This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The pump is removed from the machine and various internal components are then dismantled. These components include pressure and flow compensator valves, springs, seals, pistons, housings and other parts. Detailed illustrations accompany each step to show how to access and remove the individual pump components using the specified tools. Safety notices are included to warn of potential hazards like released spring forces during disassembly.
This document provides instructions for servicing components of a Caterpillar 725 articulated truck, including:
- Removing and installing the hydraulic tank. The tank weighs approximately 194 kg and connects to various hoses and brackets.
- Disassembling the piston pump used for brakes, ejectors, and fans. The pump weighs 34 kg and connects to hoses, tubes, and brackets. Its components like springs, valves, seals and housings are described.
- Detailed steps are given to remove the pump and disassemble its internal parts like pistons, swashplates, bearings and seals. Tools required are listed. Safety notices are included.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The steps include:
1. Removing the pressure and flow compensator valve and disassembling its components.
2. Removing the break off plug from the pump housing and disassembling its components.
3. Removing the barrel assembly, swashplate assembly, piston assemblies and other internal components from the pump housing.
The document provides detailed illustrations and descriptions for each step to fully disassemble the piston pump into its main components. Special safety precautions are noted for steps involving compressed springs. Required tools are also listed.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included to warn of potential injury from parts under spring pressure. The process results in all individual components being separated from the pump housing and barrel assembly.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included when removing pressurized or spring-loaded parts. The overall process yields the individual internal parts of the piston pump for maintenance or replacement.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
This document provides instructions for servicing components of a Caterpillar 725 articulated truck, including:
- Removing and installing the hydraulic tank. The tank weighs approximately 194 kg and connects to various hoses and brackets.
- Disassembling the piston pump used for brakes, ejectors, and fans. The pump weighs 34 kg and connects to hoses, tubes, and brackets. Its components like springs, valves, seals and housings are described.
- Detailed steps are given to remove the pump and disassemble its internal parts like pistons, swashplates, bearings and seals. Tools required are listed. Safety notices are included.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The steps include:
1. Removing the pressure and flow compensator valve and disassembling its components.
2. Removing the break off plug from the pump housing and disassembling its components.
3. Removing the barrel assembly, swashplate assembly, piston assemblies and other internal components from the pump housing.
The document provides detailed illustrations and descriptions for each step to fully disassemble the piston pump into its main components. Special safety precautions are noted for steps involving compressed springs. Required tools are also listed.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included to warn of potential injury from parts under spring pressure. The process results in all individual components being separated from the pump housing and barrel assembly.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. It begins by listing the required tools. It then provides step-by-step instructions and accompanying illustrations to remove components such as pressure valves, springs, seals, pistons, bearings, and housings. Special care notes are included when removing pressurized or spring-loaded parts. The overall process yields the individual internal parts of the piston pump for maintenance or replacement.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic tank by disconnecting hoses and fittings, removing bolts, then lifting the tank off.
- Installing the hydraulic tank by connecting all hoses and fittings, installing bolts, then filling the tank.
- Removing the fuel level sensor by removing bolts, disconnecting harnesses, and lifting the sensor out of its plate.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, installing spacers and bolts, and removing the lifting tools.
- Removing the hydraulic oil filter by removing a cover, O-ring, retainer, and the filter itself.
- Removing the hydraulic tank by disconnecting hoses, harnesses, and fittings, removing mounting bolts, and lifting the tank out.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujseskemmesd
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...ufjjdkkksmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fjjskkdmnsme
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes removing 11 components from the pump in 17 steps, including the charge pump, gear set, bushings, shafts, head assembly, valves, coils, and caps. Safety precautions are provided, such as releasing hydraulic pressure before disassembly and containing any fluids removed. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujsefkskemm
The document provides instructions to disassemble the piston pump of a 904B compact wheel loader. It describes removing 17 components from the pump in a specific order, including the charge pump, gear set, bushings, plates, shafts, head assembly, valves, coils, and caps. Proper cleaning and plugging of ports and hoses is emphasized to prevent fluid loss and contamination during repair. Personal safety precautions are outlined due to potential hydraulic pressure and spring forces.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The purpose is to disassemble the pump into its core components for inspection or replacement of parts.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The overall purpose is to break down the piston pump into its individual parts for inspection or replacement of worn components.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
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Similar to Caterpillar Cat 725 Articulated Truck (Prefix B1L) Service Repair Manual (B1L00001 and up).pdf
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, installing spacers and bolts, and removing the lifting tools.
- Removing the hydraulic oil filter by removing a cover, O-ring, retainer, and the filter itself.
