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Chapter 3

Supply Chain Strategy
10-2




OBJECTIVES

• Supply-Chain Management
• Measuring Supply-Chain
  Performance
• Bullwhip Effect
• Outsourcing
• Value Density
• Mass Customization
10-3



What is a Supply Chain?

               • Supply-chain is a term that describes
                 how organizations (suppliers,
                 manufacturers, distributors, and
                 customers) are linked together
10-4




What is Supply Chain Management?



          • Supply-chain management
            is a total system approach
            to managing the entire flow
            of information, materials,
            and services from raw-
            material suppliers through
            factories and warehouses to
            the end customer
10-5




   Formulas for Measuring Supply-Chain Performance

             •   One of the most commonly used
                 measures in all of operations
                 management is “Inventory Turnover”
                               Cost of goods sold
    Inventory turnover =
                         Average aggregate inventory value
             •  In situations where distribution
                inventory is dominant, “Weeks of
                Supply” is preferred and measures
                how many weeks’ worth of inventory
                is in the system at a particular time
                   Average aggregate inventory value 
Weeks of supply = 
                                                      52 weeks
                                                      
                          Cost of goods sold         
10-6




Example of Measuring Supply-Chain Performance


  Suppose a company’s new annual report
  Suppose a company’s new annual report
   claims their costs of goods sold for the
    claims their costs of goods sold for the
   year is $160 million and their total
    year is $160 million and their total
   average inventory (production materials +
    average inventory (production materials +
   work-in-process) is worth $35 million.
    work-in-process) is worth $35 million.
   This company normally has an inventory
    This company normally has an inventory
   turn ratio of 10. What is this year’s
    turn ratio of 10. What is this year’s
   Inventory Turnover ratio? What does it
    Inventory Turnover ratio? What does it
   mean?
    mean?
10-7




   Example of Measuring Supply-Chain Performance (Continued)


                           Cost of goods sold
Inventory turnover =
                     Average aggregate inventory value
                        = $160/$35
                        = $160/$35
                          = 4.57
                           = 4.57

 Since the company’s normal inventory turnover ration
 Since the company’s normal inventory turnover ration
   is 10, a drop to 4.57 means that the inventory is not
    is 10, a drop to 4.57 means that the inventory is not
   turning over as quickly as it had in the past. Without
    turning over as quickly as it had in the past. Without
   knowing the industry average of turns for this
    knowing the industry average of turns for this
   company it is not possible to comment on how they
    company it is not possible to comment on how they
   are competitively doing in the industry, but they now
    are competitively doing in the industry, but they now
   have more inventory relative to their cost of goods
    have more inventory relative to their cost of goods
   sold than before.
    sold than before.
10-8

           Bullwhip Effect


  The magnification of variability in orders in the supply-
  The magnification of variability in orders in the supply-
  chain
  chain

                Retailer’s Orders                     Wholesaler’s Orders                Manufacturer’s Orders
Quantity




                                           Quantity




                                                                              Quantity
Order




                                           Order




                                                                              Order
                                    Time                               Time                               Time


  A lot of
   A lot of                                …can lead to
                                            …can lead to                           …can lead to
                                                                                   …can lead to
  retailers each
   retailers each                          greater variability
                                            greater variability                    even greater
                                                                                   even greater
  with little
   with little                             for a fewer number
                                            for a fewer number                     variability for a
                                                                                   variability for a
  variability in
   variability in                          of wholesalers,
                                            of wholesalers,                        single
                                                                                   single
  their orders….
   their orders….                          and…
                                            and…                                   manufacturer.
                                                                                   manufacturer.
10-9




Hau Lee’s Concepts of Supply Chain Management


            •   Hau Lee’s approach to supply chain (SC) is
                one of aligning SC’s with the uncertainties
                revolving around the supply process side of
                the SC
            •   A stable supply process has mature
                technologies and an evolving supply process
                has rapidly changing technologies
            •   Types of SC’s
                 – Efficient SC’s
                 – Risk-Hedging SC’s
                 – Responsive SC’s
                 – Agile SC’s
10-10




  Hau Lee’s SC Uncertainty Framework

                                       Demand Uncertainty

                          Low (Functional        High (Innovative
                          products)              products)

              Low         Efficient SC           Responsive SC
Supply        (Stable
                          Ex.: Grocery           Ex.: Computers
              Process)
                          Risk-Hedging SC        Agile SC
Uncertainty   High
              (Evolving   Ex.: Hydro-            Ex.: Telecom
              Process)    electric power
10-11




What is Outsourcing?




