offset at 180°..
Step 21
Fit piston ring clamp to compress the rings,
making sure that the piston ring gaps remain in
the position specified in the previous point.
Step 22
Insert the piston / connecting rod into the cylinder
liner, checking that the connecting rod number
corresponds with the cylinder number and that
the number stamped on the connecting rod is
facing away from the camshaft.
Step 23
Fit the big-end caps (1), complete with shells, to
the crank pins and tighten the cap bolts (2) to a
torque of 40Nm.
Step 24
Using tool 292248 (1), tighten each big-end cap
bolt (2) through a further 60°.
Step 25
Rotate the engine on the stand through 180° and
clean the upper face of the cylinder block.
Bring the pistons (2), up to TDC and, using a dial
gauge with a magnetic base (1), check that the
piston protrusion from the cylinder block face is
within the tolerance limits.
A1.64 MR306-10.2004-EN