This document provides instructions for servicing components of a Caterpillar C13 engine, including:
- Removing and installing the camshaft, which requires supporting the lifters, removing mounting bolts and gears, and ensuring proper timing.
- Removing the camshaft gear using a press and installing with the gear heated to 315°C.
- Removing and installing camshaft bearings using puller tools and ensuring proper depth positioning.
- Removing and installing the engine oil pan by draining oil, removing fasteners, seals and components, and reinstalling with new seals and torque specifications.
- Removing and installing cylinder liners using puller and installer tools while maintaining proper
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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Save them for later and save the trouble!
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
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Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
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Things to remember while upgrading the brakes of your carjennifermiller8137
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2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i05331988
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7638 Magnetic Holding Tool 18
B
201-4211 Camshaft Pilot 1
201-4212 Camshaft Pilot 1
Start By:
a. Remove the rocker arms and shafts.
b. Remove the front cover.
c. Remove the camshaft position sensor.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel.
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3. Illustration 1 g01878122
2. Install Tooling (A) in order to support the lifter. Repeat for all the remaining lifters.
Illustration 2 g03377797
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4. 3. Remove bolts (1). Remove bolt (2) and idler gear (3) for assembly purposes.
Illustration 3 g03377807
4. Remove tube assembly (6) and hose assembly (5). Remove cover (4).
Illustration 4 g01325027
5. Install Tooling (B) onto the camshaft.
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5. Illustration 5 g03377808
Note: Lubricate Tooling (B) for easier removal of the camshaft. Lubrication also prevents
damaging the camshaft lobes and the camshaft bearings.
6. Use two people to remove camshaft (7). The weight of camshaft (7) and the camshaft gear
is approximately 34 kg (75 lb). Carefully remove camshaft (7) from the engine. Support the
weight of the camshaft during removal.
Note: Rotate the camshaft during removal. This action will prevent the camshaft from
binding in the camshaft bearings.
Installation Procedure
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
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6. Note: Ensure that camshaft (6) and Tooling (B) are clean. Apply clean engine oil to the lobes and
journals of camshaft (6) and Tooling (B).
Note: During installation of camshaft (6), rotate the camshaft in both directions in order to prevent
binding in the camshaft bearing bores.
1. Install camshaft (6) in the reverse order of removal.
Illustration 6 g01292427
a. Ensure that the timing Marks (X) on the idler gear aligned with the timing marks on
the crankshaft gear and the camshaft drive gear.
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7. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i05351535
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
A. Remove the camshaft.
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00522082
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8. NOTICE
Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Use a suitable press to remove drive gear (1) from camshaft (3) .
3. Remove woodruff key (2) .
Installation Procedure
1. Install drive gear (1) in the reverse order of removal.
a. Raise the temperature of drive gear (1) to a temperature of 315° C (600° F).
Copyright 1993 - 2019 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i05332615
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
201-4214 Receiving Sleeve 1
201-4213 Puller Plate 1
201-4209 Bearing Pilot 1
201-4208 Backup Plate 1
6F-7032 Bolt 1
8M-8778 Taperlock Stud 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
B 185-3989 Thread Lubricant 1
Start By:
a. Remove the lifter group.
b. Remove the camshaft.
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10. Illustration 1 g01016694
1. Install Tooling (A). Apply Tooling (B) on the threads.
2. Remove camshaft bearings (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
201-4214 Receiving Sleeve 1
201-4213 Puller Plate 1
201-4209 Bearing Pilot 1
201-4208 Backup Plate 1
6F-7032 Bolt 1
8M-8778 Taperlock Stud 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
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11. Illustration 2 g01133376
1. Position new camshaft bearing (1) in Tooling (A) and install the bearing from the rear to the
front of the engine.