- Removing the hydraulic tank by disconnecting hoses, harnesses, and fittings, removing mounting bolts, and lifting the tank out.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and covers to access the filter element.
- Installing the hydraulic oil filter by inserting a new filter element and replacing covers and nuts.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujseskemmesd
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...ufjjdkkksmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and more. Safety precautions are provided regarding the risks of hydraulic pressure, releasing spring forces, and ensuring cleanliness during disassembly and reassembly. Tools required for the disassembly process are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fjjskkdmnsme
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes removing 11 components from the pump in 17 steps, including the charge pump, gear set, bushings, shafts, head assembly, valves, coils, and caps. Safety precautions are provided, such as releasing hydraulic pressure before disassembly and containing any fluids removed. Tools required for the disassembly are also listed.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...fujsefkskemm
The document provides instructions to disassemble the piston pump of a 904B compact wheel loader. It describes removing 17 components from the pump in a specific order, including the charge pump, gear set, bushings, plates, shafts, head assembly, valves, coils, and caps. Proper cleaning and plugging of ports and hoses is emphasized to prevent fluid loss and contamination during repair. Personal safety precautions are outlined due to potential hydraulic pressure and spring forces.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The purpose is to disassemble the pump into its core components for inspection or replacement of parts.
The document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, valves, springs, and housings. Safety precautions are provided regarding releasing hydraulic pressure and spring forces. Tools required for the disassembly are also listed. The overall purpose is to break down the piston pump into its individual parts for inspection or replacement of worn components.
Similar to Caterpillar Cat 725 Articulated Truck (Prefix B1L) Service Repair Manual (B1L00001 and up).pdf (10)
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
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Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
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The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
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- Removing the engine oil filter base using a strap wrench tool
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1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
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Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02318240
Hydraulic Tank (Steering, Fan) - Install
SMCS - 5056-012
S/N - AFX1179-UP
S/N - B1L1-UP
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g01159072
1. Attach a suitable lifting device to tank assembly (24) and position tank assembly (24). The
weight of tank assembly (24) is approximately 194 kg (427 lb). Install bolts (23).
Illustration 2 g01159069
2. Connect hose assemblies (21). Install bolt (22).
Illustration 3 g01159065
3. Position bracket (20) and install bolts (19). Connect hose assembly (18).
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4. Illustration 4 g01159063
4. Position bracket (15) and install bolts (14). Connect cable assemblies (16). Install bolts (17).
Illustration 5 g01159050
5. Position support assembly (12) and install bolts (11) and (13).
Illustration 6 g01159044
6. Install tube assembly (10). Connect hose assemblies (9).
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5. Illustration 7 g01159042
7. Position plate assembly (8) and install bolts (7).
Illustration 8 g01159039
8. Position cover (5) and install bolts (6).
Illustration 9 g01159038
9. Position step (4) and install bolts (3).
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6. Illustration 10 g01159035
Illustration 11 g01159037
10. Install bolts (1). Remove the suitable cribbing from fender (2).
11. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Hydraulic
System Oil - Change".
12. Turn the battery disconnect switch to the ON position. Refer to Operation and Maintenance
Manual, "Battery Disconnect Switch".
13. Lower the hood.
End By:
a. Install the crankcase guards. Refer to Disassembly and Assembly, "Crankcase Guard -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 3 12:15:26 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02333588
Piston Pump (Brake, Ejector and Fan) - Remove
SMCS - 5070-011-HFN; 5070-011-ZH; 6203-011-NP
S/N - AFX1179-UP
S/N - B1L1-UP
Removal Procedure
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
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8. 1. Tilt the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Illustration 1 g01164756
2. Remove bolts (1) and bracket (2).
Illustration 2 g01164758
3. Disconnect four hose assemblies (3). Disconnect tube assembly (4).
Illustration 3 g01164781
4. Remove bolts (5). Use two people in order to remove piston pump (6). The weight of piston
pump (6) is approximately 34 kg (76 lb).
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9. Illustration 4 g01164955
5. Remove O-ring seal (7) from piston pump (6).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 3 12:16:21 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02357232
Piston Pump (Brake, Ejector and Fan) - Disassemble
SMCS - 5070-015-BRK; 5070-015-HFN; 5070-015-ZH
S/N - AFX1179-UP
S/N - B1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Brake,
Ejector and Fan) - Remove".
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11. Illustration 1 g00551023
1. Remove socket head bolts (3). Remove pressure and flow compensator valve (2) from pump
(1).
Illustration 2 g00551251
2. Remove O-ring seals (4) from pressure and flow compensator valve (2).
Illustration 3 g00551252
3. Position flow compensator valve (2) in a soft jawed vise.
4. Remove plug (13) and seal (14) from pressure and flow compensator valve (2).
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12. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (17) from pressure and flow compensator valve (2).
