This service repair manual provides instructions for removing and installing the rear axle group on a 436 Series II Backhoe Loader. The rear axle group removal process involves disconnecting linkages, draining oil, and removing mounting bolts and nuts. Disassembly of the rear axle group includes removing housings, discs, gears, bearings and other components. Reassembly requires installing these components in the reverse order and adjusting differentials and bearings.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjsekskemmm
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group in 21 steps, including removing the rear wheels, differential lock linkage, and mounting hardware. It then describes assembling the rear axle group in 25 steps, covering tasks like installing bearing races, planetary gear components, brake assemblies, and mounting the axle housing. The overall document provides detailed service instructions for repairing and reassembling the rear axle group.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjjsekkmdmes
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group by removing mounting hardware and draining oil. Individual components like brake assemblies, gears, and axle shafts are then removed. Reassembly instructions are also provided, describing cleaning, inspecting, and installing components in reverse order along with proper torque specifications.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...ufuusefjjsekkm
This document provides instructions for servicing the rear axle and differential of a 436 Series II Backhoe Loader. It describes how to remove and disassemble the rear axle group and differential. Key steps include draining fluids, removing mounting hardware, and using tools to press components from housings. Identification marks should be made before separating housing halves. The reverse process is described for reassembly and installation of the rear axle group.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...jkdkkdsmmd
This document provides instructions for removing and installing the rear axle group and disassembling and assembling the rear differential on a 416 Series II Backhoe Loader. The rear axle group removal involves disconnecting linkages, removing mounting bolts and lowering the axle from the vehicle. Disassembling the rear axle group further requires draining oil and removing housing components. Disassembling the rear differential involves identifying parts, removing bolts and bushings to separate case halves and internal gears. Reassembly follows the reverse order of removal.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjsekskemmm
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group in 21 steps, including removing the rear wheels, differential lock linkage, and mounting hardware. It then describes assembling the rear axle group in 25 steps, covering tasks like installing bearing races, planetary gear components, brake assemblies, and mounting the axle housing. The overall document provides detailed service instructions for repairing and reassembling the rear axle group.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjjsekkmdmes
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group by removing mounting hardware and draining oil. Individual components like brake assemblies, gears, and axle shafts are then removed. Reassembly instructions are also provided, describing cleaning, inspecting, and installing components in reverse order along with proper torque specifications.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...ufuusefjjsekkm
This document provides instructions for servicing the rear axle and differential of a 436 Series II Backhoe Loader. It describes how to remove and disassemble the rear axle group and differential. Key steps include draining fluids, removing mounting hardware, and using tools to press components from housings. Identification marks should be made before separating housing halves. The reverse process is described for reassembly and installation of the rear axle group.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...jkdkkdsmmd
This document provides instructions for removing and installing the rear axle group and disassembling and assembling the rear differential on a 416 Series II Backhoe Loader. The rear axle group removal involves disconnecting linkages, removing mounting bolts and lowering the axle from the vehicle. Disassembling the rear axle group further requires draining oil and removing housing components. Disassembling the rear differential involves identifying parts, removing bolts and bushings to separate case halves and internal gears. Reassembly follows the reverse order of removal.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission of a 637G Wheel Tractor. It lists the required tools and outlines 39 steps to fully disassemble the transmission planetary and its components. These include removing clutch housings, carrier assemblies, shafts, gears, seals, springs, and other internal parts. Care must be taken when handling components under spring force or with significant weight.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including the spacer plate, water directors, valve lifters, and camshaft. The removal and installation procedures describe cleaning parts, applying lubricant, aligning timing marks, and torquing bolts to specifications. The document is from a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission of a 637G Wheel Tractor. It lists the required tools and outlines 39 steps to fully disassemble the transmission planetary and its components. These include removing clutch housings, carrier assemblies, shafts, gears, seals, springs, and other internal parts. Care must be taken when handling components under spring force or with significant weight.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including the spacer plate, water directors, valve lifters, and camshaft. The removal and installation procedures describe cleaning parts, applying lubricant, aligning timing marks, and torquing bolts to specifications. The document is from a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436 BACKHOE LOADER 5KF
Configuration: 436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4.236 DIESEL ENGINE
Disassembly and Assembly
BACKHOE LOADERS POWER TRAIN
Media Number -SENR3133-01 Publication Date -01/12/1986 Date Updated -06/07/2010
SENR31330002
Rear Axle Group
SMCS - 3260-010; 3260-015; 3260-016
Remove And Install Rear Axle Group
START BY:
a. remove main drive shaft
b. remove rear wheels
1. Disconnect differential lock linkage (1).
2. Disconnect four brake linkages (2).
3. Remove bolts (3) that hold bracket (4) to the rear axle.
1/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 4. Position a suitable transmission jack underneath the rear axle. Remove two bolts from the drive
shaft flange.
