The documents provide instructions for servicing components of articulated dump trucks models D40D and D400D, including:
1) Removing and installing the front hoist control valve by draining hydraulic oil, disconnecting lines and tubes, and removing bolts and pins.
2) Removing and installing the hoist cylinder by relieving pressure, disconnecting hoses, removing bolts and pins, and using straps and a hoist.
3) Disassembling and assembling the front suspension control valve by removing bolts and pins, popping seals and springs, and inspecting components.
Caterpillar cat d400 d articulated truck (prefix 2jj) service repair manual (...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
Caterpillar cat d40 d articulated truck (prefix 2jj) service repair manual (2...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
Caterpillar cat d25 d articulated truck (prefix 1hk) service repair manual (1...fjkskmmdmme
The document provides instructions for removing and installing a steering control valve, hoist control valve, and systems protection valve on D25D, D30D, and D350D articulated dump trucks. It describes disconnecting hydraulic lines and removing mounting bolts to remove the valves, then reversing the steps to install them. It also gives instructions for disassembling and assembling the internal components of each valve.
Caterpillar cat d30 d articulated truck (prefix 1hk) service repair manual (1...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
Caterpillar cat d350 d articulated truck (prefix 1hk) service repair manual (...fiskkdmdmdm
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
Caterpillar cat d400 d articulated truck (prefix 2jj) service repair manual (...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
Caterpillar cat d40 d articulated truck (prefix 2jj) service repair manual (2...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
Caterpillar cat d25 d articulated truck (prefix 1hk) service repair manual (1...fjkskmmdmme
The document provides instructions for removing and installing a steering control valve, hoist control valve, and systems protection valve on D25D, D30D, and D350D articulated dump trucks. It describes disconnecting hydraulic lines and removing mounting bolts to remove the valves, then reversing the steps to install them. It also gives instructions for disassembling and assembling the internal components of each valve.
Caterpillar cat d30 d articulated truck (prefix 1hk) service repair manual (1...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
Caterpillar cat d350 d articulated truck (prefix 1hk) service repair manual (...fiskkdmdmdm
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Tools required include retaining ring pliers, drivers, pullers and adapters. Precautions are outlined such as lubricating parts, noting alignment marks, and taking care when installing spring loaded components.
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 28 steps to remove components like the head, brake piston, rotating assembly, bearings and seals. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where required to reinstall components in the correct orientation. Tools including adapters, eyebolts, retaining ring pliers and presses are listed to facilitate the work.
Caterpillar Cat 312D L Excavator (Prefix JBC) Service Repair Manual (JBC00001...km7seydwuhdw
This document provides disassembly instructions for the final drive, travel motor, and various other components of excavator models 312D and 312D L. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, seals, and other components. Safety notices are included to warn of hazards like stored energy in springs and escaping hydraulic fluids. The document is highly detailed and technical, aimed at mechanics performing disassembly and repairs.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Tools required include retaining ring pliers, drivers, pullers and adapters. Precautions are outlined such as lubricating parts, noting alignment marks, and taking care when installing spring loaded components.
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 28 steps to remove components like the head, brake piston, rotating assembly, bearings and seals. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where required to reinstall components in the correct orientation. Tools including adapters, eyebolts, retaining ring pliers and presses are listed to facilitate the work.
Caterpillar Cat 312D L Excavator (Prefix JBC) Service Repair Manual (JBC00001...km7seydwuhdw
This document provides disassembly instructions for the final drive, travel motor, and various other components of excavator models 312D and 312D L. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, seals, and other components. Safety notices are included to warn of hazards like stored energy in springs and escaping hydraulic fluids. The document is highly detailed and technical, aimed at mechanics performing disassembly and repairs.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D40D ARTICULATED TRUCK 2JJ
Configuration: D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8203-02 Publication Date -01/12/2004 Date Updated -05/12/2017
SENR82030049
Front Hoist Control Valve
SMCS - 5136-010; 5136-015; 5136-016
Remove & Install Front Hoist Control Valve
To prevent personal injury, release the pressure from the hydraulic
system before any lines are removed or disconnected.
1. Drain the hydraulic oil tank.
2. Open transmission rear cover.
3. Remove sixteen bolts (2).
4. Disconnect two tubes (1). Cap or plug immediately.
5. Disconnect two lines (6). Cap or plug immediately.
6. Remove four bolts (7).
7. Remove cotter pin (5) (hidden).
1/6
D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY...