6. Remove cap nut (12), seal (11), adjustment nut (10), seal (9) and adjustment screw (18)
from plug (17).
7. Remove O-ring seal (16) from plug (17).
8. Remove seat (15), spring (8), spring (7), spring retainer (6) and valve stem (5) from pressure
and flow compensator valve (2).
Illustration 4 g00551260
9. Remove plug (26) and seal (27) from pressure and flow compensator valve (2).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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13. 10. Remove plug (20) from pressure and flow compensator valve (2).
11. Remove cap nut (25), seal (24), adjustment nut (22), seal (21) and adjustment screw (23)
from plug (20).
12. Remove O-ring seal (19) from plug (20).
13. Remove seat (32), spring (31), spring (30), spring retainer (29) and valve stem (28) from
pressure and flow compensator valve (2).
Illustration 5 g00551321
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
14. Remove socket head bolts (35). Remove break off plug (34) from pump housing (33).
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14. Illustration 6 g00551323
Illustration 7 g00603421
15. Remove O-ring seals (37) from break off plug (34).
16. Remove piston guide (36) and plunger guide (38) from break off plug (34).
17. Remove bearing cup (39) and spacer (40) from break off plug (34).
18. Remove pin (41) from break off plug (34).
Illustration 8 g00551327
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15. 19. Remove O-ring seal (46) from pump housing (33).
20. Remove spring (44) and control piston (43) from the swashplate assembly.
21. Remove valve plate (45) from the barrel.
22. Remove roller bearing cone (42) from the pump shaft.
Illustration 9 g00551331
23. Remove spacer (48) and barrel assembly (47) from pump housing (33).
Illustration 10 g00551336
24. Remove bearing (52), retainer plate (49) and nine piston assemblies (50) from swashplate
assembly (51).
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16. Illustration 11 g00551339
25. Remove swashplate assembly (51) from pump housing (33).
Illustration 12 g00551343
26. Remove pump shaft (53) and roller bearing cone (54) from pump housing (33). Remove
roller bearing cone (54) from pump shaft (53).
Illustration 13 g00551349
27. Remove O-ring seal (56) from pump housing (33).
28. Remove shaft seal (55) from pump housing (33).
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17. Illustration 14 g00551353
29. Remove bearings (57) from pump housing (33).
30. Remove shaft seal (59) from pump housing (33).
31. Use Tooling (A) in order to remove ring (60) from pump housing (33).
32. Remove roller bearing cup (58) from pump housing (33).
Illustration 15 g00551357
33. Remove O-ring plug (61) and the O-ring seal.
Illustration 16 g00551360
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18. 34. Remove pin (62) from barrel (47).
Illustration 17 g00551364
Illustration 18 g00551373
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
35. Position barrel (47) into a suitable press, as shown. Use Tooling (B) and the press in order
to compress spring (64).
36. Use Tooling (C) to remove ring (63). Remove spring (64) and spring seat (65) from barrel
assembly (47).
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725 ARTICULATED TRUCK B1L
Configuration: 725 Articulated Truck B1L00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725 and 730 Articulated Trucks Machine Systems
Media Number -RENR3447-10 Publication Date -01/11/2017 Date Updated -29/11/2017
i02357233
Piston Pump (Brake, Ejector and Fan) - Assemble
SMCS - 5070-016-BRK; 5070-016-HFN; 5070-016-ZH
S/N - AFX1179-UP
S/N - B1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Gp 1
E 9S-3263 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for replacement.
Note: Apply a light film of 10W oil to all components before assembly.
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.
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21. Illustration 1 g00789075
3. Position the gap in ring (60) over the weep hole. Use Tooling (A) to install ring (60) into
pump housing (33).
4. Install roller bearing cup (58) into pump housing (33).
5. Install shaft seal (59) into pump housing (33). Install lip seal (59).
6. Invert pump housing (33).
Illustration 2 g00603861
7. Install shaft seal (55) into pump housing (33). Install lip seal (55).
8. Install O-ring seal (56) onto pump housing (33).
9. Invert pump housing (33) and support the pump housing on suitable cribbing.
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22. Illustration 3 g00551343
10. Install bearing cone (54) onto pump shaft (53). Install roller bearing cone (54) and pump
shaft (53) into pump housing (33).
11. Use the following steps to determine the preload on the bearing of the pump assembly.
Illustration 4 g00789125
a. Install adjustment spacer (48) and roller bearing cone (42) on pump shaft (53).
Illustration 5 g00789089
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