This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in detail in bullet point form and include illustrations. Required tools are listed for each procedure. Safety and component life notices are also provided.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...jfjkskefmsmem
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fjjskekdmnsme
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fujsejfjksekkkm
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A, 325, 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Re...yan77xunhao
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...f8usiejdkmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...jfjkskefmsmem
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fjjskekdmnsme
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Special tools are required for compressing valve springs during valve removal and installation. Cautions are provided to keep parts clean and contain fluids.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...fujsejfjksekkkm
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A, 325, 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Re...yan77xunhao
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...f8usiejdkmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, and tightening bolts to the specified torques. It also includes illustrations of typical manifold configurations.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves. Illustrations are included to demonstrate the components and proper installation procedures. Safety and contamination prevention notices are also provided throughout.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...dujdkksdmm
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fujsekksmem
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on Caterpillar 325 and 325L excavators. The procedures include:
1) Removing bolts and studs to take off the exhaust manifold, being careful to contain any fluids.
2) Cleaning and applying anti-seize compound before installing a new exhaust manifold gasket and bolts.
3) Removing inlet piping, bolts, and elbows to take off the inlet manifold.
4) Installing a new gasket and reattaching parts to install the inlet manifold.
5) Using a valve spring compressor, removing locks, springs, seals and valves from the cylinder head.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer. Diagrams illustrate the manifold and installation steps.
JCB JS160JS180 Tracked Excavator Service Repair Manual SN 01776500 to 0177749...jfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS200JS210JS220 Tracked Excavator Service Repair Manual SN 01782453 to 01...jfkekd9d8di
This document provides information about identifying JCB excavator machines and components. It discusses machine identification plates, engine identification numbers, FOPS and ROPS data plates. It also provides tables of torque settings for zinc plated, Dacromet and metric grade fasteners used on JCB excavators. The summary highlights key identification details and specifies the purpose of providing torque settings for correct maintenance and repair.
JCB JS145 Tracked Excavator Service Repair Manual SN 01786864 to 01788884.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS115 Tracked Excavator Service Repair Manual SN01786452 to 01786462.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS130 Tracked Excavator Service Repair Manual SN 01786463 to 01786863.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
More Related Content
Similar to Caterpillar Cat 962G WHEEL LOADER (Prefix 6HW) Service Repair Manual (6HW00401 and up).pdf
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...f8usiejdkmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, and tightening bolts to the specified torques. It also includes illustrations of typical manifold configurations.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves. Illustrations are included to demonstrate the components and proper installation procedures. Safety and contamination prevention notices are also provided throughout.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual ...dujdkksdmm
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fujsekksmem
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on Caterpillar 325 and 325L excavators. The procedures include:
1) Removing bolts and studs to take off the exhaust manifold, being careful to contain any fluids.
2) Cleaning and applying anti-seize compound before installing a new exhaust manifold gasket and bolts.
3) Removing inlet piping, bolts, and elbows to take off the inlet manifold.
4) Installing a new gasket and reattaching parts to install the inlet manifold.
5) Using a valve spring compressor, removing locks, springs, seals and valves from the cylinder head.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fjskkmemem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer. Diagrams illustrate the manifold and installation steps.
Similar to Caterpillar Cat 962G WHEEL LOADER (Prefix 6HW) Service Repair Manual (6HW00401 and up).pdf (16)
JCB JS160JS180 Tracked Excavator Service Repair Manual SN 01776500 to 0177749...jfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS200JS210JS220 Tracked Excavator Service Repair Manual SN 01782453 to 01...jfkekd9d8di
This document provides information about identifying JCB excavator machines and components. It discusses machine identification plates, engine identification numbers, FOPS and ROPS data plates. It also provides tables of torque settings for zinc plated, Dacromet and metric grade fasteners used on JCB excavators. The summary highlights key identification details and specifies the purpose of providing torque settings for correct maintenance and repair.
