This document provides instructions for disassembling the transmission of a 444E Backhoe Loader. It lists the required tools and presents 54 illustrations with step-by-step instructions to remove components such as the torque converter, pump group, valve groups, output shafts, gears, bearings and seals. Dismantling is done in a logical sequence to fully separate the major components of the transmission for inspection or repair.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...ufjjdkfkksmme
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 432 e backhoe loader (prefix jba) service repair manual (jba0...ujfdjjskkemme
The document provides step-by-step instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines the procedure for removing various transmission components including gears, shafts, bearings, seals and other parts. Detailed illustrations accompany each step to show how to use specialized tools to compress springs, remove retaining rings, and disassemble clutches, synchronizers and other mechanisms. Safety notices are included to warn of potential injury from compressed springs or other hazards.
Caterpillar cat m316 f wheeled excavator (prefix fb6) service repair manual (...udjjjskekdmdm
The document provides step-by-step instructions for disassembling the transmission of a M316F Wheeled Excavator. It lists 56 steps to remove components like housing, springs, pistons, seals, gears, shafts, bearings and other parts. Tools required include pullers, hammers, presses and specialty pliers. Detailed illustrations accompany each step to show how to access and remove individual components from the transmission. Safety notices are included to handle fluids properly and avoid injury from pressurized parts.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 966 h wheel loader (prefix a6d) service repair manual (a6d000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. The disassembly process involves 28 steps to remove components like valves, spools, plugs, springs, and pistons. The assembly process reverses the disassembly with 23 steps and cautions that improper assembly of spring-loaded parts can cause injury. Tools including retaining ring pliers and a compression plate are required. Torque specifications are provided for reinstalling bolts.
Caterpillar cat 422 f backhoe loader (prefix lrh) service repair manual (lrh0...ufjdfjjkskemme
This service repair manual provides instructions for repairing the transmission on a 422F Backhoe Loader. It details removing various transmission components including gears, shafts, seals, and bearings. Special tools are required to remove many parts and springs must be compressed to remove snap rings safely. Detailed illustrations accompany each step to ensure safe and proper repair of the transmission.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...ufjjdkfkksmme
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 432 e backhoe loader (prefix jba) service repair manual (jba0...ujfdjjskkemme
The document provides step-by-step instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines the procedure for removing various transmission components including gears, shafts, bearings, seals and other parts. Detailed illustrations accompany each step to show how to use specialized tools to compress springs, remove retaining rings, and disassemble clutches, synchronizers and other mechanisms. Safety notices are included to warn of potential injury from compressed springs or other hazards.
Caterpillar cat m316 f wheeled excavator (prefix fb6) service repair manual (...udjjjskekdmdm
The document provides step-by-step instructions for disassembling the transmission of a M316F Wheeled Excavator. It lists 56 steps to remove components like housing, springs, pistons, seals, gears, shafts, bearings and other parts. Tools required include pullers, hammers, presses and specialty pliers. Detailed illustrations accompany each step to show how to access and remove individual components from the transmission. Safety notices are included to handle fluids properly and avoid injury from pressurized parts.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 966 h wheel loader (prefix a6d) service repair manual (a6d000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. The disassembly process involves 28 steps to remove components like valves, spools, plugs, springs, and pistons. The assembly process reverses the disassembly with 23 steps and cautions that improper assembly of spring-loaded parts can cause injury. Tools including retaining ring pliers and a compression plate are required. Torque specifications are provided for reinstalling bolts.
Caterpillar cat 422 f backhoe loader (prefix lrh) service repair manual (lrh0...ufjdfjjkskemme
This service repair manual provides instructions for repairing the transmission on a 422F Backhoe Loader. It details removing various transmission components including gears, shafts, seals, and bearings. Special tools are required to remove many parts and springs must be compressed to remove snap rings safely. Detailed illustrations accompany each step to ensure safe and proper repair of the transmission.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 962 h wheel loader (prefix n4a) service repair manual (n4a000...fjjskkemsmee
This document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It outlines 35 steps to disassemble the various components, including removing bolts, gears, bearings, seals and housing pieces. It then lists 12 steps for reassembling the components in reverse order, noting that cleanliness is important and worn parts should be replaced. Tools and torque specifications are provided for relevant steps.