          Outsourcing is defined as the
           act of moving a firm’s
           internal activities and
           decision responsibility to
           outside providers
10-12




Reasons to Outsource



          • Organizationally-driven

          • Improvement-driven

          • Financially-driven

          • Revenue-driven

          • Cost-driven

          • Employee-driven
10-13




Value Density



           • Value density is defined as
             the value of an item per
             pound of weight

           • It is used as an important
             measure when deciding
             where items should be
             stocked geographically and
             how they should be shipped
10-14



Sourcing/Purchasing-System
Design Matrix
10-15




Mass Customization


           • Mass customization is a term
             used to describe the ability of a
             company to deliver highly
             customized products and
             services to different customers

           • The key to mass customization is
             effectively postponing the tasks
             of differentiating a product for a
             specific customer until the latest
             possible point in the supply-
             chain network
10-16



Question Bowl


          A typical supply chain would
             include which of the
             following?
          a. Suppliers
          b. Manufacturers
          c. Distribution
          d. All of the above
          e. None of the above
       Answer: d. All of the above
10-17



Question Bowl


             The supply chain measure of
              “Inventory Turnover” is which
              of the following ratios?
          a. Avg. inventory value/total costs
          b. Costs of goods sold/Avg.
              aggregate inventory value
          c. Total costs of goods/Avg.
              costs of goods
          d. Weeks worth of inventory/No.
              of weeks
          e. None of the above

         Answer: b. Costs of goods sold/Avg.
         aggregate inventory value
10-18



Question Bowl


      If the “cost of goods sold” for a company
          is $1,000,000 and the “average
          aggregate inventory value” is $25,000,
          which of the following is the
          “inventory turnover”?
      a. 10
      b. 25
      c. 40
      d. 50
      e. None of the above
     Answer: c. 40 (1,000,000/25,000=40)
10-19



Question Bowl


      If the “cost of goods sold” for a
          company is $250,000 and the
          “average aggregate inventory value”
          is $5,000, which of the following is
          the “inventory turnover”?
      a. 10
      b. 25
      c. 40
      d. 50
      e. None of the above
       Answer: d. 50 (250,000/5,000=50)
10-20



Question Bowl


       If the “cost of goods sold” for a company
           is $1,000,000 and the “average
           aggregate inventory value” is $50,000,
           which of the following is the “weeks of
           supply” measure for supply chain
           performance?
       a. 1 week
       b. 2.6 weeks
       c. 20 weeks
       d. 30 weeks
       e. None of the above
      Answer: b. 2.6 (50,000/1,000,000)x52=2.6)
10-21



Question Bowl

          Which of the following refers to the
             phenomenon of increasing
             variability as we move from the
             customer to the producer in the
             supply chain?
          a. Continuous replenishing
          b. Stable supply process
          c. Evolving supply process
          d. Agile supply chains
          e. None of the above
        Answer: e. None of the above (The correct
        term is “Bullwhip effect”.)
10-22



Question Bowl


         Which of the following are reasons
            why an organization should use
            “outsourcing” as a supply chain
            strategy?
         a. Reduces investment in assets
         b. Turns fixed costs into variable
            costs
         c. Gives employees a stronger
            career
         d. All of the above
         e. None of the above
        Answer: d. All of the above
10-23



Question Bowl

         Which of the following
            “transportation modes”
            provides flexibility in delivery,
            timing and at reasonable rates
            for small quantities and over
            short distances?
         a. Rail
         b. Highway (trucking)
         c. Water
         d. Pipeline
         e. Air
      Answer: b. Highway (trucking)
10-24




