This document provides instructions for disassembling and assembling the torque converter of a D9T track-type tractor. It lists over 40 steps to disassemble components such as the torque converter cover, output shaft, stator support, and rotating housing. It then lists over 30 steps for assembling these same components in reverse order, providing torque specifications for fasteners. Required tools including lever pullers, link brackets, drivers, and spanner wrenches are also listed.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9T TRACK-TYPE TRACTOR RJS
Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
D9T Track-Type Tractor Power Train
Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018
i06163231
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7575 Link Bracket 8
C 138-7574 Link Bracket 3
D 138-7573 Link Bracket 5
E 5B-4274 Bolt 2
F 1P-0520 Driver Gp 1
G
8B-7559 Adapter 2
8B-7550 Push-Puller Leg 2
3H-0465 Push-Puller Plate 4
1P-5546 Crossarm 1
5P-8715 Forcing Bolt 1
6B-6682 Full Nut 2
H 1U-9478 Nut 1
257-5128 Fixture 1
378-4529 Spanner Wrench As 1
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3. 6V-6080 Torque Multiplier Gp 1
J 8B-7551 Puller Assembly 1
Start By:
a. Remove the torque converter. Refer to Disassembly and Assembly, "Torque Converter -
Remove".
Illustration 1 g01092983
1. Remove bolts (1) and relief valve (2).
Illustration 2 g01092984
2. Remove bolt (3) and retainer (4).
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4. Illustration 3 g01092985
3. Remove O-ring seal (5) and yoke assembly (6).
Illustration 4 g01092986
4. Remove bolts (7) to remove bearing retainer (8).
Illustration 5 g01092988
5. Remove O-ring seals (9) from bearing retainer (8).
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5. Illustration 6 g01092989
6. Remove seal (10) from bearing retainer (8).
7. Loosen nut (11).
8. Remove speed sensor (12) from bearing retainer (8).
Illustration 7 g01092991
9. Attach Tooling (A), Tooling (B), Tooling (C), and a suitable lifting device to torque
converter cover (13).
10. Invert the torque converter. The weight of the torque converter is approximately 340 kg
(750 lb).
11. Remove Tooling (A) and Tooling (C).
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6. Illustration 8 g01092992
12. Attach Tooling (A), Tooling (D), and a suitable lifting device to torque converter (13).
13. Remove bolts (14) and torque converter cover (13). The weight of the torque converter
cover is approximately 125 kg (275 lb).
Illustration 9 g01092993
14. Remove O-ring seal (15) from torque converter cover (13).
Illustration 10 g01092996
15. Attach Tooling (C) and a suitable lifting device to output shaft (16).
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7. 16. Remove output shaft (16).
Illustration 11 g01092997
17. Remove seal ring (17) from ring carrier (18). Remove ring carrier (18) from output shaft
(16).
18. Remove bearing (19) from output shaft (16).
Illustration 12 g01092999
19. Remove bolts (20).
Illustration 13 g01093000
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8. 20. Attach Tooling (D) and a suitable lifting device to stator support (21).
21. Use Tooling (E) to remove stator support (21).
Illustration 14 g01093001
22. Remove O-ring seals (22) from stator support (21).
Illustration 15 g01093002
23. Remove spring pins (23) from stator support (21).
24. Remove seal ring (25) from seal carrier (24).
25. Remove seal carrier (24) from stator support (21).
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9. Illustration 16 g01093003
26. Attach Tooling (B) and a suitable lifting device to stator carrier (26).
27. Remove bolts (27) and stator carrier (26) from rotating housing (28). The weight of stator
carrier (26) is approximately 61 kg (135 lb).
Illustration 17 g01093727
28. Remove bolts (33) from wear sleeve (30). Remove impeller (31).
Illustration 18 g01093010
29. Remove cap (34) from impeller (31).
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10. Illustration 19 g01123056
30. Place the carrier assembly into a press. Remove retaining ring (35).
31. Use Tooling (F) to separate stator carrier (26) from stator (36).
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11. Illustration 20 g01123106
32. Install Tooling (J) onto carrier (26). Install Tooling (J) and carrier (26) into a press.
33. Install Tooling (F) onto carrier (26). Remove bearing (29) from carrier (26). Remove
retaining ring (35) after bearing (29) has been removed.
Illustration 21 g01093359
34. Remove bolts (37) to remove cover (38) from rotating housing (28).
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12. Illustration 22 g01093362
35. Remove retaining ring (39) from bearing (40).
Illustration 23 g01093363
Illustration 24 g01093366
36. Attach Tooling (D) and a suitable lifting device to rotating housing (28).
37. Remove rotating housing (28) from turbine (41). The weight of the rotating housing is
approximately 57 kg (125 lb).
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13. Illustration 25 g03833771
38. Remove set screw (42) from locknut (43).
39. Use Tooling (H) to remove locknut (43) from retainer (44).
Illustration 26 g01093368
40. Remove lockwasher (45) from retainer (44).
Illustration 27 g01093371
41. Remove retainer (44) from turbine (41).
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14. Illustration 28 g01093394
42. Remove bearing (40) from retainer (44).
Illustration 29 g01093395
43. Remove bolts (46).
44. Remove turbine (41) from hub (47).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Mar 11 11:43:18 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9T TRACK-TYPE TRACTOR RJS
Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
D9T Track-Type Tractor Power Train
Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018
i06163241
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7575 Link Bracket 8
C 138-7574 Link Bracket 3
D 138-7573 Link Bracket 5
F 1P-0520 Driver Gp 1
H
1U-9478 Nut 1
257-5128 Fixture 1
378-4529 Spanner Wrench As 1
6V-6080 Torque Multiplier Gp 1
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16. Illustration 1 g01093395
1. Install turbine (41) onto hub (47).
2. Install bolts (46). Tighten bolts (46) to a torque of 120 ± 15 N·m (89 ± 11 lb ft).
Illustration 2 g01093394
3. Raise the temperature of bearing (40).
4. Install bearing (40) onto retainer (44).
Illustration 3 g01093371
5. Install retainer (44) onto turbine (41).
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17. Illustration 4 g01093368
6. Install lockwasher (45) onto retainer (44).
Illustration 5 g03833778
7. Use Tooling (H) to install locknut (43) onto retainer (44). Tighten locknut (43) to a torque
of 985 ± 35 N·m (726 ± 26 lb ft).
8. Install set screw (42) into locknut (43).
Illustration 6 g01093363
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18. Illustration 7 g01093366
9. Lower the temperature of turbine (41).
10. Attach Tooling (D) and a suitable lifting device to rotating housing (28).
11. Install rotating housing (28) onto turbine (41). The weight of the rotating housing is
approximately 57 kg (125 lb).
Illustration 8 g01093362
12. Install retaining ring (39) onto bearing (40).
Illustration 9 g01093359
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19. 13. Install cover (38) and bolts (37) onto rotating housing (28).
Illustration 10 g01093724
14. Lower the temperature of stator carrier (26).
15. Install stator (36) onto stator carrier (26).
Illustration 11 g01093013
16. Install retaining ring (35) onto stator carrier (26).
Illustration 12 g01093726
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20. 17. Install impeller (32) onto stator carrier (26).
18. Raise the temperature of bearing cone (29).
19. Install bearing cone (29) onto stator carrier (26).
Illustration 13 g01093010
20. Lower the temperature of bearing cup (34).
21. Install bearing cup (34) from impeller flange (31).
Illustration 14 g01093727
22. Install impeller flange (31).
23. Install wear sleeve (30) and bolts (33). Tighten bolts (33) to a torque of 120 ± 20 N·m
(89 ± 15 lb ft).
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21. Illustration 15 g01093003
24. Attach Tooling (B) and a suitable lifting device to stator carrier (26).
25. Install the stator carrier onto rotating housing (28). The weight of the stator carrier is
approximately 61 kg (135 lb).
26. Install bolts (27). Tighten bolts (27) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 16 g01093002
27. Raise the temperature of seal carrier to a maximum temperature of 66 °C (150 °F).
28. Install seal carrier (24) onto stator support (21).
29. Install seal ring (25) onto seal carrier (24).
30. Install spring pins (23) onto stator support (21).
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22. Illustration 17 g01093001
31. Install O-ring seals (22) onto stator support (21).
Illustration 18 g01093786
32. Attach Tooling (D) and a suitable lifting device to stator support (21).
33. Install stator support (21).
Illustration 19 g01092999
34. Install bolts (20). Tighten bolts (20) to a torque of 120 ± 15 N·m (89 ± 11 lb ft).
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23. Illustration 20 g01092997
35. Raise temperature of bearing (19).
36. Install bearing (19) onto output shaft (16).
37. Install ring carrier (18) onto output shaft (16). Install seal ring (17) onto ring carrier (18).
Illustration 21 g01092996
38. Attach Tooling (C) and a suitable lifting device to output shaft (16).
39. Install output shaft (16).
Illustration 22 g01092993
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24. 40. Install O-ring seal (15) onto torque converter cover (13).
Illustration 23 g01092992
41. Attach Tooling (A), Tooling (D), Tooling (B), and a suitable lifting device to torque
converter (13).
42. Install torque converter cover (13) and bolts (14). The weight of the torque converter cover
is approximately 125 kg (275 lb).
Illustration 24 g01092991
43. Attach Tooling (A), Tooling (B), Tooling (C), and a suitable lifting device to torque
converter cover (13).
44. Invert the torque converter. The weight of the torque converter is approximately 340 kg
(750 lb).
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 25 g01092989
45. Use Tooling (F) to install seal (10) into bearing retainer (8).
46. Install speed sensor (12) and nut (11) onto bearing retainer (8). Do not tighten nut (11) now.
Illustration 26 g01092988
47. Install O-ring seals (9) onto bearing retainer (8).
Illustration 27 g01092986
48. Install bearing retainer (8) and bolts (7).
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27. Illustration 28 g01092985
49. Install yoke assembly (6) and O-ring seal (5).
Illustration 29 g01093834
50. Install retainer (4) and bolt (3). Tighten bolt 3 to a torque of 240 ± 25 N·m (177 ± 18 lb ft).
51. Install speed sensor (12) until speed sensor (12) contacts the center of one of the teeth on
yoke assembly (6).
52. Loosen speed sensor (12) by half a turn.
53. Tighten nut (11) to a torque of 25 ± 5 N·m (18 ± 4 lb ft).
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28. Illustration 30 g01092983
54. Install relief valve (2) and bolts (1).
End By:
a. Install the torque converter. Refer to Disassembly and Assembly, "Torque Converter -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Mar 11 11:44:18 UTC+0800 2020
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29. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9T TRACK-TYPE TRACTOR RJS
Configuration: D9T Track-Type Tractor RJS00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
D9T Track-Type Tractor Power Train
Media Number -RENR7471-06 Publication Date -01/03/2015 Date Updated -23/08/2018
i02210377
Torque Converter - Install
SMCS - 3101-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
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