JCB JS145 Tracked Excavator Service Repair Manual SN 01786864 to 01788884.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS115 Tracked Excavator Service Repair Manual SN01786452 to 01786462.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS130 Tracked Excavator Service Repair Manual SN 01786463 to 01786863.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 530-120 Telescopic Handler Service Repair Manual SN 562601.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 530-110 Telescopic Handler Service Repair Manual SN 563359.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 530-95 Telescopic Handler Service Repair Manual SN564980.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 1CX (series 1) Backhoe Loader Service Repair Manual SN751600 and up.pdfjfkekd9d8di
This document provides information about identifying JCB machines and their components. It discusses machine identification plates that contain serial numbers for the machine and major units. It also describes typical engine identification numbers. The document outlines torque settings for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Tables are included that specify torque values based on fastener size, grade, and lubrication conditions.
JCB 4DX Backhoe Loader Service Repair Manual.pdfjfkekd9d8di
This service manual provides information on routine maintenance procedures for a JCB 4DX backhoe loader, including:
1. Greasing procedures for the loader arms, backhoe, front and rear axles, propshafts, clam shovel, and other components at regular intervals.
2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
3. Checking engine oil levels and changing the engine oil and filter.
4. Inspecting and adjusting tension on the fan belt as needed.
5. Additional sections cover coolant types, engine preservation when idle, oiling control levers, and other maintenance tasks.
This document provides instructions for disassembling and assembling the front axle of a M314F wheeled excavator. The disassembly procedure involves removing 22 components of the front axle including bearings, seals, gears and housings. The assembly procedure consists of 31 steps to reinstall these components in reverse order, noting specific tools and processes required like adjusting bearing depths and torque specifications. Precise assembly is important to achieve the correct rolling torque between the pinion and axle housing.
Clark GPX 40 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 50E Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
This document provides instructions for removing and installing the final drive planetary carrier on a D11R track-type tractor. It describes using various tools to lift and support components as they are removed and installed. The procedure involves removing bolts and pins, then using lifting brackets and cylinders to maneuver the heavy carrier and associated gear and hub components. Precautions are given for containing fluids and properly disposing of them.
The document provides instructions for removing and installing various components of the rear power take-off (RPTO) on a Caterpillar D11R track-type tractor, including the adapter, bearing cups and cones, hydraulic pump drive gear, and nuts and bolts. Specific tools are listed and illustrations show each step of disassembly and reassembly. Separate sections provide procedures for removing and installing the vibration damper and pulley.
This document provides instructions for disassembling and assembling the torque converter of a D9T track-type tractor. It lists over 40 steps to disassemble components such as the torque converter cover, output shaft, stator support, and rotating housing. It then lists over 30 steps for assembling these same components in reverse order, including attaching various tools and ensuring proper torque for fasteners.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and tools to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling the cylinder head by removing valves, springs, guides and other components.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides, inserts and seals in reverse order of disassembly.
The document provides instructions for removing and installing the front housing on a Caterpillar C18 engine. It describes:
1) Removing components like the camshaft position sensor, crankshaft position sensor, engine support, camshaft gear and crankshaft front seal before removing the front housing.
2) Removing bolts to separate the front housing from the cylinder block, and removing seals from the housing.
3) Cleaning surfaces and installing new seals before reversing the removal process and torquing bolts to specifications.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
1/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
2/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
3/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 14:57:08 UTC+0800 2020
4/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
1/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 14:58:08 UTC+0800 2020
2/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 14:59:07 UTC+0800 2020
2/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
1/5
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
2/5
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
3/5
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
4/5
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:00:06 UTC+0800 2020
5/5
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
1/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
3/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:01:06 UTC+0800 2020
4/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
2/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
3/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:02:05 UTC+0800 2020
4/4
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:03:04 UTC+0800 2020
2/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6HW
Configuration: 962G WHEEL LOADER 6HW00401-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
1/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 21 15:04:03 UTC+0800 2020
2/2
962G WHEEL LOADER 6HW00401-UP (MACHINE)(XEBP7458 - 01) - Documenta...
2020/3/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...