This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The pump is removed from the machine and various internal components are then dismantled. These components include pressure and flow compensator valves, springs, seals, pistons, housings and other parts. Detailed illustrations accompany each step to show how to access and remove each individual piece using the specified tools. Safety precautions are also provided to prevent injury from parts under pressure.
This document provides instructions for servicing components of a Caterpillar 725 articulated truck, including:
- Removing and installing the hydraulic tank. The tank weighs approximately 194 kg and connects to various hoses and brackets.
- Disassembling the piston pump used for brakes, ejectors, and fans. The pump weighs 34 kg and connects to hoses, tubes, and brackets. Its components like springs, valves, seals and housings are described.
- Detailed steps are given to remove the pump and disassemble its internal parts like pistons, swashplates, bearings and seals. Tools required are listed. Safety notices are included.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The steps include:
1. Removing the pressure and flow compensator valve and disassembling its components.
2. Removing the break off plug from the pump housing and disassembling its components.
3. Removing the barrel assembly, swashplate assembly, piston assemblies and other internal components from the pump housing.
The document provides detailed illustrations and descriptions for each step to fully disassemble the piston pump into its main components. Special safety precautions are noted for steps involving compressed springs. Required tools are also listed.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included to warn of potential injury from parts under spring pressure. The process results in all individual components being separated from the pump housing and barrel assembly.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included when removing pressurized or spring-loaded parts. The overall process yields the individual internal parts of the piston pump for maintenance or replacement.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
This document provides instructions for servicing components of a Caterpillar 725 articulated truck, including:
- Removing and installing the hydraulic tank. The tank weighs approximately 194 kg and connects to various hoses and brackets.
- Disassembling the piston pump used for brakes, ejectors, and fans. The pump weighs 34 kg and connects to hoses, tubes, and brackets. Its components like springs, valves, seals and housings are described.
- Detailed steps are given to remove the pump and disassemble its internal parts like pistons, swashplates, bearings and seals. Tools required are listed. Safety notices are included.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The steps include:
1. Removing the pressure and flow compensator valve and disassembling its components.
2. Removing the break off plug from the pump housing and disassembling its components.
3. Removing the barrel assembly, swashplate assembly, piston assemblies and other internal components from the pump housing.
The document provides detailed illustrations and descriptions for each step to fully disassemble the piston pump into its main components. Special safety precautions are noted for steps involving compressed springs. Required tools are also listed.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included to warn of potential injury from parts under spring pressure. The process results in all individual components being separated from the pump housing and barrel assembly.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included when removing pressurized or spring-loaded parts. The overall process yields the individual internal parts of the piston pump for maintenance or replacement.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, installing spacers and bolts, and removing the lifting tools.
- Removing the hydraulic oil filter by removing a cover, O-ring, retainer, and the filter itself.
- Removing the hydraulic tank by disconnecting hoses, harnesses, and fittings, removing mounting bolts, and lifting the tank out.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujseskemmesd
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...ufjjdkkksmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fjjskkdmnsme
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes removing 11 components from the pump in 17 steps, including the charge pump, gear set, bushings, shafts, head assembly, valves, coils, and caps. Safety precautions are provided, such as releasing hydraulic pressure before disassembly and containing any fluids removed. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujsefkskemm
The document provides instructions to disassemble the piston pump of a 904B compact wheel loader. It describes removing 17 components from the pump in a specific order, including the charge pump, gear set, bushings, plates, shafts, head assembly, valves, coils, and caps. Proper cleaning and plugging of ports and hoses is emphasized to prevent fluid loss and contamination during repair. Personal safety precautions are outlined due to potential hydraulic pressure and spring forces.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The purpose is to disassemble the pump into its core components for inspection or replacement of parts.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The overall purpose is to break down the piston pump into its individual parts for inspection or replacement of worn components.
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The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, installing spacers and bolts, and removing the lifting tools.
- Removing the hydraulic oil filter by removing a cover, O-ring, retainer, and the filter itself.
