This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3054 engine.
The removal instructions include using various tools to remove bolts, covers, and nuts to access the fuel injection pump. Safety notices are provided to keep parts clean and contain fluids.
The installation instructions outline inspecting seals, lubricating seals, positioning the pump, aligning timing marks, and reinstalling bolts, nuts and hoses. Timing pins are used to ensure proper timing of the pump. End steps include reinstalling lines and the water pump.
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3054 engine. It includes:
1) A list of required tools for removal and installation. Removal requires a bolt remover, crankshaft turning tool, and puller group. Installation requires timing pins and a tamper resistant tool.
2) Step-by-step instructions for removing the fuel injection pump, which involve removing covers, disconnecting lines, and removing mounting bolts and nuts.
3) Step-by-step instructions for installing the fuel injection pump, which involve installing seals, mounting the pump, connecting lines, installing mounting hardware, and checking timing using timing pins.
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools and safety precautions for the job.
2) The step-by-step process for removing the fuel injection pump, which involves removing bolts, nuts, and covers to access the pump.
3) The step-by-step process for installing the new fuel injection pump, which involves cleaning and lubricating seals, aligning marks, and tightening bolts to specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1tr) service repair manual (1tr0...udfjjjskekdme
The document provides instructions for removing the fuel injection pump from a Caterpillar 3054 engine. It begins by listing the required tools: a bolt remover, crankshaft turning tool, and puller group. The instructions then provide a step-by-step process to remove the water pump, fuel lines, access cover, and nuts securing the fuel injection pump. Once removed, the key and any marks aligning the pump must be noted for later installation.
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjsjekskekmmme
This document provides instructions for removing and installing the fuel injection pump on Caterpillar 436B backhoe loader engines. It describes:
1) The required tools including a bolt remover, crankshaft turning tool, and puller group.
2) The removal procedure which includes removing the water pump, fuel lines, cover, nut, and disengaging the gear to remove the pump.
3) The installation procedure including inspecting seals, aligning marks, installing nuts and lines, and engaging the gear. Proper timing of the pump is emphasized.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...ufdjjsekkmdme
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
1) A list of required tools for removing and installing Type 2 engines and 7BJ engines, which includes timing pins and tamper resistant tools.
2) Steps for removing the fuel injection pump, which involve loosening a locking screw, aligning holes in the timing gear and pump, and removing bolts and nuts.
3) Steps for installing the fuel injection pump, which involve checking the O-ring seal, installing the pump and tightening flange nuts, positioning the timing gear, using timing pins to check alignment, and tightening bolts after removing backlash.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools including timing pins and tamper resistant tools.
2) The steps to remove the fuel injection pump which include loosening a locking screw, inserting a timing pin, and removing bolts and nuts.
3) The steps to install the fuel injection pump which include checking the O-ring seal, inserting the pump and timing gear, and inserting a timing pin to set the timing.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the fuel injection pump that involve draining fluids, loosening bolts, and disengaging gears.
- Step-by-step instructions for installing the new fuel injection pump that involve cleaning and lubricating seals, aligning marks, tightening bolts, and reconnecting hoses.
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3054 engine. It includes:
1) A list of required tools for removal and installation. Removal requires a bolt remover, crankshaft turning tool, and puller group. Installation requires timing pins and a tamper resistant tool.
2) Step-by-step instructions for removing the fuel injection pump, which involve removing covers, disconnecting lines, and removing mounting bolts and nuts.
3) Step-by-step instructions for installing the fuel injection pump, which involve installing seals, mounting the pump, connecting lines, installing mounting hardware, and checking timing using timing pins.
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools and safety precautions for the job.
2) The step-by-step process for removing the fuel injection pump, which involves removing bolts, nuts, and covers to access the pump.
3) The step-by-step process for installing the new fuel injection pump, which involves cleaning and lubricating seals, aligning marks, and tightening bolts to specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1tr) service repair manual (1tr0...udfjjjskekdme
The document provides instructions for removing the fuel injection pump from a Caterpillar 3054 engine. It begins by listing the required tools: a bolt remover, crankshaft turning tool, and puller group. The instructions then provide a step-by-step process to remove the water pump, fuel lines, access cover, and nuts securing the fuel injection pump. Once removed, the key and any marks aligning the pump must be noted for later installation.
