This document provides instructions for removing and installing cylinder head components on a TH460B Telehandler powered by a 3054E engine. The procedures include removing the cylinder head by loosening bolts in reverse order, lifting it off, and checking bolts for distortion. Installation involves cleaning surfaces, placing the head gasket and dowels, tightening bolts in sequence, and adjusting valves. Removing and installing the lifter group is also described.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various parts of a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The removal process for the cylinder head involves gradually loosening bolts in a specified order, lifting the head off, and inspecting dowels and bolts. The installation process specifies cleaning surfaces, torquing bolts in a sequence, and using tools to further tighten bolts. Lifter removal uses a magnet tool, while installation ensures the lifters are seated correctly.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing contaminants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing contaminants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a specified order, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various parts of a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The removal process for the cylinder head involves gradually loosening bolts in a specified order, lifting the head off, and inspecting dowels and bolts. The installation process specifies cleaning surfaces, torquing bolts in a sequence, and using tools to further tighten bolts. Lifter removal uses a magnet tool, while installation ensures the lifters are seated correctly.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing contaminants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing contaminants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a specified order, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and brackets to take off the assembly, and installing new seals before reinstalling the removed components in reverse order and tightening to the specified torques.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and bolts, and removing the pushrods. Reinstallation involves installing new gaskets and seals, lubricating fasteners, and tightening nuts and bolts to the specified torques.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and bolts, and removing the pushrods. Reinstallation involves installing new seals, lubricating components, and tightening fasteners to the specified torques.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and brackets to take off the assembly, and installing new seals before reinstalling the removed components in reverse order and tightening to the specified torques.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and bolts, and removing the pushrods. Reinstallation involves installing new gaskets and seals, lubricating fasteners, and tightening nuts and bolts to the specified torques.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and bolts, and removing the pushrods. Reinstallation involves installing new seals, lubricating components, and tightening fasteners to the specified torques.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3054 engine. The key steps are:
1. Drain coolant and remove components attached to the cylinder head like the air inlet manifold, exhaust manifold, fuel injection nozzles, and rocker arm assembly.
2. Gradually loosen the 22 cylinder head bolts in reverse tightening order.
3. Attach a lifting device and carefully remove the cylinder head, weighing 41 kg/90 lb. Remove the cylinder head gasket and note dowel pin locations.
4. Check for cylinder head distortion by aligning a straight edge with an installed bolt.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
Similar to Caterpillar Cat TH460B Telehandler (Prefix SLF) Service Repair Manual Instant Download (SLF00001 and up).pdf (14)
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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Caterpillar Cat TH460B Telehandler (Prefix SLF) Service Repair Manual Instant Download (SLF00001 and up).pdf
1. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01749382
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635153
Typical example
1. Install pushrods (4).
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2. Note: Ensure that the pushrods are installed in the original location and that the pushrods
are seated in the valve lifters correctly.
2. Install a new oil seal in the oil supply hole in the cylinder head.
Illustration 2 g00635152
Typical example
3. Put rocker shaft assembly (3) in position on the cylinder head. Make sure that the
connection for the oil supply is installed correctly into the oil seal.
Note: Ensure that the adjustment screws are properly seated in the ends of pushrods (4).
Note: It may be necessary to loosen the adjustment screws on each rocker arm. This will
help prevent a bent valve or a bent pushrod during the installation of the rocker shaft.
4. Lubricate nuts (1) and bolt (2) with clean engine oil.
5. Install nuts (1) and bolt (2).
6. Alternately tighten the nuts and the bolt. Start from the center and work toward the outside.
Tighten the nuts and the bolt on an aluminum bracket to a torque of 40 N·m (30 lb ft).
Tighten the nuts and the bolt on a cast iron or a steel bracket to a torque of 75 N·m
(55 lb ft).
7. Adjust the inlet valve lash to 0.20 mm (0.008 inch) and adjust the exhaust valve lash to
0.45 mm (0.018 inch). Refer to Testing and Adjusting, "Air Inlet and Exhaust System" for
more information on adjusting the valve lash.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
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3. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01645897
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
A. Disconnect the electrical connections at the battery.
B. Drain the coolant system. If the engine uses Diesel Engine Antifreeze/Coolant (DEAC),
refer to Operation and Maintenance Manual, "Cooling System Coolant (DEAC) - Change".
If the engine uses Extended Life Coolant (ELC), refer to Operation and Maintenance
Manual, "Cooling System Coolant (ELC) - Change".
C. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold -
Remove".
D. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
E. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection
Nozzles - Remove".
F. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
G. Remove the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet
Manifold - Remove".
H. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
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4. Illustration 1 g00550160
Typical example
Illustration 2 g00550162
1. Gradually loosen 22 cylinder head bolts (1) in the reverse order that is shown in Illustration
2. This will help prevent distortion of the cylinder head.
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5. Illustration 3 g00550163
Typical example
2. Attach a suitable lifting device to cylinder head (2). Carefully lift cylinder head (2) off the
engine block. The weight of the cylinder head is 41 kg (90 lb).
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
Illustration 4 g00550165
3. Remove cylinder head gasket (3) .
4. Note the location of dowels (4) on each end of the cylinder block. Dowels (4) hold cylinder
head gasket (3) in place while cylinder head (2) is installed.
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6. Illustration 5 g00741112
5. Align straight edge (7) with bolt (6) in order to check for distortion. If there is a visible
reduction in the diameter of thread (8) that has not been in engagement with the cylinder
block, the bolts must be replaced.
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7. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01645901
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
1. Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure
that there is no debris in the cylinder bores.
Illustration 1 g00550165
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8. 2. Place cylinder head gasket (3) on dowels (4) on top of the cylinder block. The cylinder head
gasket (3) is stamped "FRONT TOP". Do not use any sealant or compound on the cylinder
head gasket.
