This repair manual provides instructions for repairing ARION 650-620 and ARION 550-520 tractors manufactured between the specified serial numbers. It details the procedures for removing and installing engine components like the timing cover, front panel, camshaft, and oil pressure controller. Precise tightening torques and the correct order for tightening fasteners are specified. Special tools are required to remove the oil pressure controller.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...udfjjsjekkekm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 320 c excavator (prefix bea) service repair manual (bea00001 ...jjdjfkkskemme
This document provides instructions for removing a bucket cylinder from an excavator. It begins by noting the importance of relieving pressure from hydraulic systems before disassembly to prevent injury. The steps include releasing hydraulic pressure, attaching lifting devices, removing retaining bolts and pins, and disconnecting hoses. Identification marks should be made on all lines and components. Cleanliness is important during disassembly and reassembly to prevent contamination of hydraulic systems.
Asv posi track pt-80 track loader parts catalogue manualfujskekfmsme
This document is a parts manual for a PT-80 Rubber Track Loader. It lists 26 sections that cover different assemblies and components of the loader, including the cab assembly, cab interior assembly, hydraulic cylinders, wire harnesses, and o-rings. It provides part numbers for replacement parts for each assembly and component. Serial number ranges are provided to indicate which part numbers apply to different machine models.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fusefjjskekemm
This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...ufjjskekmmd
This repair manual provides instructions for removing and installing the timing cover on ARION 650-620 and ARION 550-530 tractors. The timing cover must be removed to access the engine internals. Instructions are provided for removing components like the fan, water pump, and crankshaft torsional absorber. The front panel and timing cover are then removed, allowing access to the camshaft, injection pump, and other components. Reinstallation follows the reverse process, with specifics on cleaning, applying sealant, and tightening components. Special tools are required to remove the oil pressure controller.
Claas arion 650 620 cmatic (type a37) tractor service repair manual serial no...ufjjskekmmd
This repair manual provides instructions for removing and installing the timing cover on ARION 650-620 and ARION 550-530 tractors. The timing cover must be removed to access the engine internals. Proper torque specifications and tightening sequences are listed for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller on 4-cylinder engines.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...udfjjsjekkekm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 320 c excavator (prefix bea) service repair manual (bea00001 ...jjdjfkkskemme
This document provides instructions for removing a bucket cylinder from an excavator. It begins by noting the importance of relieving pressure from hydraulic systems before disassembly to prevent injury. The steps include releasing hydraulic pressure, attaching lifting devices, removing retaining bolts and pins, and disconnecting hoses. Identification marks should be made on all lines and components. Cleanliness is important during disassembly and reassembly to prevent contamination of hydraulic systems.
Asv posi track pt-80 track loader parts catalogue manualfujskekfmsme
This document is a parts manual for a PT-80 Rubber Track Loader. It lists 26 sections that cover different assemblies and components of the loader, including the cab assembly, cab interior assembly, hydraulic cylinders, wire harnesses, and o-rings. It provides part numbers for replacement parts for each assembly and component. Serial number ranges are provided to indicate which part numbers apply to different machine models.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
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This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...ufjjskekmmd
This repair manual provides instructions for removing and installing the timing cover on ARION 650-620 and ARION 550-530 tractors. The timing cover must be removed to access the engine internals. Instructions are provided for removing components like the fan, water pump, and crankshaft torsional absorber. The front panel and timing cover are then removed, allowing access to the camshaft, injection pump, and other components. Reinstallation follows the reverse process, with specifics on cleaning, applying sealant, and tightening components. Special tools are required to remove the oil pressure controller.
Claas arion 650 620 cmatic (type a37) tractor service repair manual serial no...ufjjskekmmd
This repair manual provides instructions for removing and installing the timing cover on ARION 650-620 and ARION 550-530 tractors. The timing cover must be removed to access the engine internals. Proper torque specifications and tightening sequences are listed for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller on 4-cylinder engines.
Claas arion 650 620 cmatic (type a37) tractor service repair manual serial no...udfjjsjekkekm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...fusjekfksmem
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Bolts and nuts are tightened in a specified order and torque. The front panel is secured with bolts and studs after applying sealant. The oil pressure controller is removed using a special tool by inserting an extractor into slots in the valve.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...fujsjezaqwfkskemm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
Claas arion 650 620 cmatic (type a37) tractor service repair manual serial no...fusjekfksmem
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
Claas arion 650 620 cmatic (type a37) tractor service repair manual serial no...fujsjezaqwfkskemm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques and orders are specified for reinstalling components like the front panel, bolts, and oil pressure controller. Special tools are required to remove the oil pressure controller.