2020/2/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 8. Remove two bolts (3).
9. Remove hoist control valve (4). The weight of the hoist control valve is 27 kg (51 lb).
NOTE: For installation of the hoist control valve, reverse the removal steps.
10. Fill the hydraulic oil tank to the correct level, refer to the Operation & Maintenance Manual.
Disassemble Hoist Control Valve
Start By:
a. remove hoist control valve
1. Disconnect line (1) from the relief valve.
2. Remove flange (2).
3. Remove boot (3) from cover.
4. Remove bolts (4) from cover.
5. Turn the control valve body around and remove two bolts (8).
6. Remove seal retainer (5). Remove seals (6) from the valve housing.
7. Pull main control spool assembly (7) from the valve housing.
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4. 8. Remove retainer ring (9) from the cover plate.
9. Remove cover plate (14), spring and spring retainers (18), poppet (13), detent cap (17), spring
check valve (12), cover (16), seal and spacer (11), relief valve sleeve (15) and seals and spacer
(10) from the main control valve spool (7).
10. Remove line relief valve (19) from the valve housing.
11. Poppet and spring (21) will fall out of relief valve when it is removed.
12. Remove relief valve assembly (22) from the valve housing.
13. Remove plug (20) from the valve housing.
NOTE: Inspect all O-ring seals on all relief valves and plugs.
14. Remove adjusting nut (25), jam nut (24) and plunger (23) from the body of the line relief
valve.
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5. 15. Remove circlips (26) and (30) from the relief valve.
16. Remove plunger end (28), poppet plunger (27) and spring (29) from the relief valve.
Assemble Hoist Control Valve
1. Install spring (29), poppet plunger (27) and plunger end (28) in the relief valve.
2. Install circlips (26) and (30) on the relief valve.
3. Install plunger (23) jam nut (24) and adjusting nut (25) in the body of the line relief valve.
4. Install plug (20) in the housing.
5. Install relief valve assembly (22) in the valve housing.
6. Make sure poppet and spring (21) is installed in the relief valve assembly.
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6. 7. Install line relief valve (19) in the valve housing.
8. Install seals and spacer (10), relief valve sleeve (15), seal and spacer (11), cover (16), spring
check valve (12), detent cap (17), poppet (13), spring and spring retainers (18) and cover plate
(14) on the main control valve spool.
9. Install retainer ring (9) from the cover plate.
10. Install main control valve spool assembly (7) in the valve housing.
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7. 11. Install bolts (4) from cover.
12. Install boot (3) from cover.
13. Install flange (2).
14. Connect line (1) to the relief valve.
End By:
a. install hoist control valve
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 20 13:16:13 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D40D ARTICULATED TRUCK 2JJ
Configuration: D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8203-02 Publication Date -01/12/2004 Date Updated -05/12/2017
SENR82030050
Hoist Cylinder, Serial Number 2JJ1-Up
SMCS - 5102-010
Remove & Install Hoist Cylinder
To prevent possible personal injury, do not disconnect any hydraulic
lines until all the hydraulic pressure has been released from the system.
1. Place wooden blocks between rear suspension cradle and frame.
2. Raise the body about 300 mm (12 in) and place wooden blocks.
3. Remove two bolts (5) to lower guard group (7).
4. Attach strap to hoist cylinder (3).
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9. 5. Disconnect two hoses (4). Cap or plug off immediately.
6. Remove two bolts (1) and (6).
7. Remove pin (2).
8. Remove pin (8).
9. Remove hoist cylinder from machine by swinging cylinder out and down. The weight of the
hoist cylinder is approximately 34 kg (75 lb).
NOTE: For installation of the hoist cylinder, reverse the removal steps.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 20 13:17:09 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D40D ARTICULATED TRUCK 2JJ
Configuration: D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8203-02 Publication Date -01/12/2004 Date Updated -05/12/2017
SENR82030051
Hoist Cylinder, Serial Number 8TF1-Up
SMCS - 5102-010
Remove & Install Hoist Cylinder
Start By:
a. relieve pressure to the hoist cylinder
To prevent possible personal injury, do not disconnect any hydraulic
lines until all the hydraulic pressure has been released from the system.
1. Disconnect two hose fittings (1) from hoist cylinder (2). Cap or plug off immediately.
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11. 2. Remove grease nipple adapter (3) and bolt (5) from pin assembly (4).
