The document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
1. Removing and installing the spacer plate, which involves removing seals and gaskets then cleaning surfaces and installing new parts.
2. Removing and installing water directors by first removing the spacer plate, then cleaning and installing new directors at a specified depth.
3. Removing and installing the lifter group using a magnetic tool, checking lifter diameters, and lubricating before installation.
4. Removing and installing the camshaft, which requires marking gears, removing bolts and gears, cleaning, lubricating, and ensuring proper timing upon installation.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjkskedmme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...hfjsekekmmd
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjkskedmme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...hfjsekekmmd
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba01201 ...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for additional
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
The document provides instructions for removing and installing the spacer plate on a Caterpillar D6R track-type tractor powered by a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate from the cylinder head. It then details cleaning surfaces, installing new seals and gaskets, and reinstalling the spacer plate and cylinder head. The instructions are to be followed in conjunction with other repair manuals for full disassembly and reassembly procedures.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...cfvdssd
The document provides instructions for removing and installing the spacer plate on a Caterpillar D6R track-type tractor powered by a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate from the cylinder head. It then details cleaning surfaces, installing new seals and gaskets, and reinstalling the spacer plate and cylinder head. The instructions are to be followed in conjunction with other repair manuals for full disassembly and reassembly procedures.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...fujsjefjkskemm
The document provides instructions for removing and installing camshaft bearings on a Caterpillar D6R track-type tractor. Key steps include using a camshaft bearing tool group and ratchet wrench to remove the bearings from the cylinder block. New bearings should be cleaned and installed using the same tools, ensuring all parts are clean to prevent premature wear. The camshaft must then be reinstalled along with other components like the oil pan plate and flywheel housing.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...jfksekksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar D6R track-type tractor. Key steps include:
1. Removing the valve lifters and timing gear cover.
2. Turning the crankshaft to top dead center and aligning timing marks.
3. Carefully removing the camshaft and drive gear from the engine.
4. Cleaning the camshaft lobes and journals before installing with lubricant and aligning the timing marks.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...fjskemedcdmme
The document provides instructions for removing and installing camshaft bearings on a Caterpillar D6R track-type tractor. Key steps include using a camshaft bearing tool group and ratchet wrench to remove the bearings from the cylinder block. New bearings should be cleaned and installed using the same tools, ensuring all parts are clean to prevent premature wear. The camshaft must then be reinstalled along with other components like the oil pan plate and flywheel housing.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence. The assembly process reverses the disassembly steps and provides additional details on cleaning, lubricating, and setting bearing preloads using shims. Proper tools and lifting devices are required due to the large size and weight of many components. Cleanliness is emphasized throughout to prevent damage to precision parts.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, and shims to achieve the proper bearing preload when reassembling the main housing. Proper cleaning and application of sealant is emphasized throughout.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba01201 ...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for additional
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
The document provides instructions for removing and installing the spacer plate on a Caterpillar D6R track-type tractor powered by a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate from the cylinder head. It then details cleaning surfaces, installing new seals and gaskets, and reinstalling the spacer plate and cylinder head. The instructions are to be followed in conjunction with other repair manuals for full disassembly and reassembly procedures.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...cfvdssd
The document provides instructions for removing and installing the spacer plate on a Caterpillar D6R track-type tractor powered by a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate from the cylinder head. It then details cleaning surfaces, installing new seals and gaskets, and reinstalling the spacer plate and cylinder head. The instructions are to be followed in conjunction with other repair manuals for full disassembly and reassembly procedures.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...fujsjefjkskemm
The document provides instructions for removing and installing camshaft bearings on a Caterpillar D6R track-type tractor. Key steps include using a camshaft bearing tool group and ratchet wrench to remove the bearings from the cylinder block. New bearings should be cleaned and installed using the same tools, ensuring all parts are clean to prevent premature wear. The camshaft must then be reinstalled along with other components like the oil pan plate and flywheel housing.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...jfksekksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar D6R track-type tractor. Key steps include:
