This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
The document provides instructions for removing and installing cylinder head components on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes removing the cylinder head by detaching hoses and bolts, then lifting it off with tooling. It also details installing the cylinder head by positioning gaskets and seals, lowering the head into place, and tightening bolts in a specific sequence. Additionally, the document outlines removing and installing the lifter group from the cylinder block using a special tool.
The document provides instructions for removing and installing a cylinder head on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes:
1) Removing hoses, tubes, bolts and the fuel manifold to access the cylinder head.
2) Attaching lifting brackets and removing the cylinder head, which weighs 90-172kg depending on the engine model.
3) Installing seals, gaskets and the cylinder head in reverse order, and applying sealant to the fuel manifold. Tightening bolts in a specific sequence is required.
The document provides instructions for removing and installing cylinder head components on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes removing the cylinder head by detaching hoses and bolts, then lifting it off with tooling. It also details installing the cylinder head by positioning gaskets and seals, lowering the head into place, and tightening bolts in a specific sequence. Additionally, it covers removing valve lifters with a tool and installing new lifter guide springs, then reinstalling the lifters into the cylinder block.
The document provides instructions for removing and installing a cylinder head on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes:
1) Removing hoses, tubes, bolts and the fuel manifold to access the cylinder head.
2) Attaching lifting tools and removing the cylinder head, which weighs approximately 90-172 kg depending on the engine model.
3) Cleaning and inspecting parts, applying a new gasket and reinstalling the cylinder head along with associated components like seals and bolts. Tightening bolts in a specific sequence is emphasized.
This document provides instructions for removing and installing the cylinder head, lifter group, and camshaft on a Caterpillar 3412 engine powering a 992C wheel loader. The removal and installation procedures include using various tools to remove bolts, plates, and other components, taking care to properly align parts and apply lubricants. Detailed illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing the cylinder head, lifter group, and camshaft on a Caterpillar 3412 engine powering a 992C wheel loader. The removal and installation procedures include using various tools to remove bolts, plates, and other components, taking care to properly align parts and apply lubricants. Detailed illustrations are provided to supplement the text instructions.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for removing and installing cylinder head components on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes removing the cylinder head by detaching hoses and bolts, then lifting it off with tooling. It also details installing the cylinder head by positioning gaskets and seals, lowering the head into place, and tightening bolts in a specific sequence. Additionally, the document outlines removing and installing the lifter group from the cylinder block using a special tool.
The document provides instructions for removing and installing a cylinder head on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes:
1) Removing hoses, tubes, bolts and the fuel manifold to access the cylinder head.
2) Attaching lifting brackets and removing the cylinder head, which weighs 90-172kg depending on the engine model.
3) Installing seals, gaskets and the cylinder head in reverse order, and applying sealant to the fuel manifold. Tightening bolts in a specific sequence is required.
The document provides instructions for removing and installing cylinder head components on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes removing the cylinder head by detaching hoses and bolts, then lifting it off with tooling. It also details installing the cylinder head by positioning gaskets and seals, lowering the head into place, and tightening bolts in a specific sequence. Additionally, it covers removing valve lifters with a tool and installing new lifter guide springs, then reinstalling the lifters into the cylinder block.
The document provides instructions for removing and installing a cylinder head on a Caterpillar D9N track-type tractor powered by a 3408 engine. It describes:
1) Removing hoses, tubes, bolts and the fuel manifold to access the cylinder head.
2) Attaching lifting tools and removing the cylinder head, which weighs approximately 90-172 kg depending on the engine model.
3) Cleaning and inspecting parts, applying a new gasket and reinstalling the cylinder head along with associated components like seals and bolts. Tightening bolts in a specific sequence is emphasized.
This document provides instructions for removing and installing the cylinder head, lifter group, and camshaft on a Caterpillar 3412 engine powering a 992C wheel loader. The removal and installation procedures include using various tools to remove bolts, plates, and other components, taking care to properly align parts and apply lubricants. Detailed illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing the cylinder head, lifter group, and camshaft on a Caterpillar 3412 engine powering a 992C wheel loader. The removal and installation procedures include using various tools to remove bolts, plates, and other components, taking care to properly align parts and apply lubricants. Detailed illustrations are provided to supplement the text instructions.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides tightening specifications for the cylinder head bolts. Valves, seals, guides and other components are also removed and installed according to the procedures in the document.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions. Reassembly follows the reverse process while ensuring cleanliness.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse of removal, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides detailed instructions for installing gaskets, seals, and torquing bolts to the specified values. Valves, guides, seals and other components are also removed and installed using the appropriate tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine. It describes removing components like the valve cover, coolant lines, and cylinder head bolts. It then details disassembling the cylinder head by removing valves, springs, seals and guides. The assembly section describes cleaning and inspecting parts, and installing guides, seals, valves, springs and other components in the reverse order of removal. Precautions are provided to prevent injury and contamination.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This document provides disassembly and assembly instructions for the transmission of a D6R track-type tractor. It details removing and installing over 80 individual parts. Key steps include separating the transmission from the bevel gear, removing the planetary group and transmission cover, and disassembling the individual clutch housings, gears, shafts, and carriers. Proper inspection and cleaning of parts is noted.
