The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...fjjskmdmem
This document provides instructions for removing and installing various components of a Caterpillar 3304 engine, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures provide detailed steps and illustrations for each component, with notices to keep parts clean and properly align timing marks.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...fjsjjekdkme
This document provides instructions for removing and installing various components of a Caterpillar 3304 engine, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures provide detailed steps and illustrations for each component, with notices to keep parts clean and properly align timing marks.
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures describe removing each part, checking part dimensions, cleaning surfaces, lubricating, and correctly installing each part while maintaining proper engine timing. Tools required are also listed.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...didkskdkmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including:
- Spacer plate removal and installation
- Water director removal and installation
- Lifter group removal and installation
- Camshaft removal and installation
The instructions include preparation steps, removal procedures with illustrations, and installation procedures with lubrication and alignment guidelines. Safety notices are provided to keep parts clean and prevent damage during disassembly and assembly.
Caterpillar cat 966 d wheel loader (prefix 35s) service repair manual (35s020...fjjskkemsmee
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The instructions are:
1. Remove the starting motor and install a turning tool in the flywheel housing. Turn the flywheel to set the #1 piston at top center.
2. Remove plugs to view the #1 piston through an inspection hole and install a bolt when the piston is at top center.
3. Install the fuel injection pump housing and governor, ensuring proper timing between components.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjjsekkdmme
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...fjjskmdmem
This document provides instructions for removing and installing various components of a Caterpillar 3304 engine, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures provide detailed steps and illustrations for each component, with notices to keep parts clean and properly align timing marks.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...fjsjjekdkme
This document provides instructions for removing and installing various components of a Caterpillar 3304 engine, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures provide detailed steps and illustrations for each component, with notices to keep parts clean and properly align timing marks.
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures describe removing each part, checking part dimensions, cleaning surfaces, lubricating, and correctly installing each part while maintaining proper engine timing. Tools required are also listed.
Caterpillar cat 950 b wheel loader (prefix 65r) service repair manual (65r000...didkskdkmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including:
- Spacer plate removal and installation
- Water director removal and installation
- Lifter group removal and installation
- Camshaft removal and installation
The instructions include preparation steps, removal procedures with illustrations, and installation procedures with lubrication and alignment guidelines. Safety notices are provided to keep parts clean and prevent damage during disassembly and assembly.
Caterpillar cat 966 d wheel loader (prefix 35s) service repair manual (35s020...fjjskkemsmee
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The instructions are:
1. Remove the starting motor and install a turning tool in the flywheel housing. Turn the flywheel to set the #1 piston at top center.
2. Remove plugs to view the #1 piston through an inspection hole and install a bolt when the piston is at top center.
3. Install the fuel injection pump housing and governor, ensuring proper timing between components.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjjsekkdmme
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F L Excavator. It describes 40 steps to disassemble the various components of the travel motor including removing seals, springs, pistons, plates, and bearings. It then describes the assembly process in reverse, providing details on cleaning parts and applying lubricant before reinstalling components in the proper order and orientation.
The document provides instructions for removing and installing a piston pump used for hoist and steering functions on a Caterpillar 725C articulated truck. The removal process involves taking off the cab, then disconnecting hydraulic lines and electrical connectors from the pump. Individual components are then removed from the pump housing in reverse order of the installation instructions. Proper safety precautions and cleaning of parts is emphasized during disassembly and reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, removing components like bolts, valves, sensors, gears, bearings and seals. It then lists 29 steps for assembly, installing these components in reverse order. Cleanliness is emphasized throughout to prevent dirt from entering components. Various tools are required, including link brackets, eyebolts and retaining ring pliers.
Caterpillar Cat 390F Mobile Hydraulic Excavator (Prefix B37) Service Repair M...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the correct order and orientation, with notes about cleaning, marking, and applying lubricant to parts. Precautions are provided regarding spring-loaded components.
Caterpillar Cat 390F L Excavator (Prefix TYE) Service Repair Manual (TYE00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It describes 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then describes 36 steps for reassembly, including installing seals, bearings, pistons, springs and covers. Precise alignment marks are required for accurate reassembly. Cleanliness is critical and tools are needed to remove and install certain parts.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...uddksemd8ud
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar Cat 345C L Mobile Hydraulic Excavator (Prefix M3E) Service Repair...uddksemd8ud
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, and seals. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the correct order. Contamination of hydraulic systems must be avoided during the process.
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools such as an eyebolt, retaining ring pliers, and bearing puller are required to complete the process.