1. Removing the valve lifters and timing gear cover.
2. Turning the crankshaft to top dead center and aligning timing marks.
3. Carefully removing the camshaft and drive gear from the engine.
4. Cleaning the camshaft lobes and journals before installing with lubricant and aligning the timing marks.
Caterpillar cat d6 r track type tractor (prefix 3zn) service repair manual (3...fjskemedcdmme
The document provides instructions for removing and installing camshaft bearings on a Caterpillar D6R track-type tractor. Key steps include using a camshaft bearing tool group and ratchet wrench to remove the bearings from the cylinder block. New bearings should be cleaned and installed using the same tools, ensuring all parts are clean to prevent premature wear. The camshaft must then be reinstalled along with other components like the oil pan plate and flywheel housing.
Similar to Caterpillar cat d6 r track type tractor (prefix 5rr) service repair manual (5rr00001 and up) (6)
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence. The assembly process reverses the disassembly steps and provides additional details on cleaning, lubricating, and setting bearing preloads using shims. Proper tools and lifting devices are required due to the large size and weight of many components. Cleanliness is emphasized throughout to prevent damage to precision parts.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive of a 385C L excavator. Key steps include:
1. Fastening the final drive to a repair stand and marking components for reassembly.
2. Removing housing covers, gears, shafts, and planetary gear assemblies from the carrier assemblies using lifting devices and tools.
3. Separating the housing from the motor housing and removing additional components from each.
4. Reassembling the components in reverse order, applying lubricants and sealants as needed, and adjusting bearing preload during assembly. Precision, cleanliness, and proper tooling are emphasized throughout.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, and shims to achieve the proper bearing preload when reassembling the main housing. Proper cleaning and application of sealant is emphasized throughout.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness between bearings and gears. Proper cleaning, application of sealants, and torque specifications are emphasized to correctly reassemble the final drive.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing using various tools. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using a hydraulic cylinder, and installing components in reverse order of disassembly while applying thread locking compounds as needed. Proper cleaning, torque specifications, and alignment marks are emphasized to ensure correct reassembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjkskedmme
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjkskedmme
1) The document provides assembly instructions for a 349E L-VG excavator final drive. It includes specifications, required tools, illustrations and a step-by-step procedure for assembling the final drive components.
2) The procedure involves installing bearings, seals, gears, washers, shims and bolts in the proper order and orientation while applying lubricants and adhering to specified torque values.
3) Measurements are taken during assembly to determine the correct shim thickness needed to achieve the required clearance between components.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists the required tools and specifications for reassembly, describing 14 steps such as applying anti-seize compound, installing seals, gears, and housings using lifting devices and installation tools. The document contains diagrams illustrating each step.
Caterpillar cat 345 c lc excavator (prefix dhp) service repair manual (dhp000...fjkskedmme
The document provides instructions for disassembling and assembling a travel motor. It begins with removing external components like the displacement change valve and head. Internal components like the brake piston, disks, and rotating group are then removed. Individual parts in the rotating group like the piston assemblies and barrel are also taken apart. Precise identification and reinstallation of parts is emphasized. The assembly section provides instructions for reinstalling components in reverse order and ensuring proper placement and torque of parts.
Caterpillar cat 345 c l hydraulic excavator (prefix tdg) service repair manua...fjkskedmme
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pins, and housing pieces. It notes to mark parts locations and orientations. Reassembly follows the reverse order, and notes to clean parts and avoid damaging mating surfaces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 individual parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust shims to achieve the proper bearing preload when reassembling the components. Precise positioning of identification marks and alignment of parts is important for correct reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix gph) service repair manua...fjkskedmme
This document provides the disassembly and assembly procedures for a travel motor on a 345C L hydraulic excavator. The disassembly procedure involves 31 steps to remove components such as the head, brake piston, rotating group, seals and plugs. The assembly procedure involves 13 steps including installing new O-rings, seals and spacers, and using locking compound on seals. Precise measurements are required to ensure correct assembly. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar cat 345 c l hydraulic excavator (prefix fpc) service repair manua...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 345C L Hydraulic Excavator. The disassembly procedure involves removing 28 parts in sequential order, including the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure similarly involves installing these 28 parts in reverse order, and adjusting the bearing preload by determining the correct number and thickness of shims to install based on precise measurement of gaps using tools like a micrometer. Proper cleaning, application of lubricants, and torque specifications are required.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01045029
Spacer Plate - Remove and Install
SMCS - 1221-010
Removal Procedure
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00540847
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3. 1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) .