The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor. It describes preliminary steps like draining fluids, disconnecting batteries and hoses. It then details removing the front axle, steering link rods, planetary reductions, wheel hubs, steering cylinder, upper arms, wheel joints, suspension cylinder and lower arms. Precautions and proper tightening torques are specified.
Caterpillar cat 962 g wheel loader (prefix 5rs) service repair manual (5rs002...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. The disassembly procedure involves 40 steps to remove components like the transmission oil pump, torque converter speed sensor, bolts, shafts, gears, bearings, seals and housing. The assembly procedure describes 27 steps to reinstall these components in reverse order, noting the proper alignment of parts and required torques for bolts. Tools including link brackets, eyebolts and retaining ring pliers are listed for the job.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 160 m motor grader (prefix b9t) service repair manual (b9t000...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a 160M Motor Grader. It lists 49 steps involving the removal of various components such as bearings, seals, gears, housings, and shafts. Tools required include link brackets, sleeves, lever pullers, forcing bolts, bearing pullers, sockets, and three jaw pullers. Cautions are provided regarding heavy component weights and noting order/quantity of shims and parts.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 430 e backhoe loader (prefix swc) service repair manual (swc0...ujfjjkskkemmd
This document provides instructions for disassembling and assembling the transmission of a 430E backhoe loader. It lists required tools and outlines 43 steps to disassemble parts like the transmission case, direct drive shaft, and input shaft. It also outlines 13 steps to assemble parts back into the transmission case like installing O-rings, seals, bearings, and valves. The summary aims to concisely convey the high-level goal of providing transmission disassembly and assembly instructions in under 3 sentences.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fjjksekksemm
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...ujdjfjjkskkmme
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fujsjefksekmfm
This document provides instructions for disassembling the transmission of a Caterpillar 442E backhoe loader. It lists the required tools and presents 50 illustrations with step-by-step instructions to remove components like gears, shafts, seals, and housing from the transmission. The transmission and its major components are disassembled into individual parts to allow for inspection and replacement of worn parts. Cleanliness is important during disassembly to prevent dirt from entering the mechanism.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fusjejfjksaekmm
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, bearings, springs and other internal parts. Detailed illustrations accompany each step.
This document provides instructions for disassembling the transmission of a John Deere 442E backhoe loader in 3 sentences:
The transmission is first removed from the vehicle and then its major components like the torque converter, pump group, and valve groups are dismantled. Next, the transmission case is separated and its internal components like shafts, gears, and bearings are removed. Detailed steps are outlined for disassembling the front and rear output shafts individually down to their smallest parts.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, valves, and other internal parts. Detailed procedures are provided to disassemble the front and rear output shafts.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, valves, and other internal parts. Detailed procedures are provided to disassemble the front and rear output shafts.
New holland lm1745 turbo telescopic handler parts catalogue manualfjjkskekfsmem
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New holland e22.2 sr mini crawler excavator parts catalogue manualfjjkskekfsmem
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Kioti daedong rx6010 c tractor operator manualfjjkskekfsmem
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Kioti daedong ex50 ch tractor parts catalogue manualfjjkskekfsmem
The cylinder block group document provides labor hours for servicing parts of the cylinder block assembly. It lists 24 job codes ranging from complete engine replacement to individual parts like plugs, seals, pins, and the oil pump assembly. Instructions are provided on only using relevant job codes to avoid rejection of warranty claims.
This document provides an owner's manual for a KIOTI DK 751/901 tractor. It begins by congratulating the owner on their purchase and explaining that the tractor was designed and manufactured to high quality standards. It emphasizes the importance of reading and understanding the entire manual before operating the tractor. The manual then provides sections on safety precautions, operating instructions, maintenance, and troubleshooting. It includes diagrams and descriptions of controls, specifications for the tractor models, and lists of safety labels and their meanings.
Caterpillar cat 962 h wheel loader (prefix n4a) service repair manual (n4a000...fjjskkemsmee
This document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It outlines 35 steps to disassemble the various components, including removing bolts, gears, bearings, seals and housing pieces. It then lists 12 steps for reassembling the components in reverse order, noting that cleanliness is important and worn parts should be replaced. Tools and torque specifications are provided for relevant steps.