This document provides instructions for disassembling and assembling the final drive of a D6R track-type tractor. The disassembly procedure involves using various tools to remove 19 different components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and includes precautions for installing seals and bearings correctly.
The document provides instructions for removing and installing final drives on a D6R track-type tractor. It describes:
1) Removing the final drives which involves draining oil, removing mounting bolts and hardware, and lifting the drive out.
2) Disassembling the final drives by removing planetary carriers, gears, shafts, seals, and other components.
3) Assembling the final drives by reversing the disassembly steps and ensuring proper installation of seals, gears, carriers, and mounting hardware.
4) Reinstalling the final drives by lifting them into place, inserting mounting bolts and hardware, and refilling with oil.
This document provides instructions for removing and disassembling a final drive from a D6R track-type tractor, as well as assembling a final drive. Key steps include using specialized tools to remove the final drive and axle, disassembling internal components like planetary gears and carriers, and precisely installing seals and bearings during assembly. Safety notices warn of risks like uncontrolled machine movement if brakes are ineffective during removal.
This document provides instructions for disassembling and assembling the torque divider of a D6R track-type tractor. It describes removing and installing over 30 different components of the torque divider. Key steps include using tools and hoists to remove large components like the torque divider housing weighing 145 kg, and precisely measuring clearances between components like the stator and turbine wheel to be between 1.76 to 1.94 mm. Reassembly involves installing bearings and seals, heating components, and torquing bolts to specified values.
This document provides instructions for disassembling and assembling the bevel and transfer gears of a D6R track-type tractor. It describes removing over 30 individual components in 26 steps, including the transmission gears, bearings, seals, and housings. Reassembly is outlined in 38 steps, with specifics on heating and installing bearings, applying sealant, adjusting end play and backlash using shims and gauges, and torquing bolts. The document is highly technical and aimed at mechanics performing gearbox maintenance and repairs.
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Similar to Caterpillar Cat 992D Wheel Loader (Prefix 7MJ) Service Repair Manual (7MJ00001 and up).pdf
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides tightening specifications for the cylinder head bolts. Valves, seals, guides and other components are also removed and installed according to the procedures in the document.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions. Reassembly follows the reverse process while ensuring cleanliness.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse of removal, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides detailed instructions for installing gaskets, seals, and torquing bolts to the specified values. Valves, guides, seals and other components are also removed and installed using the appropriate tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing connecting tubes and bolts, and lifting off the cylinder head. The installation is the reverse, and includes cleaning surfaces, installing new seals and gaskets, and torquing bolts in a specific sequence. Valves, guides, and other components are also removed and installed using various tools as outlined in the procedure.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine. It describes removing components like the valve cover, coolant lines, and cylinder head bolts. It then details disassembling the cylinder head by removing valves, springs, seals and guides. The assembly section describes cleaning and inspecting parts, and installing guides, seals, valves, springs and other components in the reverse order of removal. Precautions are provided to prevent injury and contamination.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing various tubes and bolts, and using lifting equipment to remove the cylinder head. The installation process reverses these steps and provides detailed instructions on cleaning, installing new seals and gaskets, and tightening bolts in a specific sequence with the proper torque. Disassembly of the cylinder head involves using tools to compress springs and remove valves, seats, guides, and lifters while taking safety precautions.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
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This document provides instructions for disassembling and assembling the final drive of a D6R track-type tractor. The disassembly procedure involves using various tools to remove 19 different components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and includes precautions for installing seals and bearings correctly.
The document provides instructions for removing and installing final drives on a D6R track-type tractor. It describes:
1) Removing the final drives which involves draining oil, removing mounting bolts and hardware, and lifting the drive out.
2) Disassembling the final drives by removing planetary carriers, gears, shafts, seals, and other components.
3) Assembling the final drives by reversing the disassembly steps and ensuring proper installation of seals, gears, carriers, and mounting hardware.
4) Reinstalling the final drives by lifting them into place, inserting mounting bolts and hardware, and refilling with oil.