The document provides instructions to remove the rear power take-off (RPTO) from a Caterpillar C9.3 engine. The steps are:
1. Remove the flywheel housing to access the RPTO.
2. Disconnect the drive shaft from the RPTO and remove retaining bolts.
3. Lift the RPTO straight up to remove.
Caterpillar Cat 340F L LRE Excavator (Prefix YBF) Service Repair Manual (YBF0...uddksemd8ud
This document provides the disassembly and assembly procedures for the travel motor on a 340F L LRE excavator. It includes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. The 27 steps to assemble list installing these same components in reverse order and include notes about lubrication, alignment and torque specifications. Required tools are listed for both procedures.
The document provides instructions for disassembling a piston motor (hydraulic fan) with the following key steps:
1. Remove the head and internal components like seals, plates, and bearings.
2. Extract the pistons, retainer, and bearings from the housing.
3. Use specialty tools to remove the retaining ring and springs, allowing removal of the swashplate and shaft.
Proper safety precautions and cleaning of parts is emphasized before disassembly.
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing plugs, seals, valves, and connectors in reverse order of removal.
3) Installing the engine oil filter base on the engine using guide studs and bolts, and reconnecting hoses.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position. Lubricate seals and install the pump, securing it with a bushing.
2. Use a measurement tool to check that the rack has the proper travel of 15.70 mm after installation.
3. Repeat the process to install the remaining fuel injection pumps and reinstall the cover.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It lists required tools and outlines a 15 step procedure for removing the swivel that includes disconnecting hydraulic lines, removing bolts and other fasteners, and using lifting devices. A 7 step procedure is then given for disassembling the swivel once it is removed, which involves cleaning it, positioning it on a repair stand, and separating its outer housing from the rotor using bolts and other tools.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and housing components are then removed to separate the rotor from the outside housing.
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C MH excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly in reverse order, providing details on installing components and applying sealant or lubricant.
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Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F L Excavator. It describes 40 steps to disassemble the various components of the travel motor including removing seals, springs, pistons, plates, and bearings. It then describes the assembly process in reverse, providing details on cleaning parts and applying lubricant before reinstalling components in the proper order and orientation.
The document provides instructions for removing and installing a piston pump used for hoist and steering functions on a Caterpillar 725C articulated truck. The removal process involves taking off the cab, then disconnecting hydraulic lines and electrical connectors from the pump. Individual components are then removed from the pump housing in reverse order of the installation instructions. Proper safety precautions and cleaning of parts is emphasized during disassembly and reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, removing components like bolts, valves, sensors, gears, bearings and seals. It then lists 29 steps for assembly, installing these components in reverse order. Cleanliness is emphasized throughout to prevent dirt from entering components. Various tools are required, including link brackets, eyebolts and retaining ring pliers.
Caterpillar Cat 390F Mobile Hydraulic Excavator (Prefix B37) Service Repair M...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the correct order and orientation, with notes about cleaning, marking, and applying lubricant to parts. Precautions are provided regarding spring-loaded components.
Caterpillar Cat 390F L Excavator (Prefix TYE) Service Repair Manual (TYE00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It describes 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then describes 36 steps for reassembly, including installing seals, bearings, pistons, springs and covers. Precise alignment marks are required for accurate reassembly. Cleanliness is critical and tools are needed to remove and install certain parts.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...uddksemd8ud
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar Cat 345C L Mobile Hydraulic Excavator (Prefix M3E) Service Repair...uddksemd8ud
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, and seals. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the correct order. Contamination of hydraulic systems must be avoided during the process.
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools such as an eyebolt, retaining ring pliers, and bearing puller are required to complete the process.
The document provides instructions to remove the rear power take-off (RPTO) from a Caterpillar C9.3 engine. The steps are:
1. Remove the flywheel housing to access the RPTO.
2. Disconnect the drive shaft from the RPTO and remove retaining bolts.
3. Lift the RPTO straight up to remove.
Caterpillar Cat 340F L LRE Excavator (Prefix YBF) Service Repair Manual (YBF0...uddksemd8ud
This document provides the disassembly and assembly procedures for the travel motor on a 340F L LRE excavator. It includes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. The 27 steps to assemble list installing these same components in reverse order and include notes about lubrication, alignment and torque specifications. Required tools are listed for both procedures.
The document provides instructions for disassembling a piston motor (hydraulic fan) with the following key steps:
1. Remove the head and internal components like seals, plates, and bearings.
2. Extract the pistons, retainer, and bearings from the housing.
3. Use specialty tools to remove the retaining ring and springs, allowing removal of the swashplate and shaft.
Proper safety precautions and cleaning of parts is emphasized before disassembly.