Illustration 2 g00540857
NOTICE
Do not damage the dowels as the spacer plate is removed.
2. Remove spacer plate (2) from the cylinder head.
Illustration 3 g00540895
3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head.
Installation Procedure
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4. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block.
Illustration 4 g00540895
2. Install new spacer plate gasket (5) and new O-ring seal (6) .
Note: If the dowels in the cylinder block have been removed for any reason, the overall
height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch).
Illustration 5 g00540857
Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block
must be clean and dry. Do not use any gasket adhesive or other substances on these
surfaces.
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5. 3. Install spacer plate (2) on the cylinder head.
Illustration 6 g00540847
4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) .
5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install".
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:50:57 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00943364
Water Directors - Remove and Install
SMCS - 1115-010
Removal Procedure
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00481082
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7. 1. Remove water directors (1) from the cylinder head.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the cylinder head before assembly.
Illustration 2 g00481082
2. Install new water director (1) into the cylinder head. Align the notch in water director (1)
with the "V" mark on the cylinder head.
3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface
of the cylinder head.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:51:56 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01042782
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00538891
1. Use Tool (A) to remove valve lifter (1), as shown. Put identification marks on the valve
lifters for installation purposes.
2. Repeat Step 1 for the remainder of the valve lifters.
3. Check the diameter of the valve lifters. The diameter of a new valve lifter must be 33.285 ±
0.015 mm (1.3105 ± 0.0005 inch). The diameter of the bore in the cylinder block for a new
valve lifter must be 33.388 ± 0.050 mm (1.3145 ± 0.0020 inch). The maximum permissible
clearance between the valve lifter and the valve lifter bore in the cylinder block must be
0.30 mm (0.012 inch).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Illustration 2 g00538891
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10. 1. Put 8T-2998 Lubricant on valve lifter (1) prior to installation. Install valve lifter (1) with
Tool (A) in the original location in the cylinder block.
2. Repeat Step 1 for the remainder of the valve lifters.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:52:55 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01037991
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
A. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
B. Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00476744
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. The "C" mark on
the crankshaft gear will be aligned with the "C" mark on the camshaft gear.
Illustration 2 g00476743
Note: Put a mark on the teeth of the fuel injection pump drive gear and the idler gear at
location (A). This will help to keep the engine timing correct during the removal and the
installation of the camshaft. Put a mark on the teeth of the idler gear and camshaft gear (2)
at location (B). When the camshaft is installed, the engine timing will be correct when the
mark at location (A) is aligned with the mark at location (B) and the "C" mark on the
crankshaft gear is aligned with the "C" mark on the camshaft gear.
2. Remove the bolts, the lock and washer (1) .
Illustration 3 g00535590
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13. NOTICE
Do not damage the lobes or the bearings when the camshaft is
removed.
3. Carefully remove camshaft (3) from the engine.
4. If necessary, remove the bolts that hold camshaft drive gear (2) to the camshaft and remove
the gear.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00535590
1. Put camshaft drive gear (2) in position on the end of camshaft (3). Install the bolts that hold
camshaft drive gear (2) to camshaft (3). Tighten the bolts to a torque of 55 ± 7 N·m (41 ± 5
lb ft).
NOTICE
Do not damage the lobes or the bearings when the camshaft is installed.
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14. 2. Put 8T-2998 Camshaft Lubricant on the camshaft lobes only and put clean engine oil on the
bearing journals.
Note: During the installation of camshaft (3), rotate the camshaft in both directions in order
to prevent binding in the camshaft bearing bores.
3. Carefully install camshaft (3) into the engine.
Illustration 5 g00476743
Illustration 6 g00476744
4. Make sure that the mark on the teeth of the fuel injection pump drive gear and the idler gear
are in alignment at location (A). Make sure that the mark on the teeth of the idler gear and
camshaft gear (2) are in alignment at location (B). Align the "C" marks on the crankshaft
gear and camshaft gear (2). When all of the timing marks are in alignment the engine timing
is correct.
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15. 5. Install washer (1), the lock and the two bolts that hold the camshaft in position in the
engine.
End By:
a. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
b. Install the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:53:54 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02473351
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
A. Remove the Flywheel Housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
B. Remove the Oil Pan Plate. Refer to Disassembly and Assembly, "Oil Pan Plate - Remove
and Install".
C. Remove the Camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g00478567
1. Use Tool (A) to remove the camshaft bearing from the cylinder block. Start with the front
bearings and work to the rear bearing.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 2 g00478567
1. Use Tool (A) to install the camshaft bearings in the 3304B and 3306B cylinder block.
Note: The camshaft bearings in the 3304B have pressure lubrication. The intermediate
camshaft bearings and the rear camshaft bearings in the 3306B have splash lubrication.
2. Install the camshaft bearings in the 3304B cylinder block, as follows:
(a) Install the front bearing to a depth of 0.57 ± 0.5 mm (0.022 ± 0.02 inch). Ensure that the
oil holes are in a horizontal position and that the camshaft bearing joint is at the top of the
engine. The camshaft bearing joint can not be more than 15° degrees from vertical in either
direction.
(b) Install the center bearing to a depth of 303.2 ± 0.5 mm (11.94 ± 0.02 inch). Ensure that
the oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder
block.
(c) Install the rear bearing to a depth of 604.9 ± 0.5 mm (23.81 ± 0.02 inch). Ensure that the
oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder block.
Illustration 3 g00478822
1. Install the camshaft bearings in the 3306B cylinder block, as follows:
2. Install front bearing (B) to a depth of 0.5 ± 0.5 mm (.02 ± .02 inch). Ensure that the oil holes
are in a horizontal position and that the camshaft bearing joint is at the top of the engine.
The camshaft bearing joint cannot be more than 15 degrees from the vertical position in
either direction.
3. Install the remainder of the bearings. Install the bearings to the dimensions that are given
from the front face of the cylinder block: (C) 154.0 ± 0.5 mm (6.06 ± .02 inch), (D) 303.2 ±
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19. 0.5 mm (11.94 ± .02 inch), (E) 601.7 ± 0.5 mm (23.69 ± .02 inch) and (F) 903.4 ± 0.5 mm
(35.57 ± .02 inch).
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
b. Install the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:54:54 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00974130
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1. Drain the engine oil from the engine into a suitable container for storage or disposal.
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21. Illustration 1 g00541041
2. Loosen nut (4) and move the overflow tube away from the oil level gauge guide. Loosen nut
(3) and remove the oil level gauge guide from the engine.
3. Remove bolts (1) and the washers that hold the engine oil pan in position. Remove engine
oil pan (2) and the gasket from the engine oil pan plate.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00541041
1. Put the gasket and engine oil pan (2) in position on the engine oil pan plate. Install bolts (1)
and the washers that hold the engine oil pan in position.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 2. Install the oil level gauge guide and tighten nut (3). Fasten the overflow tube to the oil level
gauge guide and tighten nut (4) .
3. Fill the crankcase with engine oil to the proper level. Refer to Operation and Maintenance
Manual, "Refill Capacities".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 7 11:55:53 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 5RR
Configuration: D6R TRACTORS / POWERSHIFT / 5RR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111802
Engine Balancer Shaft - Remove and Install
SMCS - 1220-010-JF
Removal Procedure
Start By:
A. Remove the front housing cover. Refer to Disassembly and Assembly, "Front Housing
Cover - Remove".
B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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25. Dispose of all fluids according to local regulations and mandates.
Note: The oil pan plate has been removed for photo purposes only.
Illustration 1 g00590442
1. Remove plates (2) that hold the balancer shaft in the cylinder block.
2. Remove balancer shafts (1) from the cylinder block.
Installation Procedure
Illustration 2 g00590449
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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