The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor. It describes preliminary steps like draining fluids, disconnecting batteries and hoses. It then details removing the front axle, steering link rods, planetary reductions, wheel hubs, steering cylinder, upper arms, wheel joints, suspension cylinder and lower arms. Precautions and proper tightening torques are specified.
Caterpillar cat 962 g wheel loader (prefix 5rs) service repair manual (5rs002...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. The disassembly procedure involves 40 steps to remove components like the transmission oil pump, torque converter speed sensor, bolts, shafts, gears, bearings, seals and housing. The assembly procedure describes 27 steps to reinstall these components in reverse order, noting the proper alignment of parts and required torques for bolts. Tools including link brackets, eyebolts and retaining ring pliers are listed for the job.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 160 m motor grader (prefix b9t) service repair manual (b9t000...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a 160M Motor Grader. It lists 49 steps involving the removal of various components such as bearings, seals, gears, housings, and shafts. Tools required include link brackets, sleeves, lever pullers, forcing bolts, bearing pullers, sockets, and three jaw pullers. Cautions are provided regarding heavy component weights and noting order/quantity of shims and parts.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 430 e backhoe loader (prefix swc) service repair manual (swc0...ujfjjkskkemmd
This document provides instructions for disassembling and assembling the transmission of a 430E backhoe loader. It lists required tools and outlines 43 steps to disassemble parts like the transmission case, direct drive shaft, and input shaft. It also outlines 13 steps to assemble parts back into the transmission case like installing O-rings, seals, bearings, and valves. The summary aims to concisely convey the high-level goal of providing transmission disassembly and assembly instructions in under 3 sentences.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fjjksekksemm
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...ujdjfjjkskkmme
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fujsjefksekmfm
This document provides instructions for disassembling the transmission of a Caterpillar 442E backhoe loader. It lists the required tools and presents 50 illustrations with step-by-step instructions to remove components like gears, shafts, seals, and housing from the transmission. The transmission and its major components are disassembled into individual parts to allow for inspection and replacement of worn parts. Cleanliness is important during disassembly to prevent dirt from entering the mechanism.
Caterpillar cat 442 e backhoe loader (prefix gkz) service repair manual (gkz0...fusjejfjksaekmm
The document provides disassembly instructions for a Caterpillar 442E backhoe loader transmission. It lists required tools and presents step-by-step instructions to disassemble the transmission into its major components. These include removing gears, shafts, seals, valves, yokes and other internal parts. Detailed diagrams illustrate each step in the process.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, bearings, springs and other internal parts. Detailed illustrations accompany each step.
This document provides instructions for disassembling the transmission of a John Deere 442E backhoe loader in 3 sentences:
The transmission is first removed from the vehicle and then its major components like the torque converter, pump group, and valve groups are dismantled. Next, the transmission case is separated and its internal components like shafts, gears, and bearings are removed. Detailed steps are outlined for disassembling the front and rear output shafts individually down to their smallest parts.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, valves, and other internal parts. Detailed procedures are provided to disassemble the front and rear output shafts.
The document provides disassembly instructions for a transmission (power shift) for a John Deere 442E backhoe loader. It lists required tools and provides step-by-step instructions to disassemble the transmission into its major components. The instructions include removing gears, shafts, seals, valves, and other internal parts. Detailed procedures are provided to disassemble the front and rear output shafts.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 444E BACKHOE LOADER LBE
Configuration: 444E Backhoe Loader Parallel Lift Side Shift Boom LBE00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Power Train
Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017
i02557467
Transmission (Power Shift) - Disassemble
SMCS - 3030-015-PM; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Transmission Repair Stand 1
B 138-7575 Link Bracket 1
C
152-7085(1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
D 1P-0074 Slide Hammer Puller Gp 1
E
8H-0663 Bearing Puller Assembly 1
6V-3010 Puller Gp 1
126-7177 Puller Leg 1
F 1U-6405 Three Jaw Puller 1
G 152-7055 Spring Compressor 1
H 2P-8312 Retaining Ring Pliers 1
(1)
CE Compliant
Start By:
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3. a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power
Shift) - Remove".
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01244665
1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A).
The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable
strap (3) and remove torque converter (2).