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing plugs, seals, valves, and connectors in reverse order of removal.
3) Installing the engine oil filter base on the engine using guide studs and bolts, and reconnecting hoses.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position. Lubricate seals and install the pump, securing it with a bushing.
2. Use a measurement tool to check that the rack has the proper travel of 15.70 mm after installation.
3. Repeat the process to install the remaining fuel injection pumps and reinstall the cover.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It lists required tools and outlines a 15 step procedure for removing the swivel that includes disconnecting hydraulic lines, removing bolts and other fasteners, and using lifting devices. A 7 step procedure is then given for disassembling the swivel once it is removed, which involves cleaning it, positioning it on a repair stand, and separating its outer housing from the rotor using bolts and other tools.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and housing components are then removed to separate the rotor from the outside housing.
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C MH excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly in reverse order, providing details on installing components and applying sealant or lubricant.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01048591
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4979 Carbon Seal Installation Tool 1
B 8S-2245 Injector Cleaning Tool 1
C 6V-4089 Reamer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00448903
1. Put carbon dam seal (1) on the small end of Tool (A). Expand carbon dam seal (1) by
sliding carbon dam seal (1) to the large end of Tool (A). Put Tool (A) against the fuel
injector nozzle. Slide carbon dam seal (1) from Tool (A) to the fuel injector nozzle. Slide
carbon dam seal (1) into position in the groove of the fuel injector nozzle, as shown. Use
Tool (A) in order to install carbon dam seal (1).
2. To clean the fuel injector nozzles, refer to Special Instruction, SEHS7292 for the use of
Tool (B) .
3. Install a new compression seal (2) on the fuel injector nozzle.
Illustration 2 g00448904
4. Use Tool (C) in order to clean the bore in the cylinder head for the fuel injector nozzle. Use
a wrench in order to turn Tool (C) .
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4. Illustration 3 g00448905
Illustration 4 g00448906
5. Align notch (3) in fuel injector nozzle (5) to the tab in clamp (4) during installation.
6. Install fuel injector nozzle (5). Ensure that the notch in the injector is aligned with the tab in
clamp (4) .
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00903297
Fuel Ratio Control - Remove
SMCS - 1278-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00460630
1. Disconnect fuel pressure line (3). Remove two bolts (2) .
2. Move fuel ratio control (1) upward in order to disengage the fuel ratio control from the lever
assembly in the governor.
Illustration 2 g00460631
3. Remove four O-ring seals (4) and screen assembly (5) .
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7. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00903551
Fuel Ratio Control - Disassemble
SMCS - 1278-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1820 Fixture Assembly 1
B 1P-1855 Retaining Ring Pliers 1
C 6V-9072 Guide 1
Start By:
A. Remove the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g00460737
1. Remove cover (1) and O-ring seal (2) .
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. In order to release the spring force, hold cover (3) in position and slowly remove the two
bolts that hold cover (3) in place.
Illustration 2 g00460791
3. Remove spring (4), washer (5) and diaphragm (6) from retainer (7). Remove retainer (7)
from housing (8) .
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9. Illustration 3 g00460793
4. Remove nut (13) from valve extension (12) and remove valve extension (12) from retainer
(7). Remove stem (9) from valve extension (12). Remove spring (10) and O-ring seal (11)
from valve extension (12) .
Illustration 4 g00460795
5. Remove spring (14) and retainer (15) from housing (8) .
6. All parts should be cleaned and inspected. Replace all parts that are worn or damaged.
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10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01135000
Fuel Ratio Control - Assemble
SMCS - 1278-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1820 Fixture Assembly 1
B 1P-1855 Retaining Ring Pliers 1
C 6V-9072 Guide 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the condition of the O-ring and the diaphragm. If the O-ring or the diaphragm is
worn or damaged use new parts for replacement.
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11. Illustration 1 g00460801
1. Install spring (1) and retainer (2) into housing (3) .
Illustration 2 g00460828
2. Install O-ring seal (6) and spring (5) into valve extension (7). Install stem (4) into valve
extension (7). Secure valve extension (7) to retainer (8) with nut (9) .
Illustration 3 g00460830
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12. 3. Install stem (4) and retainer (8) into housing (3) .
Illustration 4 g00460912
4. Install diaphragm (12), washer (11) and spring (10) on retainer (8) .
Illustration 5 g00460914
Illustration 6 g00460917
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13. 5. Install cover (13) on housing (3). Secure cover (13) with two bolts and washers.
6. Install O-ring seal (15) onto cover (14) and install cover (14) onto cover (13). Secure cover
(14) with two bolts.