Claas arion 550 530 cmatic (type a35) tractor service repair manual serial no...udfjjsjekkekm
This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover removal process is described, along with fitting a new seal and installing the cover. Tightening torques are provided. Instructions are also given for removing and installing the oil pressure controller.
Claas arion 550 510 hexashift (a74) tractor service repair manual serial no. ...fusjekfksmem
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components, warnings for lifting heavy parts, and step-by-step instructions for removal and installation. Removal requires draining fluids, disconnecting hoses and electrical connections, and using lifting equipment to handle heavy components. Installation requires cleaning surfaces, applying sealant, and tightening bolts to the specified torques.
Claas arion 650 610 st4 hexa (type a76) tractor service repair manual serial ...udfjjsjekkekm
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components and tightening torques for bolts. The document describes removing and installing the engine flywheel housing and sump, which requires disconnecting hoses, draining fluids, and using lifting equipment due to the heavy weight of components. Safety warnings are provided to take precautions when lifting heavy parts.
Claas arion 550 510 hexashift (a74) tractor service repair manual serial no. ...dufjsfjkskekem
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components and tightening torques for bolts. The document describes removing and installing the engine flywheel housing and sump, which requires draining fluids, removing surrounding parts, and using lifting equipment due to the heavy weight of parts. Safety warnings are provided to take precautions when lifting heavy components.
Claas arion 650 610 st4 hexa (type a76) tractor service repair manual serial ...udfjjsjekkekm
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components and tightening torques for bolts. The document describes removing and installing the engine flywheel housing and sump, which requires draining fluids, removing surrounding parts, and using lifting equipment due to the heavy weight of parts. Safety warnings are provided to take precautions when lifting heavy components.
Claas arion 550 510 hexashift (a74) tractor service repair manual serial no. ...fujsjezaqwfkskemm
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components and tightening torques for bolts. The document describes removing and installing the engine flywheel housing and sump, which requires draining fluids, removing surrounding parts, and using lifting equipment due to the heavy weight of parts. Safety warnings are provided to take precautions when lifting heavy components.
Claas arion 650 610 st4 hexa (type a76) tractor service repair manual serial ...fusjekfksmem
This repair manual provides instructions for removing and installing the engine flywheel housing and sump on ARION 600 and 500 tractors. Key steps include draining fluids, disconnecting components, positioning lifting equipment, and removing bolts in a specified order while following safety warnings. The engine flywheel housing weighs 70kg and the sump weighs 57-60kg depending on the engine configuration.
Claas arion 650 610 st4 hexa (type a76) tractor service repair manual serial ...fujsjezaqwfkskemm
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components and tightening torques for bolts. The document describes removing and installing the engine flywheel housing and sump, which requires draining fluids, removing surrounding parts, and using lifting equipment due to the heavy weight of parts. Safety warnings are provided to take precautions when lifting heavy components.
Claas arion 550 510 hexashift (a74) tractor service repair manual serial no. ...udfjjsjekkekm
This repair manual provides instructions for repairing the engine flywheel housing and sump of ARION tractors. It gives specifications for components, warnings for lifting heavy parts, and step-by-step instructions for removal and installation. Removal requires draining fluids, disconnecting hoses and electrical connections, and using lifting equipment to handle heavy components. Installation requires cleaning surfaces, applying sealant, and tightening bolts to the specified torques.
Claas arion 550 510 hexashift (a74) tractor service repair manual serial no. ...ufjjskekmmd
This repair manual provides instructions for removing and installing the engine flywheel housing and sump on ARION 600 and 500 tractors. Key points include:
- The engine flywheel housing weighs 70kg and must be lifted carefully using certified equipment.
- Replace the camshaft O-ring each time it is removed and apply clean engine oil.
- The sump weighs 57kg for a 4-cylinder engine and 60kg for a 6-cylinder engine.
- Lifting and support equipment must be certified and able to support the heavy components.
Claas arion 650 610 st4 hexa (type a76) tractor service repair manual serial ...ufjjskekmmd
This repair manual provides instructions for removing and installing the engine flywheel housing and sump on ARION 600 and 500 tractors. Key points include:
- The engine flywheel housing weighs 70kg and must be lifted carefully using certified equipment.
- Replace the camshaft O-ring each time it is removed and apply clean engine oil.
- The sump weighs 57kg for a 4-cylinder engine and 60kg for a 6-cylinder engine.
- Lifting and support equipment must be certified and able to support the heavy components.
This repair manual provides instructions for removing and installing the timing cover on AXION 800 tractors. Key steps include draining fluids, removing engine components to access the cover, cleaning and applying sealant to the mating surfaces, installing the new cover and related components, and tightening fasteners to the specified torques. Safety warnings are provided regarding lifting heavy parts and handling hazardous materials.