5. Install support brackets (5) in place of the two bolts in the drive shaft flange.
6. Remove four mounting nuts and bolts (6) [both sides].
7. Lower the jack, and remove the rear axle (7). Weight of the rear axle is 450 kg (990 lb.).
NOTE: For installation of the rear axle, use the reverse order of Steps 1 through 7.
END BY:
a. install rear wheels
b. install main drive shaft
Disassemble Rear Axle Group
2/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. START BY:
a. remove rear axle group
1. Drain the oil from the axle housings.
2. If possible, leave a tire on one end of the axle group, and use it as a platform to hold the axle
housing in the vertical position. If this is not possible, put the axle group in position on tooling
(A).
3. Fasten tooling (B) and a hoist to the axle housing as shown. Remove bolts (1) and the nuts.
Remove the axle housing from the differential case. Weight is 159 kg (350 lb.).
3/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. 4. Put axle housing (2) in position on tooling (C).
5. RIGHT SIDE AXLE HOUSING ONLY - Loosen nut (4), and remove bolt (3). Slide lower
shaft (6) from the housing, and remove differential lock fork (5).
6. LEFT SIDE AXLE HOUSING ONLY - Remove bolts (8) and differential thrust block (7).
NOTE: From this point on, the axle housings are very similar. The right side axle housing only
will be shown for disassembly.
7. Remove nuts and bolts (10) to remove inner brake housing (9).
4/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. 8. Remove inner disc (11), plate (12) and disc (13).
9. Remove brake actuator assembly (14).
10. Remove cotter pin (18) and pin (15) to remove lever shaft (16).
11. Disconnect springs (17), and separate the actuator halves (19).
5/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 12. Remove sun gear (20). Remove outer disc (21), plate (23) and disc (24). Remove brake torque
pin (22).
13. Remove lock (26) from the axle bolt. Remove outer brake housing (25).
14. Remove axle retainer bolt (28), washer (27) and shim (29). Remove planetary gear group (30).
15. If bearing (31) is to be removed, use tooling (D).
6/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. 16. Straighten one end of retainer ring (32). Rotate the ring until a gear shaft can be removed.
17. Remove gear shaft (37). Remove washers (36) and gear assembly (33). Remove roller
bearings (34) and spacers (35) from the gear.
18. Rotate the axle housing on tooling (C) so the small end is up. Use a punch to unstake seal
retainer (39). Fasten tooling (B) to the axle hub. Remove axle (38) from the housing.
19. If seal retainer (39) and bearing (40) have to be removed, use tooling (E).
20. Remove bearing race (41) from the axle housing.
7/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 21. Remove bearing race (42) from the other end of the axle housing.
22. If ring gear (43) has to be removed, install tool (F) beneath the ring gear. Remove the axle
housing from tooling (C), and install the axle housing in a press with the small end up. Use a solid
rod to press on tool (F), and remove gear (43).
Assemble Rear Axle Group
1. If the ring gear was removed, put tool (A) in position on the ring gear as shown. Use a press and
a solid rod to push on tool (A) and the ring gear until the gear is seated in its bore. Check the gap
between the ring gear and housing with a feeler gauge to make sure the ring gear is seated.
8/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 2. Lower the temperature of bearing races (1) and (2). Install the races in both ends of the axle
housing. Make sure the bearing races are completely seated in their bores.
3. Put a new seal and retainer (4) in position on the axle shaft.
4. Heat bearing (3) to a temperature of 135°C (275°F), and install it on the axle shaft.
9/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. 5. Fasten tooling (B) and a hoist to the axle shaft assembly. Put axle shaft assembly (5) in the axle
housing.
6. Stake the seal and retainer in four places around the axle housing as shown.
7. Install shaft (8) then spacer (10) in gear (6). Install roller bearings (7) around the shaft. Install
washers (9) on each end of the gear. The washers will hold the roller bearings in place. Grease or
oil will help hold the components in place. Remove shaft (8), and install the gear assembly in the
planetary gear group. Install shaft (8) through the planetary case and gear assembly.