This document provides instructions for removing and disassembling a final drive from a D6R track-type tractor, as well as assembling a final drive. Key steps include using specialized tools to remove the final drive and axle, disassembling internal components like planetary gears and carriers, and precisely installing seals and bearings during assembly. Safety notices warn of risks like uncontrolled machine movement if brakes are ineffective during removal.
This document provides instructions for disassembling and assembling the torque divider of a D6R track-type tractor. It describes removing and installing over 30 different components of the torque divider. Key steps include using tools and hoists to remove large components like the torque divider housing weighing 145 kg, and precisely measuring clearances between components like the stator and turbine wheel to be between 1.76 to 1.94 mm. Reassembly involves installing bearings and seals, heating components, and torquing bolts to specified values.
This document provides instructions for disassembling and assembling the bevel and transfer gears of a D6R track-type tractor. It describes removing over 30 individual components in 26 steps, including the transmission gears, bearings, seals, and housings. Reassembly is outlined in 38 steps, with specifics on heating and installing bearings, applying sealant, adjusting end play and backlash using shims and gauges, and torquing bolts. The document is highly technical and aimed at mechanics performing gearbox maintenance and repairs.
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Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BLE) Service Repair Manual ...hdjsjndndnd
This document provides instructions for disassembling and assembling the final drive of a D6R II track-type tractor. The disassembly procedure involves using various tools to remove 19 parts from the final drive assembly, including the planetary carrier, gears, seals, and hub. The assembly procedure describes 16 steps for installing the parts in reverse order, noting the importance of cleanliness and applying oil during assembly. Torque specifications and heating instructions are provided for certain bolts and bearings.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BMK) Service Repair Manual ...hdjsjndndnd
The document provides instructions for disassembling and assembling the final drive of a D6R II track-type tractor. It describes in detail how to remove and install components such as the planetary carrier, hub, ring gear, and seals using the proper tools. Cleanliness is emphasized throughout the process to prevent dirt from entering parts. Proper bearing installation and torque specifications are also outlined to ensure correct assembly.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02184090
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 5P-8700 Lifting Bracket 2
Start By:
a. Remove the unit injector sleeves. Refer to Disassembly and Assembly, "Unit Injector Sleeve
- Remove".
b. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00570914
1. Remove hose assembly (1) from the front of the fuel manifold.
Illustration 2 g00570923
2. Remove hose assembly (2) from the rear of the fuel manifold.
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4. Illustration 3 g00582732
3. Remove tube assembly (3).
Illustration 4 g00570979
4. Remove cylinder head bolts (5). Remove bolts (4).
Illustration 5 g00570983
5. Attach Tooling (A) and a suitable lifting device to fuel manifold (6). The weight of the fuel
manifold for the 3412E is approximately 60 kg (131 lb). The weight of the fuel manifold for
the 3408E is approximately 39 kg (86 lb). Remove bolts (7). Remove fuel manifold (6).
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5. vO
Illustration 6 g01105094
6. Attach Tooling (B) and a suitable lifting device to the cylinder head. The weight of the
cylinder head for the 3412E is approximately 172 kg (380 lb). The weight of the cylinder
head for the 3408E is approximately 90 kg (200 lb). Remove cylinder head nuts (8).
Illustration 7 g01105075
7. Remove cylinder head (9) and the gasket.
Illustration 8 g01105076
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6. 8. Remove seals (10).
9. Remove spacer plate (11).
Illustration 9 g01105072
10. Remove O-ring seals (12) and gasket (13).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02184092
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 5P-8700 Lifting Bracket 2
C 8C-8422 Sealant 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Thoroughly clean the spacer plate and the bottom surface of the cylinder head. A new
spacer plate gasket must be installed when the cylinder head is removed.
Note: Apply a thin film of clean engine oil on the seals and the O-ring seals prior to installation.
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8. Illustration 1 g01105072
1. Install O-ring seals (12) and gasket (13).
Illustration 2 g01105076
2. Install spacer plate (11).
3. Install seals (10).
Illustration 3 g01105075
4. Position the gasket on the engine. Attach Tooling (B) and a suitable lifting device to the
cylinder head. The weight of the cylinder head for the 3412E is approximately 172 kg
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9. (380 lb). The weight of the cylinder head for the 3408E is approximately 90 kg (200 lb).
Install cylinder head (9).
Illustration 4 g01105094
5. Install cylinder head nuts (8). Remove Tooling (B).
Illustration 5 g00570607
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10. Illustration 6 g00582780
6. Apply Tooling (C) to the shaded area of the fuel manifold. Tooling (C) is applied to the
bottom portion of the fuel manifold. Tooling (C) is permitted on the entire face of the fuel
manifold.