3. Attach a sling and hoist to upper end of hoist cylinder (2). Use tool (A) to remove pin assembly
(4).
4. Remove grease nipple adapter (7) and bolt (6) from lower pin assembly (8).
5. Using the hoist, lower the hoist cylinder (2) and rotate out from the truck body. Position so hoist
cylinder rests on the forks of a lift truck.
6. Use tool (A) to remove the lower pin assembly (8) from the chassis.
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12. 7. Attach a second sling to the hoist cylinder (2). Remove the hoist cylinder from the chassis. The
weight of the hoist cylinder is 221 kg (490 lb).
NOTE: For installation of the hoist cylinder, reverse the removal steps.
End By:
a. pressurize the hydraulic system to the hoist cylinder.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 20 13:18:05 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D40D ARTICULATED TRUCK 2JJ
Configuration: D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8203-02 Publication Date -01/12/2004 Date Updated -05/12/2017
SENR82030052
Hoist Control, Serial Number 8TF1-Up
SMCS - 5131-010
Remove & Install Hoist Control
Start By:
a. remove ether starting aid
1. Remove pin (2).
2. Remove lever assembly (1).
3. Remove collar trim (3).
Photo does not show ether aid mounting group removed
4. Remove cotter pin (6).
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14. 5. Remove pin (5).
6. Remove lever assembly (4).
NOTE: Remove & replace two bushings if necessary.
NOTE: For installation of the hoist control, reverse the removal steps.
End By:
a. install ether starting aid
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 20 13:19:01 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D40D ARTICULATED TRUCK 2JJ
Configuration: D40D, D400D ARTICULATED TRUCK 2JJ00001-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8203-02 Publication Date -01/12/2004 Date Updated -05/12/2017
SENR82030053
Suspension Control Valve
SMCS - 7214-010; 7214-015; 7214-016
Remove & Install Suspension Control Valve
Before working on the front suspension valve, clear all personnel from
around the machine. Failure to do so could result in injury or death.
Relieve hydraulic pressure on the front suspension system by attaching
the handle assembly to suspension control valve and manually
depressing the lever assembly to relieve pressure from the front
suspension system.
1. Disconnect electrical connection (5), and hose (3) from the top of suspension control valve (2).
2. Remove two bolts (1) securing electrical harness clips.
3. Remove bolt (6) to release bracket (7) from suspension control valve (2).
4. Disconnect tube (4) from the right side of suspension control valve (2).
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16. 5. Disconnect hose (10) from the right side suspension control valve (2).
6. Disconnect two hoses (8) from the front of suspension control valve (2).
7. Remove two bolts (9). Remove front suspension control valve (2). The weight of suspension
control valve is 26 kg (51 lb).
NOTE: For installation of the front suspension control valve, reverse the removal steps.
Disassemble Suspension Control Valve
Start By:
a. remove suspension control valve
1. Remove two bolts (2) and then remove solenoid pilot mechanism (1).
2. Remove piston (3) and cylinder (4) from the valve spool assembly.
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17. 3. Slowly remove bolt (5) to release any potential spring tension.
4. Remove spring retainer (8), spring (7), washer (6) and spacer (9).
5. Remove bolts (10) to remove manual linkage and spool actuator (11).
6. Remove all seals (12) and valve spool (13).
NOTE: Inspect all seals on all plugs.
7. Remove plug (16), spring (15) and poppet valve assembly (14).
8. Remove plug (18) and load check valve (17).
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 9. Remove plug (20) and adapter (19).
Assemble Suspension Control Valve
NOTICE
Inspect each check valve for unrestricted movement such as debris in
the passages, etc. Check the condition of all O-ring seals and back-up
rings on all check valves and plugs.
1. Install adapter (19) and plug (20).
2. Install load check valve (17) and plug (18).
3. Install poppet valve assembly (14), spring (15) and plug (16).
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20. 4. Install valve spool (13) and install seals (12).
5. Install manual linkage and spool actuator (11) with bolts (10).
6. Install spacer (9), washer (6), spring (7) and spring retainer (8).
7. Install bolt (5).
8. Install cylinder (4) and piston (3) on the valve spool assembly.
9. Install solenoid pilot mechanism (1) and two bolts (2).
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21. End By:
a. install suspension control valve
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 20 13:19:57 UTC+0800 2020
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