8. Rotate retainer ring (11) into position, and bend the ends of the ring down.
9. Put planetary gear group (14) into position in the axle housing. Install shim (12), washer (15)
and retainer bolt (13). Tighten bolt (13) to a torque of 480 to 600 N·m (350 to 440 lb.ft.).
10/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY...
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 10. Put tooling (C) in position on the axle retainer bolt as shown. Lift the axle shaft up and down
to obtain bearing end play. Subtract original shim thickness from the reading obtained. Use the
correct amount of shims or shim to obtain zero end play.
11. Install axle bolt lock (17). It may be necessary to loosen or tighten the axle bolt so the lock
slides freely over the bolt. Make sure the bolt keeps its original torque. See Step 9.
12. Install outer brake housing (16).
NOTE: Prior to installation of the sun gear and brake discs and plates, it will be necessary to
obtain the differential pre-load adjustment if any of the following parts have been damaged and
new parts installed.
a. Right side axle housing.
b. Planetary ring gear.
c. Outer brake housing.
d. Inner brake housing.
e. Rear axle center housing.
13. The differential pre-load adjustment will be made on the left side axle housing only.
14. Install the inner brake housing in the axle housing without its bearing race or shim. Tighten the
nuts and bolts until the housing is completely seated.
11/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY...
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. 15. Install tool (D) on the inner brake housing. Use a feeler gauge to measure the gap. This
dimension will determine the shim thickness for the differential pre-load.
16. Remove the inner brake housing from the axle housing.
17. Put the correct assembly shims (19) in the bore of the inner brake housing. Lower the
temperature of bearing race (18), and install it in the brake housing. Make sure the bearing race is
completely seated in its bore. See Shim Chart in Specifications.
18. Install brake torque pin (21). Install outer brake disc (24), plate (22) and disc (23). Install sun
gear (20).
19. Put shaft lever (25) in position between the brake actuator links. Install pin (26) and cotter pin
(28). Connect brake actuator halves (29) with springs (27).
20. Install brake actuator assembly (30) in the axle housing. Install nut (31) to hold it in place.
12/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY...
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. 21. Install inner disc (34), plate (33) and disc (32).
22. Make sure the brake discs, plates and brake actuator are centered. Put inner brake housing (35)
in position, and install nuts (37) and bolts (36) that hold it. Tighten the nuts to a torque of 98 to
102 N·m (72 to 90 lb.ft.).
23. Install differential lock fork (39) and shaft (41). Put bolt (38) in alignment with hole (40) in the
shaft. Tighten nut (37).
24. Install differential thrust block (42), and install bolt (43).
13/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY...
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 25. Put axle housings (44) in position with tooling (B) and a hoist. Install bolts and nut (45).
Tighten the bolts and nuts to a torque of 149 to 210 N·m (110 to 155 lb.ft.).
START BY:
a. install rear axle group
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 18 07:22:00 UTC+0800 2019
14/14
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY...
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436 BACKHOE LOADER 5KF
Configuration: 436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4.236 DIESEL ENGINE
Disassembly and Assembly
BACKHOE LOADERS POWER TRAIN
Media Number -SENR3133-01 Publication Date -01/12/1986 Date Updated -06/07/2010
SENR31330003
Differential (Rear)
SMCS - 3258-015; 3258-016
Disassemble Differential
START BY:
a. remove left side axle housing only *
*
See Disassemble Rear Axle group.
1. Remove differential case (1) from the axle housing with a hoist. Weight is 36 kg (80 lb.).
1/6
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. 2. Remove retainer ring (2), and remove differential lock group (3).
3. Separate washer (5), coupling (7), spring (4) and adapter (6) to disconnect differential lock
group.
4. Use tooling (A) to remove large bearing cone (8) from the differential case.
5. Remove small bearing cone (9) from the differential case with tooling (B).
2/6
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. 6. Put identification (location marks) on the differential case halves.
7. Remove bolts (10) to separate the differential case halves.
8. Remove bushing (11) from the differential case halve.
9. Remove gear assembly (12). Remove washer (13) from the gear assembly. Remove spider
assembly (14) from the differential case half.
10. Remove washers (16) and gears (15) from the spider assembly.
3/6
436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4....
2019/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...