The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any lines or components.
2) Removing the ripper by detaching lift cylinders, loosening mounting bolts, and lifting it free with a hoist.
3) Removing the ripper lift cylinder by disconnecting lines and hoses, loosening mounting bolts, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing mounting pins, and lifting the bucket free with a hoist.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
2. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06552519
System Pressure - Release
SMCS - 5050-553-PX
Pressure Release Procedure
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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3. Dispose of all fluids according to local regulations and mandates.
1. Move the machine to a smooth, horizontal location that is away from operating machines
and away from personnel.
Note: Permit only one operator on the machine. Keep all other personnel away from the
machine or in the sight of the operator.
2. Place the steering control lever in the NEUTRAL position.
3. Engage the parking brake.
4. Lower the attachments to the ground.
5. Stop the engine.
6. Turn the key to the ON position, but do not start the engine.
7. Verify that the implement shutoff control is not activated.
8. Move the control levers through the full range of travel several times. This step will relieve
any pressure that may be present in the implement hydraulic system.
9. Loosen the filler cap on the hydraulic tank so that the pressure in the tank is released.
10. Tighten the filler cap on the hydraulic tank.
11. The pressure in the hydraulic system has been released and lines or components can be
removed.
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4. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06791428
Ripper - Remove and Install
SMCS - 6310-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-9200 Lever Puller Hoist 1
386-6031(1)
Lever Puller Hoist 1
(1)
This part number complies with European requirements.
Start By:
a. Release the system pressure.
Illustration 1 g01017886
Typical Example
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5. 1. Remove bolt (2) and pin (3). Repeat for the other side.
2. Start the engine and retract ripper lift cylinders (1).
Illustration 2 g01319601
Typical Example
3. Secure ripper lift cylinders (1) away from the ripper.
Illustration 3 g01319559
Typical Example
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6. Illustration 4 g01017989
Typical Example
4. Attach Tooling (A) and a suitable lifting device to ripper (4). The weight of ripper (4) is
approximately 600 kg (1323 lb). Raise ripper (4) off the ground.
5. Remove locknuts (5) from both sides of ripper (4). Remove ripper (4).
Illustration 5 g01017990
Typical Example
6. Remove dowels (6) from both sides of the machine, if necessary.
Installation Procedure
1. Install ripper (4) in the reverse order of removal.
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7. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06298578
Ripper Lift Cylinder - Remove and Install
SMCS - 5352-010
Removal Procedure
Start By:
a. Release the hydraulic system pressure.
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
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8. Illustration 1 g01022759
1. Disconnect tube assembly (1) and hose assembly (2) from ripper lift cylinder (3).
Illustration 2 g01319756
Typical Example
Illustration 3 g01022761
2. Attach a suitable lifting device to ripper lift cylinder (3). The weight of ripper lift cylinder (3) is
approximately 54 kg (120 lb).
3. Remove bolt (4) and pin (5).
Illustration 4 g01319759
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9. Typical Example
4. Position ripper lift cylinder (3) in the horizontal position.
5. Remove bolt (6) in order to remove ripper lift cylinder (3).
Disassembly and Assembly Information
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4252 Repair Stand 1
B 195-4609 Seal Pick 1
C - Loctite 609 Retaining Compound -
D 8H-8541 Socket 1
E - Loctite ViperLube High Performance Synthetic Grease -
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
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10. Illustration 5 g01319760
(1) Use Tooling (D) in order to install bolt (1). Tighten nut (1) to a torque of 2100 ± 250 N·m
(1550 ± 185 lb ft).
(2) Apply Tooling (C) to wiper seal groove (2) prior to assembly.
(3) Apply lubrication to the threads of crown (3) with Tooling (E). Tighten crown (3) to a torque of
600 ± 130 N·m (440 ± 95 lb ft).
Note: Lubricate sealing lips with a thin covering of the lubricant that is being sealed.
Installation Procedure
Illustration 6 g01319768
1. Attach a suitable lifting device to ripper lift cylinder (3).
2. Position ripper lift cylinder (3). The weight of ripper lift cylinder (3) is approximately 54 kg
(120 lb).
