The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housing in their proper order and orientation. Cleanliness is emphasized and components are to be oiled before assembly. Tolerances for shaft play are specified to be checked with gauges after installing the transmission casing.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 430D BACKHOE LOADER BML
Configuration: 430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
1/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
2/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
3/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
4/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 8 g00729785
1. Heat bearing cones (45) and (46) to 135 °C (275 °F). Install bearing cones (45) and (46) .
2. Install the reverse shaft.
(Direct Drive) Shaft
Illustration 9 g00729792
1. Heat bearing cones (45) and (46) to 135 °C (275 °F). Install bearing cones (45) and (46) .
2. Install the shaft.
(Direct Drive) Output Shaft (Rear)
5/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 10 g00729806
1. Install gear (42) .
Illustration 11 g00729200
2. Install housing (41) and gear (40). Use tooling (B) in order to install snap ring (39) .
Illustration 12 g00729810
6/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. 3. Install synchronizer (38). Install gear (37). Heat bearing cone (36) to 135 °C (275 °F).
Install bearing cone (36) .
Illustration 13 g00729198
4. Install synchronizer (35), spacer (34), and bearings (33) .
Illustration 14 g00729812
5. Install gear (31) and (32). Heat bearing cone (30) to 135 °C (275 °F). Install bearing cone
(30) .
6. Install the output shaft (rear) in the transmission.
7/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 15 g00729196
Illustration 16 g00729064
7. Install two gearshift rods (23) on shift forks (29). Install the gearshift rods in the
transmission. Install three balls (28), two springs (27), and O-ring (26). Install plug (25) .
Illustration 17 g00729062
8. Install screws (24) on each of the gearshift rods (23) .
8/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 20 g00730110
2. Install piston (22), spring (19), and retainer (21) .
3. Use tooling (C) and a suitable press in order to compress spring (19). Use tooling (B) in
order to install snap ring (20) .
Illustration 21 g00728948
4. Install clutch pack (18) and retainer (17) .
Illustration 22 g00728945
5. Install thrust washer (16), needle bearing (15), spacer (14), and two roller bearings (13) .
10/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engi...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 23 g00729892
6. Heat bearing cone (11) to 135 °C (275 °F). Install bearing cone (11) .
Illustration 24 g00729903
7. Heat bearing cone (10) to 135 °C (275 °F). Install bearing cone (10) .
Illustration 25 g00728940
8. Install front output shaft (9) .
11/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engi...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Final Assembly
Illustration 26 g00730114
Note: Clean the mating surfaces of case (7). Apply a continuous bead of 1U-8846 Sealant to
the mating surface of the case.
1. Attach tooling (D) to case (7). Attach a suitable lifting device to tooling (D). Use fourteen
bolts (8) in order to install case (7). The weight of case (7) is 42 kg (94 lb).
Illustration 27 g00730079
2. Install a bolt in the output shaft. The output shaft must be fully seated. Install tooling (E), as
shown. Zero tooling (E). Pry up on the bolt and record the reading on tooling (E). The
reading must be 0.03 mm (0.0012 inch) to 0.08 mm (0.0031 inch). Add or remove shims in
Step 1 in the Case Assembly Procedure in order to obtain the correct reading.
12/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engi...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 28 g00730086
3. Repeat Step 1 for the input shaft and the output shaft (front). Use the same tolerance for all
of the shafts. Remove the expansion plug in order to check the input shaft. Use a
screwdriver to pry up on the input shaft. Install a new 1H-9721 Expansion Plug .
Illustration 29 g00728906
4. Install yoke (4), washer (5), and bolt (6) .
Illustration 30 g00728902
13/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engi...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 5. Install plug (3) .
Illustration 31 g00728895
6. Install Implement pump drive shaft (2) in transmission (1) .
Illustration 32 g00730116
7. Remove transmission (1) from tooling (F) .
End By: Install the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 17 07:42:47 UTC+0800 2019
14/14
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engi...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 430D BACKHOE LOADER BML
Configuration: 430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01459029
Transmission (Direct Drive) - Install
SMCS - 3030-012-DD
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 1U-9760 Jack Stand 2
C 1U-7505 Transmisson Jack 1
D 1U-7558 Mounting Brackets 2
E FT-2535 Engine Support Bar Assembly 1
1/5
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 1 g00762601
1. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance.
Illustration 2 g00762359
2. Use tooling (C) in order to position transmission (10). The weight of transmission (10) is
185 kg (408 lb).
Illustration 3 g00762479
2/5
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 3. Install fourteen bolts (11) .
Illustration 4 g00762562
4. Slide rod assembly (9) on the transmission lever and tighten bolt (8) .
Illustration 5 g00762561
5. Connect three electrical connectors (7) .
3/5
430D Backhoe Loader BML02281-04799 (MACHINE) POWERED BY 3054 Engine(...
2019/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading