This document provides instructions for disassembling and assembling a swing motor. It lists the required tools and gives step-by-step procedures for removing and installing parts. Some key steps include removing the head from the motor housing, extracting the piston, and disassembling internal components like plates and springs. Cleanliness is emphasized throughout and O-rings, seals, and other parts should be replaced during reassembly. Proper tooling and procedures are recommended to avoid injury from spring forces.
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Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D MH EXCAVATOR EDF
Configuration: M325D L Material Handler EDF02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02334435
Swing Motor - Disassemble
SMCS - 5058-015-ZW
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Mounting Adapter Gp 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded Rod (M12 by 1.75 by 150 mm) 1
B
6V-7887 Puller Leg 2
5F-7344 Puller Block 1
1P-0074 Slide Hammer Puller Gp 1
5P-4750 Adjustment Screw 1
C
8T-0651 Bolt 2
8T-4167 Hard Washer 2
D 1P-1853 Retaining Ring Pliers 1
E
9S-9152 Bearing Puller Gp 1
1P-0510 Driver Gp 1
Start By:
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3. A. Remove the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston motors. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston motors. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Illustration 1 g00877535
1. Install swing motor (1) to Tooling (A) .
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5. Illustration 2 g00877536
2. Remove bolts (2). Remove anti-reaction valve (3) from the head.
Illustration 3 g00877537
3. Remove relief valves (4) from the head.
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6. Illustration 4 g00877538
4. Remove O-ring seals (6), (8), and (9). Remove backup rings (5) and (7) .
Illustration 5 g00877539
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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7. 5. Remove bolts (10) .
6. Remove head (11) from motor housing (12) .
Illustration 6 g00877540
7. Remove plate (12) and O-ring seal (13) .
Illustration 7 g00877541
8. Install Tooling (B) and remove bearing (14) .
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8. Illustration 8 g00877542
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Remove plug (15) and the O-ring seal.
Illustration 9 g00877544
10. Remove spring (17) and valve (16) .
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9. Illustration 10 g00877545
11. Remove springs (18) .
Illustration 11 g00877546
12. Install Tooling (C). Apply air pressure in order to unseat the piston.
Note: Use air pressure in order to avoid damage to the piston.
Illustration 12 g00877547
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10. 13. Remove piston (19) .
Illustration 13 g00877548
14. Remove steel plates (20). Remove plates (21) .
Illustration 14 g00877549
15. Remove barrel (22) and the pistons as an assembly.
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11. Illustration 15 g00877550
16. Mark pistons (23) .
17. Remove pistons (23) from barrel (22) .
Illustration 16 g00877551
18. Remove pistons (23) from plates (24) and (25) .
Illustration 17 g00877583
19. Separate plates (24) and (25) .
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12. Illustration 18 g00877584
20. Use Tooling (D) in order to remove retaining ring (26) .
Illustration 19 g00877585
21. Remove plate (28) and shaft (29) from housing (27) .
Illustration 20 g00877586
22. Use a suitable press to remove bearing race (30) from shaft (29) .
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13. Illustration 21 g00877587
Illustration 22 g00877588
23. Use Tooling (E) and a suitable press to remove bearing race (31) from shaft (29) .
Illustration 23 g00877589
24. Remove O-ring seal (32) from housing (27) .
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14. Illustration 24 g00877628
Illustration 25 g00877629
25. Install Tooling (B). Remove bearing (32) from housing (27) .
Illustration 26 g00877630
26. Remove seal (33) from the housing.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D MH EXCAVATOR EDF
Configuration: M325D L Material Handler EDF02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02334439
Swing Motor - Assemble
SMCS - 5058-016-ZW
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
D 1P-1853 Retaining Ring Pliers 1
F 1U-6396 O-Ring Assembly Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring seal. Use Tooling (F) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
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16. Illustration 1 g00877630
1. Install seal (33) into the housing.
Illustration 2 g00877628
2. Lower the temperature of bearing (32) .
3. Install bearing (32) into the housing.
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17. Illustration 3 g00877589
4. Install O-ring seal (32) into housing (27) .
Illustration 4 g00877587
5. Raise the temperature of bearing race (31). Install bearing (31) onto the shaft.
Illustration 5 g00877586
6. Raise the temperature of bearing race (30). Install bearing (30) onto shaft (29) .
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18. Illustration 6 g00877585
7. Install shaft (29) and plate (28) into housing (27) .
Illustration 7 g00877584
8. Use Tooling (D) in order to install retaining ring (26) .
Illustration 8 g00877583
9. Reassemble plates (24) and (25) .
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19. Illustration 9 g00877551
10. Install pistons (23) into plates (24) and (25) .
Illustration 10 g00877550
11. Install pistons (23) into barrel (22) .
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20. Illustration 11 g00877549
12. Install barrel (22) and the pistons as an assembly.
Illustration 12 g00877548
13. Install steel plates (20). Install plates (21) .
Illustration 13 g00877547
14. Install piston (19) .
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21. Illustration 14 g00877545
15. Install springs (18) .
Illustration 15 g00877544
16. Install valve (16) and spring (17) .
Illustration 16 g00877542
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23. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
17. Install the O-ring seal and plug (15) .
Illustration 17 g00877795
18. Lower the temperature of bearing (14). Install bearing (14) .
19. Install O-ring seal (13) and plate (12) .
Illustration 18 g00877539
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24. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Position head (11) onto motor housing (12) .
21. Install bolts (10) .
22. Tighten bolts (10) to a torque of 431 ± 43 N·m (318 ± 32 lb ft).
Illustration 19 g00877538
23. Install backup up rings (5) and (7). Install O-ring seals (6), (8), and (9) .
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25. Illustration 20 g00877537
24. Install relief valves (4) from the head.
25. Tighten relief valves (4) to a torque of 177 N·m (130 lb ft).
Illustration 21 g00877536
26. Position anti-reaction valve (3) onto the head. Install bolts (2) .
Illustration 22 g00877535
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