Illustration 2 g01244668
2. Remove hose assemblies (4) and coupler (5).
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4. Illustration 3 g01244669
Illustration 4 g01244704
3. Remove bolts (6) and plate (7). Remove gear (8).
Illustration 5 g01245246
4. Remove bolts (9) and pump group (10).
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5. Illustration 6 g01245252
5. Remove seal (11).
Illustration 7 g01245256
6. Remove lip seal (12) from pump group (10).
Illustration 8 g01244672
7. Slide shaft (13) from the transmission.
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6. Illustration 9 g01244673
8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16).
Illustration 10 g01245229
9. Remove valve groups (17) and (18).
Illustration 11 g01245233
10. Remove O-ring seals (19) and (20) from valve group (17).
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7. Illustration 12 g01245238
11. Remove O-ring seals (21) and (22) from valve group (18).
Illustration 13 g01244677
12. Remove bolts (23) and filter base assembly (24).
Illustration 14 g01245242
13. Remove O-rings (25) from filter base assembly (24).
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8. Illustration 15 g01244675
14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
Illustration 16 g01244674
15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
Illustration 17 g01245260
16. Remove bolts (32) and cover (31).
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10. Illustration 21 g01245137
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case
assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in
the slots of the transmission case in order to remove case assembly (35).
Illustration 22 g01244690
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube
assemblies (37) and (38).
21. Remove any shims that may be present under each bearing cup. Record the measurements
of shims in order to aid in the installation procedure.
Illustration 23 g01244691
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11. 22. Remove front output shaft assembly (45).
Illustration 24 g01280584
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft
(47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and
input shaft (48) is approximately 61 kg (135 lb).
Illustration 25 g01245326
24. Remove reverse shaft assembly (49).
Illustration 26 g01245327
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12. 25. Use Tooling (D) in order to remove bearing cups (50).
Illustration 27 g01245332
26. Remove lip seal (51).
Illustration 28 g01245333
27. Remove tube assemblies (52).
Output Shaft (Front)
Illustration 29 g01245338
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13. 1. Remove ring (1).
Illustration 30 g01245349
2. Use Tooling (E) in order to remove bearing cone (2).
Illustration 31 g01245356
Illustration 32 g01245357
3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6), washer
(5), and needle bearing (4).
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14. Illustration 33 g01245367
4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust bearing (9),
and washer (8).
Illustration 34 g01245370
5. Remove retaining ring (13) and end plate (14).
Illustration 35 g01245376
6. Remove friction discs (15) and plates (16).
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15. Illustration 36 g01245374
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and use
Tooling (H) in order to remove retaining ring (18).
Illustration 37 g01245384
8. Remove spring assembly (17).
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16. Illustration 38 g01245389
9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in order to
remove piston assembly (19).
Illustration 39 g01245392
10. Remove ring seal (20) and the O-ring seal from piston (19).
Output Shaft (Rear)
Illustration 40 g01245395
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17. 1. Remove rings (1) and (2).
Illustration 41 g01245398
Illustration 42 g01245400
2. Use Tooling (F) in order to remove bearing cone (3). Remove washer (7), thrust bearing (6),
roller bearing (5), and gear (4).
Illustration 43 g01245407
3. Remove roller bearing (8), needle bearing (9), and washer (10).
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18. Illustration 44 g01245412
4. Remove retaining ring (11) and end plate (12).
Illustration 45 g01245422
5. Remove friction discs (13) and plates (14).
Illustration 46 g01245444
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20. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use Tooling (G) and a suitable press in order to compress spring assembly (15) and use
Tooling (H) in order to remove retaining ring (16).
Illustration 47 g01245451
7. Remove spring assembly (15).
Illustration 48 g01245573
8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
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21. Illustration 49 g01245575
9. Remove seals (18) from piston (17).
Illustration 50 g01245587
10. Use Tooling (E) in order to remove bearing cone (19).
Illustration 51 g01245603
11. Use Tooling (F) in order to remove gear (20).
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22. Illustration 52 g01245610
12. Remove roller bearing (25), spacer (24), roller bearing (23), thrust bearing (22), and washer
(21).
Illustration 53 g01245619
13. Remove retaining ring (26) and end plate (27).
Illustration 54 g01245636
14. Remove friction discs (28) and plates (29).
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