This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in detail in bullet point form and include illustrations. Required tools are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...jfjkskefmsmem
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fjjskekdmnsme
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fujsejfjksekkkm
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A, 325, 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Re...yan77xunhao
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...f8usiejdkmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...jfjkskefmsmem
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fjjskekdmnsme
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fujsejfjksekkkm
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
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This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A, 325, 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Re...yan77xunhao
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...f8usiejdkmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, and tightening bolts to the specified torques. It also includes illustrations of typical manifold configurations.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves. Illustrations are included to demonstrate the components and proper installation procedures. Safety and contamination prevention notices are also provided throughout.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...dujdkksdmm
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fujsekksmem
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on Caterpillar 325 and 325L excavators. The procedures include:
1) Removing bolts and studs to take off the exhaust manifold, being careful to contain any fluids.
2) Cleaning and applying anti-seize compound before installing a new exhaust manifold gasket and bolts.
3) Removing inlet piping, bolts, and elbows to take off the inlet manifold.
4) Installing a new gasket and reattaching parts to install the inlet manifold.
5) Using a valve spring compressor, removing locks, springs, seals and valves from the cylinder head.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer. Diagrams illustrate the manifold and installation steps.
This document provides instructions for disassembling and assembling the right planetary and brake, power train oil pump, and power train oil pump components of a D6H track-type tractor. It outlines 21 steps to disassemble the right planetary and brake, including removing gears, discs, seals, and other parts. It then provides 22 steps for reassembling these components. It also provides instructions for removing and installing the power train oil pump, which involves disconnecting hoses and removing mounting bolts. Finally, it details 23 steps for disassembling the power train oil pump and 21 steps for reassembling it.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdffyhsejdkkdmmd3e
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3304B or 3306B engine. The removal procedure involves using a strap wrench to remove the fuel filter, disconnecting the fuel line from the fuel filter base, and removing two bolts and the fuel filter base from the fuel injection pump housing. The installation procedure instructs to install the fuel filter base with a new gasket if needed, connect the fuel line, and secure with two bolts. Proper cleanliness is emphasized when working with fuel system components.
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdffyhsejdkkdmmd3e
This document provides instructions for removing and installing an alternator on a D4E track-type tractor with a 3304 engine. It describes disassembling the alternator by removing components like the regulator, capacitor, pulley, fan, screws, bearings, and rotor. It then describes reassembling the alternator by cleaning parts and reinstalling components in the reverse order of removal. A similar process is described for removing and installing a fuel priming pump and fuel filter base on 3304 and 3306 engines.
The documents provide instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling and assembling the fuel transfer pump for a Caterpillar D5B track-type tractor. The procedures include removing bolts and hoses, installing new gaskets if needed, reconnecting lines, and priming the system once reassembled. Safety notices are provided to keep parts clean and contain fluids during maintenance.
The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to access the fuel filter base.
- Reinstalling by reversing the removal steps, reconnecting hoses and sensors, and priming the fuel system.
The document also provides instructions for removing and installing a unit injector, including disconnecting electrical connectors, removing mounting bolts, and using special tools to access and remove the injector without damage. Reinstallation involves
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine, including:
1) The fuel priming pump, which is removed by turning off the fuel supply, removing securing bolts and disconnecting tubes. Installation is the reverse of removal.
2) The fuel filter base, which is removed by disconnecting the fuel line and removing securing bolts and washers. Installation includes checking and replacing gaskets if needed.
3) The fuel transfer pump, which is removed by turning off the fuel supply and removing securing bolts and tubes.
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This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
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Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
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This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
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This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
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This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
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The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
The document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. It describes removing components like lines, covers, and bolts. It explains using tools like an impeller puller and spanner wrench. The assembly section describes cleaning parts, installing bearings, camshafts, and other components in the correct order and orientations.
1) The document provides instructions for removing and installing various components of a Caterpillar C9.3 industrial engine, including disconnecting snap to connect fittings, removing and installing the muffler, removing and installing the fuel priming pump, removing and installing the fuel filter base, and removing and installing the primary fuel filter base.
2) The procedures include identifying required tools, disconnecting lines and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while taking appropriate safety precautions.
3) Detailed illustrations accompany each procedure to show component locations and the correct installation orientation. Torque specifications and lubrication requirements are provided where needed.
The document provides instructions for removing and installing fuel lines, filters, and pumps on a C32 industrial engine. It describes:
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- Installing new fuel lines according to best practices like preventing contact or twisting, using proper lengths and bends, and tightening securely.
- Removing the fuel filter and water separator by turning off fuel, using a strap wrench, and disconnecting hoses and bolts.
- Installing the fuel filter and water separator by reconnecting hoses and bolts, adding a new filter, and turning fuel back on.
- Removing the fuel transfer pump by turning off fuel
This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine, including:
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This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine BT4, including:
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This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Inlet and exhaust valves, springs, and related parts.
2) Inlet and exhaust valve guides.
3) Inlet and exhaust valve seat inserts.
4) The engine oil filter base.
The procedures describe the required tools and provide illustrations showing the parts. Safety notices are included regarding spring-loaded components.
This document provides instructions for removing and installing the front housing of a C27 Industrial Engine. The removal procedure involves detaching various components from the front of the engine like the water pump, oil filter housing, and brackets. Tools are required to remove some parts. The installation procedure specifies applying sealant, positioning the front housing and gasket, and installing brackets, bolts, and other parts in the reverse order of removal. Tightening torques are provided for the bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
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2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1. Valves, valve guides, and valve seat inserts. It describes using specialized tools to compress springs and extract/install parts.
2. The engine oil filter base, oil cooler, and oil pump. It emphasizes cleaning parts and contains fluids properly during removal and installation.
3. Safety precautions are provided, such as wearing protective equipment when working with spring-loaded parts and ensuring contaminants are avoided. Numerical sequences and specifications are given for installing certain parts correctly.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
The document provides instructions for removing and installing an exhaust manifold and inlet/exhaust valves on a 3054E industrial engine. It includes removal and installation procedures with required tools and safety notices. The procedures describe removing/installing the exhaust manifold gasket, setscrews, and turbocharger. For valves, it describes removing/installing the valve springs, retainers, keepers, and stem seals while ensuring the piston is at top dead center.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
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3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
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4. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
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5. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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7. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sat Mar 21 14:58:08 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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9. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 14:59:07 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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11. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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12. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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13. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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14. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:00:06 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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16. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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18. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:01:06 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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21. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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22. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:02:05 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
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24. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
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26. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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27. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
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