3. Install bolt (6).
Illustration 7 g01022761
4. Position ripper lift cylinder (3).
5. Install pin (5) and bolt (4).
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11. Illustration 8 g01022759
6. Connect tube assembly (1) and hose assembly (2) onto ripper lift cylinder (3).
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12. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06293787
Bucket - Remove and Install
SMCS - 6101-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
350-7768 Electric Hydraulic Pump Gp (115V) 1
350-7769 Electric Hydraulic Pump Gp (230V) 1
6V-3175 Double Acting Cylinder 1
9U-6832 Nut 1
4C-9634 Puller Stud 1
9U-5266 Sleeve 1
4K-0684 Hard Washer 1
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
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13. Illustration 1 g01018116
1. Lower lift arm assembly (1) to suitable cribbing. Rest bucket (2) on the ground.
2. Release the hydraulic system pressure.
Illustration 2 g01018121
Illustration 3 g01018129
3. Attach a suitable lifting device to link and bearing assembly (3).
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14. 4. Remove bolt (5), the washer, and the spacer. Attach Tooling (A) to pin assembly (4). Use
two people in order to remove pin assembly (4) and Tooling (A). The weight of pin
assembly (4) and Tooling (A) is approximately 36 kg (80 lb).
Illustration 4 g01018133
5. Attach a suitable lifting device to bucket (2).
Illustration 5 g01018135
6. Remove bolt (6), the washer, and the spacer. Remove pin assembly (7) and washers (8).
7. Repeat Step 6 for the opposite side.
8. Remove bucket (2). The weight of bucket (2) is approximately 1406 kg (3100 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B - Loctite ViperLube High Performance Synthetic Grease -
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15. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 6 g01018133
1. Coat all the bores for the pin assemblies with Tooling (B).
2. Attach a suitable lifting device to bucket (2) and position bucket (2) to the machine. The
weight of bucket (2) is approximately 1406 kg (3100 lb).
Illustration 7 g01018135
3. Install pin assembly (7) and washers (8). Install bolt (6), the washer, and the spacer.
4. Repeat Step 3 for the opposite side.
Note: Install a minimum amount of one washer (8) on each side. Install additional washers
(8) in order to obtain 1.8 mm (0.07 inch) maximum clearance.
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16. Illustration 8 g01018121
Illustration 9 g01018116
5. Attach a suitable lifting device to link and bearing assembly (3) and position link and
bearing assembly (3) to bucket (2).
6. Install pin assembly (4). Install bolt (5), the washer, and the spacer.
7. Remove suitable cribbing from lift arm assembly (1).
Copyright 1993 - 2019 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06293862
Bucket Lever and Link - Remove and Install
SMCS - 6107-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
350-7768 Electric Hydraulic Pump Gp (115V) 1
350-7769 Electric Hydraulic Pump Gp (230V) 1
6V-3175 Double Acting Cylinder 1
9U-5266 Sleeve 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
3H-0467 Puller Washer 1
B 350-7768 Electric Hydraulic Pump Gp (115V) 1
350-7769 Electric Hydraulic Pump Gp (230V) 1
6V-3175 Double Acting Cylinder 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
9S-5431 Puller Sleeve Assembly 1
5P-8677 Adapter 1
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18. 9S-5433 Puller Adapter 3
5H-6197 Pin 3
8S-6377 Lock pin bolt 3
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Illustration 1 g00728909
Illustration 2 g00729065
1. Stop the engine with the bucket flat on the ground. Use a suitable lifting device in order to
support link and bearing assembly (1). Remove bolt (3), the washer, and the spacer.
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19. 2. Install Tooling (A). Use a suitable lifting device in order to prevent the Tooling from falling
after the pin assembly is removed. Remove pin assembly (2). Lower the link and bearing
assembly to the ground.
3. Start the engine. Extend or retract the tilt cylinder until the lever and bearing assembly is
vertical.
Illustration 3 g00729094
Illustration 4 g01334540
4. Use a suitable lifting device in order to support tilt cylinder (6). Remove bolt (4), the
washer, and the spacer that holds pin assembly (5) in place. Install Tooling (A) to the pin
assembly. Use a suitable lifting device in order to support Tooling (A). Remove pin
assembly (5). Lower tilt cylinder (6).
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20. Illustration 5 g00729103
Illustration 6 g00729124
5. Attach a suitable lifting device to the top of the lever and bearing assembly. Remove bolt
(7), the washer, and the spacer from pin assembly (8).
