1. This document provides instructions for removing the complete engine from tractors of the AXION 800 A61 model between serial numbers A6100100 and up. 2. It details removing various components to access and detach the engine such as the bonnet, tanks, exhaust system, starter motor, hoses, wires, and protective panels. 3. Special tools are required to lift and support the engine during removal, including brackets, a rotating flywheel tool, and slings or chains to safely handle the 920kg engine unit.

1. AXION 870-850-830-810
CMATIC
Repair manual
Original repair manual
1/1Couverture RHB AXION 870-810 CMATIC (A61)
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2. Validity of this repair manual
This repair manual applies to the following tractor:
Description Type
Tractor serial number
From to
AXION 800 A61 A6100100 —
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3. Complete engine
Technical specifications
Number Value Note – Description
1 920 kg Complete engine
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
► Use certified slings or chains in perfect working order.
► Use a certified hoist in perfect working order.
► Use a certified jack or stand which can support the load.
► Use the jack or stand on a flat, horizontal, sufficiently firm surface.
► Place the jack or stand in a suitable location.
NOTICE
Lubricants and fuels end up in the environment.
Environmental pollution
► Collect and store lubricants and fuels in suitable containers and dispose of them properly.
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4. Special tool
Special tool – Reference no.
Carriage to be uncoupled
No. 00 1148 105 0
Special tool – Reference no.
Extension
No. 00 1148 106 0
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5. Special tool – Reference no.
1
Engine lifting brackets kit
No. 00 1152 870 0
Component parts of the NEF 6 kit
2
Bracket at the front of the engine
No. 1149 878 1/1
3
Bracket at the right-hand side of the engine
No. 1149 878 1/2D
4
Bracket at the left-hand side of the engine
No. 1149 878 1/2G
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6. Special tool – Reference no.
Flywheel rotating tool
No. 00 1150 142 0
Removal
► Drain the engine.
► Drain the air conditioning circuit.
► Drain the pneumatic brake circuit (optional).
► Drain the cooling circuit.
► Remove the engine bonnet.
Engine bonnet
.
► Remove the left-hand tank.
Main tankFunction:01 Engine
.
► Remove the exhaust gas post-treatment system. .
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7. ► Remove bolts (1) and (2) and (6).
► Remove the protective panel (3).
► Disconnect the electric starting motor wiring harnesses (4).
► Remove the electric starting motor (5).
► Remove the bolts (1).
► Move aside the protective panel (2).
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8. ► Remove the clamp (1).
► Remove the bolt (2) from the mounting clamp.
► Remove the coolant hose (3).
► Remove the mounting clamps (1), (2) and (3).
► Mark and remove the rigid pipe connectors.
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9. ► Remove the clamps (1).
► Loosen the flexible pipe connector (2).
► Undo connectors (1) and (2).
► Remove the clamp (3).
► Remove the clamps (4), (5), (6) and remove the hoses (7), (8) and (9).
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10. ► Remove the clamp (1).
► Remove the connector (2) and the bolt (3).
► Remove the air conditioning pipes (4) and (5).
Seal the openings of the air conditioning compressor. Attach the pipes to the cabin.
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11. ► Mark and disconnect the electrical wiring harness (1) of the engine.
► Mark and disconnect the electrical wiring harness (2) of the front linkage.
► Mark and disconnect the electrical wiring harness (3) of the front axle.
► Remove the bolts (1).
► Remove the tank mounting panel (2).
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12. ► Decompress the front axle suspension circuit by acting on the suspended front axle hydraulic block (1).
Decompressing the CARRARO front axle suspension hydraulic circuit
► Remove the clamps (2).
► Undo the flexible pipe connector (1).
► Remove the clamps (2).
► Undo the pipe connectors (1).
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13. ► Uncouple the pipes (2), (3) and (4).
► Remove the bolts (1) from the front axle hydraulic block support.
► Remove the suspended front axle hydraulic block.
► Remove the clamps (1), (2), (3) and (4).
► Uncouple the hydraulic connectors.
► Uncouple the air connectors (5) and (6) (optional).
► Remove the bolts (7) and (8) from the air regulator support (optional).
► Remove the air regulator (9) (optional).
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14. ► Remove the clamps (1).
► Mark and uncouple the hydraulic connectors (2).
► Remove the pipes (3).
► Remove the nuts (1) and (2) from the transmission shaft protective panel.
► Remove the transmission shaft protective panel (3).
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15. ► Remove the bolts (1) and (2) from the transmission shaft.
► Remove the transmission shaft (3).
► Remove the bolts (1) and (2).
► Remove the clamps (3), (4), (5) and (9).
► Uncouple the pipes (6), (7) and (8).
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16. ► Disconnect the connector (10).
► Remove the hose (6).
► Remove the clamps (4) and (5).
► Remove the hose (3).
► Remove the bolts (2).
► Remove the expansion bottle assembly and its support (1).
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17. ► Remove the clamp (4).
► Remove the clamps (3).
► Remove the hoses (1) and (2).
► Remove the connectors (1) and (2).
► Remove the bolt (3) from the support bracket.
► Remove the pipes (4) and (5).
► Remove the bolt (1).
► Remove the wiring harness (2) of the "Visctronic" "C080" fan.
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19. ► Remove the bolts and nuts (2).
► Remove the turbocharger protective panel (1).
► Remove the bolts (1).
► Remove the nuts (2).
► Remove the subframe (1) with a suitable lifting tool.
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20. The support weighs 36 kg.
► Remove the nuts (1).
► Remove the apron (2).
► Remove the coolant pipe (1) located at the rear of the cylinder head.
► Undo the nut (1) of the visco coupler.
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