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The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujseskemmesd
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...ufjjdkkksmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fjjskkdmnsme
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes removing 11 components from the pump in 17 steps, including the charge pump, gear set, bushings, shafts, head assembly, valves, coils, and caps. Safety precautions are provided, such as releasing hydraulic pressure before disassembly and containing any fluids removed. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujsefkskemm
The document provides instructions to disassemble the piston pump of a 904B compact wheel loader. It describes removing 17 components from the pump in a specific order, including the charge pump, gear set, bushings, plates, shafts, head assembly, valves, coils, and caps. Proper cleaning and plugging of ports and hoses is emphasized to prevent fluid loss and contamination during repair. Personal safety precautions are outlined due to potential hydraulic pressure and spring forces.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The purpose is to disassemble the pump into its core components for inspection or replacement of parts.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The overall purpose is to break down the piston pump into its individual parts for inspection or replacement of worn components.
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Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02318240
Hydraulic Tank (Steering, Fan) - Install
SMCS - 5056-012
S/N - AFX1179-UP
S/N - B1L1-UP
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g01159072
1. Attach a suitable lifting device to tank assembly (24) and position tank assembly (24). The
weight of tank assembly (24) is approximately 194 kg (427 lb). Install bolts (23).
Illustration 2 g01159069
2. Connect hose assemblies (21). Install bolt (22).
Illustration 3 g01159065
3. Position bracket (20) and install bolts (19). Connect hose assembly (18).
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4. Illustration 4 g01159063
4. Position bracket (15) and install bolts (14). Connect cable assemblies (16). Install bolts (17).
Illustration 5 g01159050
5. Position support assembly (12) and install bolts (11) and (13).
Illustration 6 g01159044
6. Install tube assembly (10). Connect hose assemblies (9).
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5. Illustration 7 g01159042
7. Position plate assembly (8) and install bolts (7).
Illustration 8 g01159039
8. Position cover (5) and install bolts (6).
Illustration 9 g01159038
9. Position step (4) and install bolts (3).
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6. Illustration 10 g01159035
Illustration 11 g01159037
10. Install bolts (1). Remove the suitable cribbing from fender (2).
11. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Hydraulic
System Oil - Change".
12. Turn the battery disconnect switch to the ON position. Refer to Operation and Maintenance
Manual, "Battery Disconnect Switch".
13. Lower the hood.
End By:
a. Install the crankcase guards. Refer to Disassembly and Assembly, "Crankcase Guard -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 3 12:15:26 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02333588
Piston Pump (Brake, Ejector and Fan) - Remove
SMCS - 5070-011-HFN; 5070-011-ZH; 6203-011-NP
S/N - AFX1179-UP
S/N - B1L1-UP
Removal Procedure
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
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8. 1. Tilt the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Illustration 1 g01164756
2. Remove bolts (1) and bracket (2).
Illustration 2 g01164758
3. Disconnect four hose assemblies (3). Disconnect tube assembly (4).
Illustration 3 g01164781
4. Remove bolts (5). Use two people in order to remove piston pump (6). The weight of piston
pump (6) is approximately 34 kg (76 lb).
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9. Illustration 4 g01164955
5. Remove O-ring seal (7) from piston pump (6).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 3 12:16:21 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02357232
Piston Pump (Brake, Ejector and Fan) - Disassemble
SMCS - 5070-015-BRK; 5070-015-HFN; 5070-015-ZH
S/N - AFX1179-UP
S/N - B1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Brake,
Ejector and Fan) - Remove".
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11. Illustration 1 g00551023
1. Remove socket head bolts (3). Remove pressure and flow compensator valve (2) from pump
(1).
Illustration 2 g00551251
2. Remove O-ring seals (4) from pressure and flow compensator valve (2).
Illustration 3 g00551252
3. Position flow compensator valve (2) in a soft jawed vise.
4. Remove plug (13) and seal (14) from pressure and flow compensator valve (2).
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12. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (17) from pressure and flow compensator valve (2).
6. Remove cap nut (12), seal (11), adjustment nut (10), seal (9) and adjustment screw (18)
from plug (17).