Note: Refer to Testing and Adjusting, "Fuel System" for additional information on the
adjustment procedure for the fuel ratio control.
End By: Install the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00903481
Fuel Ratio Control - Install
SMCS - 1278-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00460631
1. Screen assembly (5) and four O-ring seals (4) should be inspected, replaced and installed.
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15. Illustration 2 g00460630
2. Put fuel ratio control (1) in position and engage the fuel ratio control with the lever
assembly in the governor.
3. Install bolts (2) that hold the fuel ratio control and connect fuel pressure line (3) to fuel ratio
control (1). Refer to Testing and Adjusting, "Fuel System" for more information on the
adjustment procedure for the fuel ratio control.
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00879991
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00475568
1. Remove nut (1) and the washer. Disconnect ground wire (4) from the fuel shutoff solenoid.
2. Remove two nuts (2) and the washers.
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17. 3. Remove fuel shutoff solenoid (3) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00475568
1. Install the gasket and fuel shutoff solenoid (3) .
2. Apply 9S-3263 Thread Lock Compound on the threads for two nuts (2) .
3. Install the washers and two nuts (2) .
4. Connect ground wire (4) to the fuel shutoff solenoid. Install nut (1) and the washer.
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00930839
Automatic Timing Advance - Remove
SMCS - 1272-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 0T-0065 Bolt 1
C
9S-9155 Spacer 1
8S-2264 Pump Impeller Puller 2
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Front Housing - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. 1. Follow the procedure in Steps 3 and 4 in order to time the fuel injection pump when the
front cover is removed. Follow the procedure in Steps 6 and 7 in order to time the fuel
injection pump when the front cover is installed.
Note: The No. 1 piston should be at the top center position on the compression stroke at the
start of all timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft
rotation is given.
Illustration 1 g00474593
2. Remove the electric starting motor and install Tool (A) .
Illustration 2 g00474592
3. Turn the crankshaft counterclockwise until the "C" on the crankshaft gear and the "C" on
the camshaft gear are in alignment.
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20. Illustration 3 g00474594
4. Remove two plugs and install Tool (B) in the flywheel housing. The large plug hole is for
viewing.
5. To find the top center compression stroke for the No. 1 piston, use Tool (A) in order to turn
the flywheel clockwise for approximately 30 degrees. This procedure should be used to
remove all of the end play from the timing gears.
6. Use Tool (A) in order to turn the flywheel counterclockwise in the direction of the engine
rotation until Tool (B) can be installed in the flywheel. The piston is at the top center
position.
Note: If you go past the bolt hole, you must start the procedure again.
Note: Remove the breather assembly from the valve mechanism cover. The piston is at the
top center position on the compression stroke when the inlet valve is closed and the exhaust
valve is closed for the No. 1 cylinder. You must be able to move the rocker arms up and
down with your hand.
Illustration 4 g00474595
7. Remove bolt (1) and washer (2) that secures the automatic timing advance.
NOTICE
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21. The automatic timing advance must have support during removal in
order to help prevent damage to components.
Illustration 5 g00474596
8. Install bolt (1) and leave a 6.35 mm (.250 inch) gap. Install Tool (C), as shown. Tighten the
stud in order to loosen the fuel pump drive gear from the taper on the fuel injection pump
camshaft.
9. Remove Tool (C) and bolt (1). Remove the automatic timing advance.
Copyright 1993 - 2020 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935438
Automatic Timing Advance - Disassemble
SMCS - 1272-015
Disassembly Procedure
Start By:
A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00476292
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23. 1. Remove two screws (1) and plate (2) .
NOTICE
The weights are held in position with two springs for each weight that
is under compression. Carefully remove the weights and the springs in
order to help prevent possible injury.
Illustration 2 g00476293
2. Remove springs (3) and (5), weight (6) and slide (4) from each side of the assembly.
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24. Illustration 3 g00476294
3. If necessary, remove gear (7). Remove seals (8) and (9) .
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966D WHEEL LOADER 35S
Configuration: 966D WHEEL LOADER 35S02148-02522 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935599
Automatic Timing Advance - Assemble
SMCS - 1272-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 1 g00476382
1. If dowels (3) were removed from the gear hub, installation dimension (X) is 9.00 ± 0.50 mm
(.354 ± .020 inch).
2. Install seals (4) and (5) .
3. Put gear (1) in position on hub assembly (2) .
Illustration 2 g00476383
4. Install slide (7), weight (9) and springs (6) and (8) on each side of the assembly.
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28. Illustration 3 g00476385
5. Install plate (11) with two screws (10) .
End By: Install the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Install".
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