Illustration 7 g00570983
7. Attach Tooling (A) and a suitable lifting device to fuel manifold (6). The weight of the fuel
manifold for the 3412E is approximately 60 kg (131 lb). The weight of the fuel manifold for
the 3408E is approximately 39 kg (86 lb). Install fuel manifold (6). Install bolts (7).
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12. Illustration 10 g00582808
Note: Apply clean engine oil to the bolts for the cylinder head.
8. Install cylinder head bolts (5). Install bolts (4).
9. Tighten the bolts in the following sequence:
In a numerical sequence, tighten the bolts 1 through 26 for the 3412E.
In a numerical sequence, tighten the bolts 1 through 18 for the 3408E.
a. In a numerical sequence, tighten the bolts to a torque of 270 ± 15 N·m
(200 ± 11 lb ft).
b. In a numerical sequence, tighten the bolts to a torque of 450 ± 15 N·m
(330 ± 11 lb ft).
c. In a numerical sequence, again tighten the bolts to a torque of 450 ± 15 N·m
(330 ± 11 lb ft).
d. Tighten the upper row of nuts that are on the cylinder head in the following sequence:
In a numerical sequence, tighten nuts 27 through 39 for the 3412E to a torque of
45 ± 7 N·m (33 ± 5 lb ft).
In a numerical sequence, tighten nuts 19 through 27 for the 3408E to a torque of
45 ± 7 N·m (33 ± 5 lb ft).
Illustration 11 g00582732
10. Install tube assembly (3).
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13. Illustration 12 g00570923
11. Install hose assembly (2) on the rear of the fuel manifold.
Illustration 13 g00570914
12. Install hose assembly (1) on the front of the fuel manifold.
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the unit injector sleeves. Refer to Disassembly and Assembly, "Unit Injector Sleeve -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 21 00:28:34 UTC+0800 2021
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14. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i05933135
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7433 Valve Lifter Tool Group 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00571490
Illustration 2 g00571491
1. Install Tooling (A) in lifter assembly (1) .
2. Remove lifter assembly (1) from the lifter bore.
Illustration 3 g00571492
3. Remove lifter guide spring (2) from the lifter assembly.
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16. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5P-7433 Valve Lifter Tool Group 1
Note: Install new valve lifter guide springs on the valve lifter when the valve lifters are
removed from the engine.
Note: Apply clean engine oil to the ball socket for the pushrod and the bore for the valve
lifter assembly.
Illustration 4 g00571513
1. Make an alignment of the new lifter guide spring (2) in Tooling (A) .
Illustration 5 g01104989
2. Install lifter assembly (1) in the cylinder block with Tooling (A) .
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17. End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 21 00:29:31 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i06177964
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
b. Remove the lifter group. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the flywheel housing. Refer to Disassembly and Assembly, " Flywheel Housing -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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19. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00572086
1. Remove four bolts (1) and plate (2) from the rear of the camshaft. Remove gear (3) from the
camshaft.
Illustration 2 g00572090
2. Rotate the engine until the “V” marks on the front of the timing gears are in alignment.
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20. Illustration 3 g00572095
3. Remove two bolts (5) and plate (4) from the camshaft.
Illustration 4 g00572105
4. Remove camshaft (6) from the cylinder block.
Illustration 5 g00572214
5. If necessary, remove camshaft gear (7) with Tool (A) and press.
Installation Procedure
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21. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 6 g00572220
Note: The key for gear (7) must be in position on the camshaft (6) before gear (7) is
installed.
1. Do not use a torch to heat camshaft gear (7). Raise the temperature of camshaft gear (7) by
one of the following methods.
◦ Use a suitable oven to raise the temperature of camshaft gear (7). Do not exceed
150° C (302° F) for more than four hours.
◦ Use a suitable induction heater to raise the temperature of the hub of camshaft gear
(7). Do not exceed 150° C (302° F) at bottom of gear teeth root radius.
2. Install camshaft gear (7) to camshaft (6).
3. Put 8T-2998 Lubricant on the camshaft lobes and the rollers for the valve lifter. Put clean
engine oil on the bearing journals of the camshaft.