Illustration 3 g01133395
2. The camshaft bearings are installed with Tooling (A). Measure the depth of the camshaft
bearings from the front face of the cylinder block to the following distances:
a. Dimension (A) is 36.50 mm (1.437 inch).
b. Dimension (B) is 192.50 mm (7.579 inch).
c. Dimension (C) is 348.50 mm (13.720 inch).
d. Dimension (D) is 504.50 mm (19.862 inch).
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12. e. Dimension (E) is 660.50 mm (26.004 inch).
f. Dimension (F) is 816.50 mm (32.146 inch).
g. Dimension (G) is 972.50 mm (38.287 inch).
NOTICE
Camshaft bearings must be installed into their correct position. Failure
to do so will result in engine damage.
Illustration 4 g01133403
(2) Bearing joint
(3) Oil hole
(H) Bearing oil hole is located at a 45 degree angle from vertical. All seven bearings have the
same angle.
End By:
a. Install the camshaft.
b. Install the lifter group.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i05351536
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9614 Silicone Sealant 1
1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the
proper draining and filling procedures.
Illustration 1 g02859716
2. Remove bolts (3), stud bolts (2), and the fasteners.
3. Remove clips (4) and (5). Position the harness assembly out of the way.
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14. 4. Remove engine oil pan (1). Remove and discard the isolation seal.
Illustration 2 g02859778
5. Remove bolts (7) and (8). Remove suction bell assembly (6) .
Illustration 3 g02859838
6. Remove switch assembly (9) .
7. Remove plugs (10) and (11) .
Installation Procedure
1. Install engine oil pan (1) in the reverse order of removal.
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15. Illustration 4 g02466177
Note: Ensure that the oil pan and mating surfaces are clean and free of oil.
a. Apply Tooling (A) at four locations marked (A). Tooling (A) should be applied in 4 ±
1 mm (0.16 ± 0.04 inch) diameter beads.
Note: All joints using Tooling (A) must be assembled within 10 minutes of the
application.
b. Tighten plugs (11) to a torque of 90 ± 15 N·m (66 ± 11 lb ft).
c. Tighten plugs (10) to a torque of 70 ± 15 N·m (52 ± 11 lb ft).
Illustration 5 g02466597
Torque Sequence
d. Tighten bolts (3) and stud bolts (2) in the above sequence.
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
please download the PDF
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17. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i06246844
Cylinder Liner - Remove and Install
SMCS - 1216-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-8665 Cylinder Liner Puller Gp 1
Start By:
A. Remove the pistons and the connecting rods.
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18. Illustration 1 g01005579
1. Use Tooling (A) to remove cylinder liner (1) .
2. Remove the O-ring seals from cylinder liner (1) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 2P-8260 Cylinder Liner Installer 1
C 5P-3975 Rubber Lubricant 1
Illustration 2 g03870706
1. Install the O-ring seals on cylinder liner (1) .
2. Apply Tooling (C) on the O-ring seals.
Note: Refer to Testing and Adjusting, "Cylinder Liner Projection" for more information.
Note: If you are installing a cylinder pack, ensure that the corresponding crankshaft throw is
at bottom center.
3. Use Tooling (B) to install cylinder liner (1) .
End By: Install the pistons and the connecting rods.
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19. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730 ARTICULATED TRUCK 3T3
Configuration: 730 Articulated Truck 3T300001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13 Engine for Caterpillar Built Machines
Media Number -UENR0131-06 Publication Date -01/05/2015 Date Updated -27/06/2018
i03554761
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan.
NOTICE
Special care must be taken not to bend the piston cooling jets because
the piston cooling jets are precision aligned with a coolant passage in
the pistons.
There is only one position for each cooling jet. The notch in the bottom
of the piston allows clearance for the piston cooling jet when the piston
is at bottom dead center.
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20. Illustration 1 g01133547
1. Remove bolt (1) and piston cooling jet (2).
Installation Procedure
1. Install piston cooling jet (2) in reverse order of removal.
a. Tighten bolt (1) to a torque of 35 ± 3 N·m (26 ± 2 lb ft).
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