End of Chapter 3

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Chapter 3

  • 2. 10-2 OBJECTIVES • Supply-Chain Management • Measuring Supply-Chain Performance • Bullwhip Effect • Outsourcing • Value Density • Mass Customization
  • 3. 10-3 What is a Supply Chain? • Supply-chain is a term that describes how organizations (suppliers, manufacturers, distributors, and customers) are linked together
  • 4. 10-4 What is Supply Chain Management? • Supply-chain management is a total system approach to managing the entire flow of information, materials, and services from raw- material suppliers through factories and warehouses to the end customer
  • 5. 10-5 Formulas for Measuring Supply-Chain Performance • One of the most commonly used measures in all of operations management is “Inventory Turnover” Cost of goods sold Inventory turnover = Average aggregate inventory value • In situations where distribution inventory is dominant, “Weeks of Supply” is preferred and measures how many weeks’ worth of inventory is in the system at a particular time  Average aggregate inventory value  Weeks of supply =    52 weeks   Cost of goods sold 
  • 6. 10-6 Example of Measuring Supply-Chain Performance Suppose a company’s new annual report Suppose a company’s new annual report claims their costs of goods sold for the claims their costs of goods sold for the year is $160 million and their total year is $160 million and their total average inventory (production materials + average inventory (production materials + work-in-process) is worth $35 million. work-in-process) is worth $35 million. This company normally has an inventory This company normally has an inventory turn ratio of 10. What is this year’s turn ratio of 10. What is this year’s Inventory Turnover ratio? What does it Inventory Turnover ratio? What does it mean? mean?
  • 7. 10-7 Example of Measuring Supply-Chain Performance (Continued) Cost of goods sold Inventory turnover = Average aggregate inventory value = $160/$35 = $160/$35 = 4.57 = 4.57 Since the company’s normal inventory turnover ration Since the company’s normal inventory turnover ration is 10, a drop to 4.57 means that the inventory is not is 10, a drop to 4.57 means that the inventory is not turning over as quickly as it had in the past. Without turning over as quickly as it had in the past. Without knowing the industry average of turns for this knowing the industry average of turns for this company it is not possible to comment on how they company it is not possible to comment on how they are competitively doing in the industry, but they now are competitively doing in the industry, but they now have more inventory relative to their cost of goods have more inventory relative to their cost of goods sold than before. sold than before.
  • 8. 10-8 Bullwhip Effect The magnification of variability in orders in the supply- The magnification of variability in orders in the supply- chain chain Retailer’s Orders Wholesaler’s Orders Manufacturer’s Orders Quantity Quantity Quantity Order Order Order Time Time Time A lot of A lot of …can lead to …can lead to …can lead to …can lead to retailers each retailers each greater variability greater variability even greater even greater with little with little for a fewer number for a fewer number variability for a variability for a variability in variability in of wholesalers, of wholesalers, single single their orders…. their orders…. and… and… manufacturer. manufacturer.
  • 9. 10-9 Hau Lee’s Concepts of Supply Chain Management • Hau Lee’s approach to supply chain (SC) is one of aligning SC’s with the uncertainties revolving around the supply process side of the SC • A stable supply process has mature technologies and an evolving supply process has rapidly changing technologies • Types of SC’s – Efficient SC’s – Risk-Hedging SC’s – Responsive SC’s – Agile SC’s
  • 10. 10-10 Hau Lee’s SC Uncertainty Framework Demand Uncertainty Low (Functional High (Innovative products) products) Low Efficient SC Responsive SC Supply (Stable Ex.: Grocery Ex.: Computers Process) Risk-Hedging SC Agile SC Uncertainty High (Evolving Ex.: Hydro- Ex.: Telecom Process) electric power
  • 11. 10-11 What is Outsourcing? Outsourcing is defined as the act of moving a firm’s internal activities and decision responsibility to outside providers
  • 12. 10-12 Reasons to Outsource • Organizationally-driven • Improvement-driven • Financially-driven • Revenue-driven • Cost-driven • Employee-driven
  • 13. 10-13 Value Density • Value density is defined as the value of an item per pound of weight • It is used as an important measure when deciding where items should be stocked geographically and how they should be shipped
  • 15. 10-15 Mass Customization • Mass customization is a term used to describe the ability of a company to deliver highly customized products and services to different customers • The key to mass customization is effectively postponing the tasks of differentiating a product for a specific customer until the latest possible point in the supply- chain network
  • 16. 10-16 Question Bowl A typical supply chain would include which of the following? a. Suppliers b. Manufacturers c. Distribution d. All of the above e. None of the above Answer: d. All of the above
  • 17. 10-17 Question Bowl The supply chain measure of “Inventory Turnover” is which of the following ratios? a. Avg. inventory value/total costs b. Costs of goods sold/Avg. aggregate inventory value c. Total costs of goods/Avg. costs of goods d. Weeks worth of inventory/No. of weeks e. None of the above Answer: b. Costs of goods sold/Avg. aggregate inventory value
  • 18. 10-18 Question Bowl If the “cost of goods sold” for a company is $1,000,000 and the “average aggregate inventory value” is $25,000, which of the following is the “inventory turnover”? a. 10 b. 25 c. 40 d. 50 e. None of the above Answer: c. 40 (1,000,000/25,000=40)
  • 19. 10-19 Question Bowl If the “cost of goods sold” for a company is $250,000 and the “average aggregate inventory value” is $5,000, which of the following is the “inventory turnover”? a. 10 b. 25 c. 40 d. 50 e. None of the above Answer: d. 50 (250,000/5,000=50)
  • 20. 10-20 Question Bowl If the “cost of goods sold” for a company is $1,000,000 and the “average aggregate inventory value” is $50,000, which of the following is the “weeks of supply” measure for supply chain performance? a. 1 week b. 2.6 weeks c. 20 weeks d. 30 weeks e. None of the above Answer: b. 2.6 (50,000/1,000,000)x52=2.6)
  • 21. 10-21 Question Bowl Which of the following refers to the phenomenon of increasing variability as we move from the customer to the producer in the supply chain? a. Continuous replenishing b. Stable supply process c. Evolving supply process d. Agile supply chains e. None of the above Answer: e. None of the above (The correct term is “Bullwhip effect”.)
  • 22. 10-22 Question Bowl Which of the following are reasons why an organization should use “outsourcing” as a supply chain strategy? a. Reduces investment in assets b. Turns fixed costs into variable costs c. Gives employees a stronger career d. All of the above e. None of the above Answer: d. All of the above
  • 23. 10-23 Question Bowl Which of the following “transportation modes” provides flexibility in delivery, timing and at reasonable rates for small quantities and over short distances? a. Rail b. Highway (trucking) c. Water d. Pipeline e. Air Answer: b. Highway (trucking)

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