This repair manual provides instructions for removing and installing the timing cover on AXION 800 tractors. Key steps include draining fluids, removing engine components to access the cover, cleaning and applying sealant to the mating surfaces, installing the new cover and related components, and tightening fasteners to the specified torques. Safety warnings are provided regarding lifting heavy parts and handling hazardous materials.
This repair manual provides instructions for removing and installing the timing cover on AXION 800 tractors. Key steps include draining fluids, removing engine components to access the cover, cleaning and applying sealant to the mating surfaces, installing the new cover and related components, and tightening fasteners to the specified torques. Safety warnings are provided regarding lifting heavy parts and handling hazardous materials.
This repair manual provides instructions for removing and installing the timing cover on AXION 800 tractors. Key steps include draining fluids, removing engine components to access the cover, cleaning and applying sealant to the mating surfaces, installing the new cover and related components, and tightening fasteners to the specified torques. Safety warnings are provided regarding lifting heavy parts and handling hazardous materials.
Komatsu PC220LC-7L Excavator Service Repair Manual SN:A86001 and upudfjjsjefkkekmm
This shop manual provides instructions for servicing the PC200LC-7L and PC220LC-7L hydraulic excavators. It details removal and installation procedures for components like the radiator, hydraulic oil cooler, and engine/hydraulic pumps. Safety precautions are outlined and technicians are advised to follow the manual closely to properly service the excavators and avoid injury.
This is the Highly Detailed factory service repair manual for theCLAAS C490 CUTTER BAR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CLAAS C490 CUTTER BAR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
CCN Explanations
Safety Precautions
Gearbox / Clutch / Universal Drive Shaft
Drives
Hydraulic System
Crop Feeding
Feeder Unit
Mower Unit
Ground Guidance
Various Components / Machine Body
CCN (CLAAS Component Number)
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCLAAS C490 CUTTER BAR Service Repair Workshop Manual.
Thanks for visiting!
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This repair manual provides instructions for servicing the engine on ARION 600 and 500 tractors. It details removing and installing the timing cover, which involves removing components like the sump, fan, water pump, and torsional absorber. The timing cover sealing surfaces must be clean before applying sealant. Tightening torques are specified for reinstalling components like bolts, nuts, and the oil pressure controller. Special tools are required to remove the oil pressure controller.
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This is the Highly Detailed factory service repair manual for theCLAAS C490 CUTTER BAR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CLAAS C490 CUTTER BAR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
CCN Explanations
Safety Precautions
Gearbox / Clutch / Universal Drive Shaft
Drives
Hydraulic System
Crop Feeding
Feeder Unit
Mower Unit
Ground Guidance
Various Components / Machine Body
CCN (CLAAS Component Number)
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCLAAS C490 CUTTER BAR Service Repair Workshop Manual.
Thanks for visiting!
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This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 027 hydraulic excavator service repair manualudfjjsjefkkekmm
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Validity of this repair manual
This repair manual applies to the following tractors:
Description Type
Tractor serial number
from to
ARION 600 A36 A3600050 —
ARION 500 A34 A3400050 —
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3. Complete engine
Number Value CCN Note – Description
1 860 kg — Complete 6-cylinder engine
1 700 kg — Complete 4-cylinder engine
For unspecified tightening torques, refer to the section entitled "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
– Use lifting equipment that will support the load.
– Use reliable lifting equipment.
– Placer the lifting equipment on the appropriate locations.
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4. Coupling the engine to the chassis
Number Value CCN Note – Description
1 130 N.m + 40° — H, M16 x 2.00 CL 10.9 nut
2
50 ± 5 N.m
—
M16 x 2.00 L 80 CL 10.9 stud
Coat the studs with Loctite (638).
3 —
M14 x 1.50 L 82 CL 10.9 stud
Coat the studs with Loctite (638).
4 195 ± 20 N.m — H, M14 x 1.50 CL 10.9 nut
5 240 N.m — H, M14 x 1.50 L 80/34 CL 12.9 screw
6
Without play
+ 0.1 mm
— Shim
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
Preparation for work
Consumables to be used
- Sealing and glue product:
Loctite (638) – 60 0136 585 0.
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5. Timing cover
6 cylinders
Number Value Note – Description
1 —
Diagram for applying the flexible seal to the cylinder block.
Use Loctite (515).
2 8 kg Weight of front panel.
3 25 N.m Torx® milled head bolts.
Observe the tightening
order as illustrated.
4
35 N.m
M10 x 84 studs.
5 M10 x 68 studs.
6 Torx® bolt.
7 —
Timing cover seal.