3. Install Tool (A) in positions 15 and 20 in the cylinder block. Refer to Illustration 4.
Illustration 2 g00550163
Typical example
4. Attach a suitable lifting device to cylinder head (2) .
5. Place cylinder head (2) on the cylinder block. Ensure that the cylinder head is positioned on
dowels (4) and that cylinder head gasket (3) is positioned correctly.
6. Remove Tool (A) .
Illustration 3 g00550160
Typical example
7. Lubricate cylinder head bolts (1) with clean engine oil.
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9. Illustration 4 g00550162
8. Gradually tighten all of the bolts (1 through 22) in a numerical sequence to a torque of 110
N·m (80 lb ft).
9. Tighten all of the bolts (1 through 22) again in a numerical sequence to a torque of 110 N·m
(80 lb ft).
10. Place an index mark on the bolts and use Tool (B) in order to further tighten the bolts. Refer
to illustration 4.
a. Turn the short bolts that are marked with an "S" for an additional 150 degrees (2.5
flats).
b. Turn the medium length bolts that are marked with an "M" for an additional 180
degrees (3.0 flats).
c. Turn the long bolts that are marked with an "L" for an additional 210 degrees (3.5
flats).
End By:
a. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Install".
b. Install the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet
Manifold - Install".
c. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
d. Install the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection
Nozzles - Install".
e. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
f. Install the inlet manifold. Refer to Disassembly and Assembly, "Air inlet Manifold -Install".
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10. g. Fill the coolant system. If the engine uses Extended Life Coolant (ELC), refer to Operation
and Maintenance Manual, "Cooling System Coolant (ELC) - Change". If the engine uses
Diesel Engine Antifreeze/Coolant (DEAC), refer to Operation and Maintenance Manual,
"Cooling System Coolant (DEAC) - Change".
h. Connect the electrical connections at the battery.
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11. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01745933
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00540954
1. Use Tooling (A) to remove lifters (1).
Note: Ensure that the lifters are marked with the appropriate cylinder number for
installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 2 g00540954
1. Use Tooling (A) to install lifters (1).
Note: Ensure that the lifters are seated correctly and that the lifters are in the correct
cylinders.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
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14. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01164529
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Remove".
B. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
C. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
D. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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15. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
Illustration 1 g00546803
2. Remove thrust washer (1). Make a note of the location of the hollow dowel (X) for
installation purposes.
Illustration 2 g00546869
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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16. 3. Carefully remove camshaft (2) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00546869
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
Note: Ensure that camshaft (2) is clean. Lubricate camshaft (2) with clean engine oil prior
to installation.
1. Carefully install camshaft (2) in the engine.
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17. Illustration 4 g00546803
2. Put thrust washer (1) in position. Make sure that thrust washer (1) is aligned with hollow
dowel (X) .
End By:
a. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
c. Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Install".
d. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Install".
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18. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i03140046
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A
1U-6671 Puller Gp 1
8S-4712 Bolt 2
1P-0510 Driver Group 1
Start By:
a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
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19. Illustration 1 g00541128
1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and
the fuel injection pump gear are aligned, as shown.
Note: The timing marks on the idler gear may not be aligned. This is caused by the
difference in the speed of the rotation of the idler gear.
Illustration 2 g00541130
2. Remove bolt (1) and the washer from the camshaft gear (2).
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20. Illustration 3 g00541131
3. Install Tooling (A) and remove camshaft gear.
Note: Do not lose the key from the camshaft gear.
4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.
Installation Procedure
Illustration 4 g00541130
1. Install camshaft gear (2) in the front housing.
Note: When you install the camshaft gear, ensure that the teeth that have the timing marks
are facing toward the front. Also, ensure that the key is aligned properly in the keyway. If
necessary, tap the gear with a soft hammer in order to seat the key in the keyway.
2. If necessary, remove the idler gear in order to align the gear teeth correctly.
3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m
(70 lb ft).
Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel
injection pump gear are aligned.
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21. 4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum
backlash for a new gear is 0.08 mm (0.003 inch).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
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22. Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3054E Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i06043534
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
A. If the engine is equipped with a balancer, remove the balancer. Refer to Disassembly and
Assembly, "Balancer - Remove". If the engine is not equipped with a balancer, remove the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the
correct procedure.
B. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Suggest:
For more complete manuals. Please go to
the home page.
https://www.ebooklibonline.com
If the above button click is invalid. Please
download this document first, and then
click the above link to download the
complete manual.
Thank you so much for reading
24. Illustration 1 g01270437
1. Inspect camshaft bearing (1) . Refer to Specifications, "Camshaft Bearings" for more
information.
2. For worn or damaged camshaft bearing (1) use Tooling (A) in order to remove the camshaft
bearing from the cylinder block.
Note: Remove the camshaft bearing from the front of the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bearing housing in the cylinder block. Ensure that the oil holes in the bearing
housing are free from debris.
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25. Illustration 2 g01266512
2. Lubricate the bearing housing in the cylinder block with clean engine oil.
3. Accurately align two Oil Holes (X) in camshaft bearing (1) with the two oil holes in the
cylinder block.
Note: Groove (Y) in the camshaft bearing must be to the top of the cylinder block.
4. Use Tooling (A) in order to install camshaft bearing (1) into the cylinder block. Install the
camshaft bearing so that the front edge of the bearing is flush with the face of the recess in
the cylinder block.
Note: Ensure that all oil holes are correctly aligned. If the oils are not correctly aligned, the
camshaft bearing should be removed.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install"
for the correct procedure.
b. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly and
Assembly, "Balancer - Install". If the engine is not equipped with a balancer, install the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the
correct procedure.
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