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22. Illustration 7 g00572105
4. Install camshaft (6) until the rear of the camshaft is even with the rear of the cylinder block.
Illustration 8 g00572090
5. Make an alignment of the “V” marks on the camshaft gear and the idler gear.
Illustration 9 g00572221
6. Install plate (4) on the cylinder block.
Illustration 10 g00572086
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23. 7. Install gear (3) and plate (2) on the rear of the camshaft.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
b. Install the lifter group. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 21 00:30:28 UTC+0800 2021
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24. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01519738
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8S-8293 Extension 1
5P-1667 Tube 1
Start By:
A. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
B. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
C. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00569925
1. Remove the rear camshaft bearing with Tool (A) .
2. Remove the remainder of the camshaft bearings with Tool (A) through the rear of the
engine block. Start from the rear of the cylinder block and move toward the front.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8S-8293 Extension 1
5P-1667 Tube 1
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26. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the inside of the cylinder block is clean. Inspect the camshaft bore for
metal burrs. Put a thin film of clean engine oil on the inside of the camshaft bearing bores
and on each camshaft bearing prior to installation.
Note: Two different camshaft bearings are used. Install the wider camshaft bearings in the
front and rear camshaft bores. Install the narrow camshaft bearings in the inner bores.
Illustration 2 g00570127
1. Install all the camshaft bearings with Tool (A) so that the oil hole in the camshaft bearing is
in a horizontal position. Installation angle (1) is 90 ± 15°.
2. Install the camshaft bearings with Tool (A) on the front side of the engine. Start the bearing
that is being installed from the rear of each bore. Pull the bearing into the bore with Tool
(A). Use the following procedure for achieving the proper installation depth for the
bearings.
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27. Illustration 3 g00583232
a. Install the rear camshaft bearing. Pull the bearing into the bore until the front face of
the bearing is flush with the front face of bore (2).
b. Install the narrow internal camshaft bearings. Start at the rear of the engine and work
forward. Pull each bearing into the bore until the front face of the bearing is flush
with the front face of the bore.
Illustration 4 g00569930
Measure the depth of the front camshaft bearing.
c. Install the front camshaft bearing with Tool (A) until the bearing is at the specified
depth. the depth is measured from the front of the engine block.
The front camshaft bearing for the 3412E should be 7.4 ± 0.5 mm (0.29 ± 0.02 inch)
from the front face of the engine block.
The front camshaft bearing for the 3408E should be 4.6 ± 0.5 mm (0.18 ± 0.02 inch)
from the front face of the engine block.
Note: Refer to Specifications, "Camshaft Bearings" for more information about camshaft
bearings.
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28. End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
c. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 21 00:31:24 UTC+0800 2021
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29. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01057286
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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30. Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
1. Drain the oil from the engine oil pan into a suitable container for storage or disposal.
Illustration 1 g00552331
Typical example
2. Remove tube assembly (1). Remove the gaskets.
Illustration 2 g00552333
Typical example
3. Remove bolts (2) from engine oil pan (3).
4. Use two technicians in order to remove engine oil pan (3).
The weight of the engine oil pan for the 3408E is approximately 14 kg (31 lb).
The weight of the engine oil pan for the 3412E is approximately 27 kg (60 lb).
5. Thoroughly remove gasket (4) from the engine oil pan and the cylinder block.
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31. Make sure that all of the old gasket material has been removed from the mating surfaces of
the engine oil pan and the cylinder block. Make sure that all surfaces are clean and free of
dirt and debris.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use 5H-2471 Adhesive to install a new gasket on the engine oil pan.
Illustration 3 g00552333
Typical example
2. Put new gasket (4) into position on engine oil pan (3).
3. Use two technicians in order to put engine oil pan (4) in position on the engine.
The weight of the engine oil pan for the 3408E is approximately 14 kg (31 lb).
The weight of the engine oil pan for the 3412E is approximately 27 kg (60 lb).
4. Install bolts (2) that hold engine oil pan (3) to the cylinder block.
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32. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
33. Illustration 4 g00552331
Typical example
5. Install tube assembly (1).
6. Fill the engine to the correct level with the recommended oil. Refer to the Operation and
Maintenance Manual.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 21 00:32:21 UTC+0800 2021
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34. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992D WHEEL LOADER 7MJ
Configuration: 992D Wheel Loader 7MJ00001-UP (MACHINE) POWERED BY 3412 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i05661411
Cylinder Liner - Remove
SMCS - 1216-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
5P-8665 Cylinder Liner Puller Gp 1
6V-9448(1)
Cylinder Pack Puller Gp 1
373-1438(2)
Cylinder Pack Puller Gp 1
(1)
Alternative option to remove liner, piston, and connecting rod as an assembly for 137 mm (5.4 inch) and 140 mm
(5.5 inch) bore diameters.
(2)
Alternative option to remove liner, piston, and connecting rod as an assembly for 145 mm (5.7 inch) bore
diameter.
Start By:
a. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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35. Illustration 1 g01005579
1. Remove cylinder liner (1) with Tooling (A).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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