The surfaces that will come into contact with the seal must be clean
and dry before fitting.
8 4 kg Weight of the timing cover
9
35 N.m
M10 nuts
Observe the tightening
order as illustrated.
10 M8 x 60 bolt
11 M8 x 50 bolt
12 M8 x 40 bolt
13 60 N.m
Access plug to the high-pressure pump pinion.
Use a new O-ring.
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6. Number Value Note – Description
14
97 N.m Oil pressure controller.
120 mm Length of the controller spring.
42.5 mm Length of the controller spring at a tension between 60 and 75 N.
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
4 cylinders
Number Value Note – Description
1 —
Diagram for applying the flexible seal to the cylinder block.
Use Loctite (515).
2 8 kg Weight of front panel.
3 25 N.m Torx® milled head bolts.
Observe the tightening
order as illustrated.
4
35 N.m
M10 x 84 studs.
5 M10 x 68 studs.
6 Bolts (to be tightened when refitting the timing cover) .
7 —
Timing cover seal.
The surfaces that will come into contact with the seal must be clean
and dry before fitting.
8 4 kg Weight of the timing cover
9
35 N.m
M10 nuts
Observe the tightening
order as illustrated.
10 M8 x 50 bolt
11 M8 x 60 bolt
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7. Number Value Note – Description
12 60 N.m Access plug to the high-pressure pump pinion.
Use a new O-ring.
13 — Oil pressure controller.
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
CAUTION
Contact with very hot liquids or machine parts.
Risk of burns
► Wear suitable protective clothing.
► Allow liquids or machine parts to cool.
► Follow the instructions in the operator's manual.
Environment!
Lubricants and fuel are harmful to the environment.
Pollution
► Collect lubricants and fuel in appropriate containers; store and dispose of them in accordance with the
regulations in force.
WARNING
Lifting heavy components.
Risk of death or serious injury.
– Use lifting equipment that will support the load.
– Use reliable lifting equipment.
– Placer the lifting equipment on the appropriate locations.
Preparation for work
Consumables to be used:
- Sealing and glue product:
Loctite (515) – 60 0571 950 5.
Special tool
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8. Special tool
Tool for fitting and removing the oil pressure controller.
No. 60 0500 557 3
Special tool
Slide hammer
No. 77 0138 805 8
Removing the timing cover
► Drain the engine oil.
► Remove the sump.
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9. Sump
► Remove the fan and its support.
Ventilation and beltsFunction:01 Engine
► Remove the fan belt tensioner (1) and the roller (2).
Ventilation and beltsFunction:01 Engine
► Remove the water pump (3).
Water pump
► Remove the crankshaft torsional absorber (4).
Crankshaft torsional absorber
► Remove the front bearing seal.
Crankshaft bearing seals
On a 6-cylinder engine, remove the oil pressure controller (5).
Timing cover
► Remove the bolts (1) securing the clamps on the wiring harness for the crankshaft position sensor (B231).
► Remove the crankshaft position sensor (B231) (2).
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10. Note the position of the bolts and nuts before removing them.
► Remove the bolts (1) and nuts (2) of the timing cover.
On a 4-cylinder engine, remove the bolt (3) located behind the front panel.
► Remove the timing cover.
Removing the front panel
On a 4-cylinder engine, remove the oil pressure controller.
Timing cover
► If necessary, remove the thermostat unit.
► Remove the camshaft (1).
Camshaft and bearing shells
► Remove the high-pressure injection pump (2).
High-pressure pump
► Remove the target from the crankshaft sensor (3).
Crankshaft sensor target
► Remove the upper intermediate pinion (4).
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11. ► Remove the lower intermediate pinion (5).
► Remove the oil pump (6).
On a 4-cylinder engine, remove the two balancer shafts (7).
Balancer shaft
► Remove the studs (1).
On a 6-cylinder engine, remove the bolt (2).
► Remove the Torx® milled head bolt (3).
► Remove the front panel (4).
Fitting the front panel
Respect the technical specifications from the overview.
Check that the surfaces of the cylinder block and front panel are free from oil, remaining sealing
paste or cleaning products before applying the sealing product.
► Apply a continuous bead of Loctite (515) to the cylinder block, respecting the application diagram.
► Fit the bypass valve (1) in the cylinder block if it was removed.
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12. Respect the technical specifications from the overview.
► Fit the front panel.
► Fit the bolts (3) and studs (1) and tighten them to the recommended torque, respecting the tightening order.
On a 6-cylinder engine, fit and tighten the bolt (2) to the recommended torque.
On a 4-cylinder engine, set the timing of the balancer shafts (7) and lower intermediate pinion (5).