6. Install Tooling (B) to pin assembly (8). Use a suitable lifting device to support Tooling (B)
and the pin assembly (8) to prevent Tooling (B) and pin assembly (8) from falling. Remove
pin assembly (8). Remove bucket lever (9) and the link. The weight of bucket lever (9) and
the link assembly is approximately 288 kg (635 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C 9S-5561 Pin Driver Cap 1
D 9S-5562 Pin Driver Cap 1
E - Loctite ViperLube High Performance Synthetic Grease -
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21. Illustration 7 g00729269
1. Fasten a suitable lifting device to bucket lever (9) and the link assembly. Use a suitable
lifting device in order to install bucket lever (9) and the link assembly. Move bucket lever
(9) and the link assembly into position on the arm and bearing assembly. The weight of
bucket lever (9) and the link assembly is 288 kg (635 lb).
Illustration 8 g01019932
Note: Coat the bore for pin assembly (8) with Tooling (E). Lubricate the lip seals lightly
with the lubricant that is being sealed.
2. Install pin assembly (8) with Tooling (C).
Illustration 9 g00729103
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22. 3. Position pin assembly (8). Install the spacer, the washer, and bolt (7).
Illustration 10 g01334613
Illustration 11 g00729094
Note: Coat the bore for pin assembly (5) with Tooling (E). Lubricate the lip seals lightly
with the lubricant that is being sealed.
4. Fasten a suitable lifting device to tilt cylinder (6) and move the tilt cylinder into position.
5. Start the engine. Extend or retract the tilt cylinder until the hole in the cylinder and the hole
in the lever and bearing assembly are in alignment.
6. Use Tooling (D) in order to install pin assembly (5).
7. Install the spacer, the washer, and bolt (4).
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23. Illustration 12 g00728909
Note: Coat the bore for pin assembly (2) with Tooling (E). Lubricate the lip seals lightly
with the lubricant that is being sealed.
8. Use a suitable lifting device in order to raise and position link and bearing assembly (1).
Install pin assembly (2), the spacer, the washer, and bolt (3).
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24. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06757747
Bucket Lever and Link - Disassemble
SMCS - 6107-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
Start By:
a. Remove the bucket lever and link.
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25. Illustration 1 g00699913
Illustration 2 g00699922
1. Remove bolt (4), the washer, and pin assembly (2) to disconnect link and bearing assembly
(3) from bucket lever (1).
Illustration 3 g00699924
2. Remove lip-type seal (5) from both ends of link and bearing assembly (3). Use Tooling (A)
and a suitable press to remove bushings (6) from both ends of link and bearing assembly
(3).
Illustration 4 g00699927
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. 3. Remove lip-type seal (7) on both sides of bucket lever (1). Use Tooling (A) and a suitable
press to remove bearing (8) from bucket lever (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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28. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963K TRACK LOADER YDR
Configuration: 963K Track-Type Loader YDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
963K Track Type Loader Machine Systems
Media Number -M0086958-00 Publication Date -01/02/2018 Date Updated -27/02/2018
i06757758
Bucket Lever and Link - Assemble
SMCS - 6107-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B - 3% Moly Grease -
Illustration 1 g00699927
1. Lower the temperature of the new bearing. Use Tooling (A) and a suitable press to install
bearing (8) in bucket lever (1).
Note: Lubricate lip-type seals (7) with the lubricant that is being sealed.
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29. 2. Use Tooling (A) to install lip-type seal (7) on both sides of bucket lever (1).
Illustration 2 g00699924
3. Lower the temperature of the new bushings. Use Tooling (A) and a suitable press to install
bushings (6) on both ends of link and bearing assembly (3).
Note: Lubricate lip-type seals (5) with the lubricant that is being sealed.
4. Use Tooling (A) to install lip-type seals (5) on both ends of link and bearing assembly (3).
Note: Use Tooling (B) to coat pin assembly (2) before installation.
Illustration 3 g00699922
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30. Illustration 4 g00699913
5. Place link and bearing assembly (3) in position in bucket lever (1). Install pin assembly (2)
with the washer and bolt (4).
End By:
a. Install the bucket lever and link.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 8 16:25:03 UTC+0800 2019
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