7. Remove O-ring seal (16) from plug (17).
8. Remove seat (15), spring (8), spring (7), spring retainer (6) and valve stem (5) from pressure
and flow compensator valve (2).
Illustration 4 g00551260
9. Remove plug (26) and seal (27) from pressure and flow compensator valve (2).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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13. 10. Remove plug (20) from pressure and flow compensator valve (2).
11. Remove cap nut (25), seal (24), adjustment nut (22), seal (21) and adjustment screw (23)
from plug (20).
12. Remove O-ring seal (19) from plug (20).
13. Remove seat (32), spring (31), spring (30), spring retainer (29) and valve stem (28) from
pressure and flow compensator valve (2).
Illustration 5 g00551321
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
14. Remove socket head bolts (35). Remove break off plug (34) from pump housing (33).
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14. Illustration 6 g00551323
Illustration 7 g00603421
15. Remove O-ring seals (37) from break off plug (34).
16. Remove piston guide (36) and plunger guide (38) from break off plug (34).
17. Remove bearing cup (39) and spacer (40) from break off plug (34).
18. Remove pin (41) from break off plug (34).
Illustration 8 g00551327
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15. 19. Remove O-ring seal (46) from pump housing (33).
20. Remove spring (44) and control piston (43) from the swashplate assembly.
21. Remove valve plate (45) from the barrel.
22. Remove roller bearing cone (42) from the pump shaft.
Illustration 9 g00551331
23. Remove spacer (48) and barrel assembly (47) from pump housing (33).
Illustration 10 g00551336
24. Remove bearing (52), retainer plate (49) and nine piston assemblies (50) from swashplate
assembly (51).
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16. Illustration 11 g00551339
25. Remove swashplate assembly (51) from pump housing (33).
Illustration 12 g00551343
26. Remove pump shaft (53) and roller bearing cone (54) from pump housing (33). Remove
roller bearing cone (54) from pump shaft (53).
Illustration 13 g00551349
27. Remove O-ring seal (56) from pump housing (33).
28. Remove shaft seal (55) from pump housing (33).
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17. Illustration 14 g00551353
29. Remove bearings (57) from pump housing (33).
30. Remove shaft seal (59) from pump housing (33).
31. Use Tooling (A) in order to remove ring (60) from pump housing (33).
32. Remove roller bearing cup (58) from pump housing (33).
Illustration 15 g00551357
33. Remove O-ring plug (61) and the O-ring seal.
Illustration 16 g00551360
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18. 34. Remove pin (62) from barrel (47).
Illustration 17 g00551364
Illustration 18 g00551373
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
35. Position barrel (47) into a suitable press, as shown. Use Tooling (B) and the press in order
to compress spring (64).
36. Use Tooling (C) to remove ring (63). Remove spring (64) and spring seat (65) from barrel
assembly (47).
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02357233
Piston Pump (Brake, Ejector and Fan) - Assemble
SMCS - 5070-016-BRK; 5070-016-HFN; 5070-016-ZH
S/N - AFX1179-UP
S/N - B1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Gp 1
E 9S-3263 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for replacement.
Note: Apply a light film of 10W oil to all components before assembly.
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.
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21. Illustration 1 g00789075
3. Position the gap in ring (60) over the weep hole. Use Tooling (A) to install ring (60) into
pump housing (33).
4. Install roller bearing cup (58) into pump housing (33).
5. Install shaft seal (59) into pump housing (33). Install lip seal (59).
6. Invert pump housing (33).
Illustration 2 g00603861
7. Install shaft seal (55) into pump housing (33). Install lip seal (55).
8. Install O-ring seal (56) onto pump housing (33).
9. Invert pump housing (33) and support the pump housing on suitable cribbing.
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22. Illustration 3 g00551343
10. Install bearing cone (54) onto pump shaft (53). Install roller bearing cone (54) and pump
shaft (53) into pump housing (33).
11. Use the following steps to determine the preload on the bearing of the pump assembly.
Illustration 4 g00789125
a. Install adjustment spacer (48) and roller bearing cone (42) on pump shaft (53).
Illustration 5 g00789089
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