Timing pinions
On a 6-cylinder engine, fit the oil pump (6).
Oil pump
On a 6-cylinder engine, fit the lower intermediate pinion (5).
Timing pinions
► Fit the camshaft (1).
Camshaft and bearing shells
► Set the timing of the camshaft and upper intermediate pinion (4).
Timing pinions
► Fit the target of the crankshaft sensor (3).
Crankshaft sensor target
On a 4-cylinder engine, fit the oil pressure controller.
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13. Timing cover
► Fit the timing cover.
► Fit the high-pressure injection pump (2).
High-pressure pump
► Fit the thermostat unit if it was removed.
Thermostat unit
Fitting the timing cover
Respect the technical specifications from the overview.
► Install a new seal (1) and fit the timing cover (2).
► Fit and tighten the bolts (3) and nuts (4) to the recommended torque, respecting the tightening order.
Respect the technical specifications from the overview.
► Fit and tighten the bolt (1) to the recommended torque.
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14. ► Fit the crankshaft position sensor (B231) (2).
SensorsFunction:01 Engine
► Fit and tighten the bolts (1) securing the clamps on the wiring harness for the crankshaft position
sensor (B231).
Respect the technical specifications from the overview.
On a 6-cylinder engine, fit the oil pressure controller (5).
Timing cover
► Fit the sump.
Sump
► Fit the front bearing seal.
Crankshaft bearing seals
► Remove the crankshaft torsional absorber (4).
Crankshaft torsional absorber
► Fit the water pump (3).
Water pump
► Fit the fan belt tensioner (1) and the roller (2).
Ventilation and beltsFunction:01 Engine
► Fit the fan and its support.
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15. Ventilation and beltsFunction:01 Engine
► Top up the engine oil.
Removing the oil pressure controller
6 cylinders
► Undo the pressure controller (1).
► Remove the bolt, sealing washer, spring and pressure controller.
4 cylinders
► Remove the timing cover.
Timing cover
► Fit the extractor of the special tool (1) on the pressure controller (2). Check that the claws (4) are secure in
the slots (3) in the valve.
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16. ► Insert the sleeve (1) of the special tool fully over the valve extractor.
► Using the special tool (1) equipped with a 11/16 – 16 (UNF) threaded end piece, remove the pressure
controller (2).
Fitting the oil pressure controller
6 cylinders
Respect the technical specifications from the overview.
► Check the spring to decide whether to re-use it or replace it.
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your reading. Please Click
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MANUAL. NO WAITING
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18. Position the sealing washer (1) in the right direction as illustrated.
► Insert the pressure controller assembly in the opening in the timing cover.
► Tighten the pressure controller to the recommended torque.
4 cylinders
► Insert the insertion tool (1) of the special tool in the pressure controller (2).
► Using a hammer, push the controller fully into the bore (3) in the engine block.
► Fit the timing cover.
Timing cover
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19. Engine flywheel housing
Number Value Note – Description
1 70 kg Weight of the engine flywheel housing
2 — Lubricate the camshaft O-ring with clean engine oil
3 —
The surfaces that will come into contact with the seal must be
clean and dry before fitting
4
530 N.m
M20 x 70 bolt
Lubricate the
bolt threads and
observe the
tightening order
as illustrated
5 M20 x 100 bolt
6 110 N.m M12 x 38 bolt
7
130 N.m
M16 x 60 bolt
+ 45°
8 230 N.m M16 x 70 bolt
9 73 N.m M10 x 185 bolt
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
► Use certified slings or chains in perfect working order.
► Use a certified hoist in perfect working order.
► Use a certified jack or stand which can support the load.
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20. ► Use the jack or stand on a flat, horizontal, sufficiently firm surface.
► Place the jack or stand in a suitable location.
WARNING
Lifting heavy components.
Risk of death or serious injury.
– Use lifting equipment that will support the load.
– Use reliable lifting equipment.
– Placer the lifting equipment on the appropriate locations.
Removal
► Remove the electric starting motor. The electric starting motor and the engine flywheel housing can be
removed as one unit.
The engine flywheel housing is heavy. Take precautions when handling to avoid injury.
► Remove the bolts securing the engine flywheel housing to the cylinder block and the bolts securing the
engine flywheel housing to the oil sump.
► Remove the engine flywheel housing from the block.
Fitting
► Inspect and clean the contact surfaces on the cylinder block and the engine flywheel housing. Remove any
product or sealing material previously applied.
Do not apply sealing product to the gasket or to the contact surfaces on these housings.
► Fit a new camshaft O-ring (1).
► Fit the seal (2).
Respect the technical specifications from the overview.
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