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjsjekskekmmme
This document provides instructions for removing and installing the fuel injection pump on Caterpillar 436B backhoe loader engines. It describes:
1) The required tools including a bolt remover, crankshaft turning tool, and puller group.
2) The removal procedure which includes removing the water pump, fuel lines, cover, nut, and disengaging the gear to remove the pump.
3) The installation procedure including inspecting seals, aligning marks, installing nuts and lines, and engaging the gear. Proper timing of the pump is emphasized.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr1...ufdjjsekkmdme
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
1) A list of required tools for removing and installing Type 2 engines and 7BJ engines, which includes timing pins and tamper resistant tools.
2) Steps for removing the fuel injection pump, which involve loosening a locking screw, aligning holes in the timing gear and pump, and removing bolts and nuts.
3) Steps for installing the fuel injection pump, which involve checking the O-ring seal, installing the pump and tightening flange nuts, positioning the timing gear, using timing pins to check alignment, and tightening bolts after removing backlash.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools including timing pins and tamper resistant tools.
2) The steps to remove the fuel injection pump which include loosening a locking screw, inserting a timing pin, and removing bolts and nuts.
3) The steps to install the fuel injection pump which include checking the O-ring seal, inserting the pump and timing gear, and inserting a timing pin to set the timing.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the fuel injection pump that involve draining fluids, loosening bolts, and disengaging gears.
- Step-by-step instructions for installing the new fuel injection pump that involve cleaning and lubricating seals, aligning marks, tightening bolts, and reconnecting hoses.
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The document promotes clicking a link to get more information. In a single short sentence, it thanks the reader for reading and directs them to click a link for additional details. The summary focuses on the key points of directing the reader to a link for further information after thanking them.
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What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01083652
Fuel Injection Pump - Remove - Type 1 Engines and 9RM
Engines
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-9774 Bolt Remover (1)
1
B 9U-6198 Crankshaft Turning Tool 1
C
8S-2264 Puller Group 1
8S-4712 Bolt 2
( 1 )
The bolt remover is required in order to remove the tamper proof bolts on the access cover for the fuel injection
pump.
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
1/4436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) PO...
2019/11/5https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00545256
1. Remove four bolts (1) .
Note: Some engines may have four tamper proof bolts (1). Use Tool (A) in order to remove
the tamper proof bolts bolts.
2. Remove cover (2) .
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4. Illustration 2 g00545258
3. Remove nut (3) and the lockwasher.
Illustration 3 g00571370
4. Use Tool (B) to rotate the crankshaft until keyway (X) is at 30 degrees from the vertical
centerline.
Illustration 4 g00571373
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5. 5. Install Tool (C) .
6. Disengage the gear from the fuel injection pump.
Illustration 5 g00545262
7. Disconnect hose (7) from the fuel injection pump.
8. Remove three nuts (6) that hold fuel injection pump (5) in position.
9. Remove fuel injection pump (5) and the gasket.
Note: Ensure that you do not lose the key when the fuel injection pump is removed. Also
notice the position of marks (4) in order to ensure proper alignment of fuel injection pump
(5) during installation.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02046409
Fuel Injection Pump - Install - Type 2 Engines and 7BJ
Engines
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
150-3992 Timing Pin (1)
1
150-3993 Timing Pin (2)
1
B
171-1085
or
173-9774
Tamper Resistant Tool Gp 1
( 1 )
Tooling (A) is required in order to install Bosch fuel injection pumps.
( 2 )
Tooling (A) is required in order to install Dephi (Lucas) and Stanadyne fuel injection pumps.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g01059878
Typical example
1. Check the condition of O-ring seal (13) on fuel injection pump (12). If the seal is worn or
damaged, replace the seal.
2. Lightly lubricate O-ring seal (13) with clean engine oil. Install O-ring seal (13) on fuel
injection pump (12) .
NOTICE
The No. 1 cylinder must be at the top center position on the
compression stroke before the fuel injection pump is installed. If the
crankshaft needs to be rotated, the fuel injection pump must be
mounted temporarily or the loose gear could cause damage to the front
housing.
Illustration 2 g00808376
Typical example
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8. 3. Put fuel injection pump (12) in position on the engine. Ensure that the timing gear is aligned
with the hub of fuel injection pump (12). Install three flange nuts (11) and tighten the flange
nuts to a torque of 28 N·m (21 lb ft).
Illustration 3 g00808370
Typical example
4. Position gear (9) on the shaft of the fuel injection pump.
Note: Some fuel injection pumps are installed with tamper proof bolts. Tooling (B) may be
necessary in order to install the tamper proof bolts.
5. Put the timing gear plate in position and install four bolts (3). Tighten the four bolts finger
tight.
Note: The fuel injection pump gear will only fit in one position. Install the gear with the
letters "C" and "M" facing away from the engine.
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9. Illustration 4 g00808245
Typical example
6. Loosen locking screw (2) (if equipped) until locking spacer (1) moves freely. Move locking
spacer (1) into position (A). Tighten locking screw (2) to a torque of 10 N·m (7 lb ft).
Note: The location of Tooling (A) for Bosch fuel injection pumps will be located toward the
top of the fuel injection pump. The location of Tooling (A) for Dephi (Lucas) and
Stanadyne fuel injection pumps will be located toward the bottom of the fuel injection
pump.
7. Install Tooling (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tooling
(A) into position in hole (8) in the fuel injection pump body. If Tooling (A) can be fully
seated, the fuel injection pump timing is correct. No resistance should be felt when the
timing pin is inserted into hole (8) of the fuel injection pump body.
NOTICE
The fuel injection pump may be supplied with the fuel injection pump
shaft in the locked position. The drive shaft of the fuel injection pump
must not be rotated without the spacer in position under the locking
screw. Damage to the drive shaft of the fuel injection pump will result.
8. When the timing plate is installed, rotate gear (9) by hand in a counterclockwise direction in
order to remove the backlash between gear (9) and the idler gear. Do not rotate the
crankshaft or the fuel injection pump shaft. Tighten bolts (3) to a torque of 28 N·m (21 lb
ft).
9. Remove Tooling (A) from the fuel injection pump gear.
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10. End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01083913
Fuel Injection Pump - Install - Type 1 Engines and 9RM
Engines
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-9774 Bolt Remover (1)
1
( 1 )
The bolt remover is required in order to install the tamper proof bolts on the access cover for the fuel injection
pump.
Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket for the fuel injection pump. Replace the gasket, if
necessary.
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12. Illustration 1 g00545262
2. Install the gasket and fuel injection pump (5) .
Note: Align marks (4) that are on fuel injection pump (5) and the timing gear cover.
3. Install the key.
4. Install three nuts (6) that hold fuel injection pump (5) in position.
5. Connect hose (7) to fuel injection pump (5) .
6. Engage the gear with the fuel injection pump.
Illustration 2 g00545258
7. Install the lockwasher and nut (3) .
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13. Illustration 3 g00545256
8. Install cover (2) and four bolts (1) .
Note: Some engines have four tamper proof bolts (1). Use Tool (A) in order to install the
four bolts.
9. Set the timing of the fuel injection pump. Refer to the Testing and Adjusting Module for the
correct procedure.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Install".
b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01051839
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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15. Illustration 1 g00545445
Typical example
1. Loosen two clamps (1) .
2. Slide hose (2) away from turbocharger (3) .
3. Remove two bolts (4) and the gasket.
4. Disconnect oil return line (6) from the cylinder block and remove the gasket.
5. Remove nuts (5) .
Illustration 2 g00545446
Typical example
6. Remove three bolts (7) .
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16. 7. Remove turbocharger (3) and the gaskets.
8. Plug all openings immediately.
Copyright 1993 - 2019 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01051906
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 1. Place an index mark on all of the components for the assembly procedure.
Illustration 1 g00545460
Typical example
2. Remove elbow (1) and the O-ring seal.
3. Remove two bolts (2) .
4. Remove hose assembly (3) and the gasket.
Illustration 2 g00545463
Typical example
5. Remove six bolts (4) .
6. Remove three clamps (5) .
7. Separate compressor housing (6) from cartridge (7) .
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20. Illustration 3 g00545464
Typical example
Illustration 4 g00545505
Typical example
8. Remove six bolts (8) .
9. Remove three clamps (9) .
10. Separate cartridge (7) from turbine housing (10) .
Copyright 1993 - 2019 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 2AR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 2AR00001-01603 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01051989
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gaskets. Replace the gaskets, if necessary.
Illustration 1 g00545505
Typical example
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