This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes:
- Removing fuel injection lines before removing nozzles or pumps
- Using tools like pins and pullers to remove nozzles and pumps while ensuring proper timing
- Cleaning parts and applying anti-seize compound when installing nozzles
- Tightening nozzles and bolts on pumps to specified torques
- Ensuring number 1 cylinder is at top center of compression stroke before removal
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The removal procedure for fuel injection nozzles includes removing fuel injection lines, loosening a threaded nut, and removing the nozzle and seat washer from the cylinder block. The installation procedure describes cleaning parts, installing a new seat washer, positioning the nozzle, and tightening the nut. The document also provides multiple procedures for removing and installing fuel injection pumps depending on the engine type, including ensuring proper timing and using special tools.
This document provides instructions for removing fuel injection nozzles from a 428C BACKHOE LOADER model. It describes:
- Removing the fuel injection lines first
- Loosening the threaded nut on the nozzle and removing it from the cylinder block along with the seat washer
- Keeping all parts clean to prevent contamination
It also cautions to contain fluids and dispose of them properly according to regulations.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The removal procedure for fuel injection nozzles includes removing fuel injection lines, loosening a threaded nut, and removing the nozzle and seat washer from the cylinder block. The installation procedure describes cleaning parts, installing a new seat washer, positioning the nozzle, and tightening the nut. The document also provides multiple procedures for removing and installing fuel injection pumps depending on the engine type, including ensuring proper timing and using special tools.
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valves on a Caterpillar 3054 engine. It describes:
- Removing fuel injection lines before removing nozzles
- Loosening nuts and removing nozzles and seat washers from the cylinder block
- Cleaning parts and installing nozzles with new seat washers, applying anti-seize compound, and tightening nuts to the specified torque
- Installing fuel injection lines after installing nozzles
- Index marking valves before removal and using a compressor tool to remove springs and valve keepers
- Inspecting valve depths and installing valves with new springs and keepers
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valve springs on a Caterpillar 3054 engine. The fuel injection nozzle removal procedure involves removing fuel lines, loosening a threaded nut, and removing the nozzle and seat washer. Installation involves cleaning parts, installing a new seat washer, applying anti-seize compound, and tightening the nut. The valve spring procedure requires using a special tool to compress springs, removing keepers and retainers, and ensuring the piston is at top-dead-center during removal and installation. Proper cleaning and torque specifications are emphasized throughout.
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valve springs on a Caterpillar 3054 engine. The fuel injection nozzle removal procedure involves removing fuel lines, loosening a threaded nut, and removing the nozzle and seat washer. Installation involves cleaning parts, installing a new seat washer, applying anti-seize compound, and tightening the nut. The valve spring procedure requires using a special tool to compress springs, removing keepers and retainers, and ensuring the piston is at top-dead-center during removal and installation. Proper cleaning and torque specifications are emphasized throughout.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, and removing the nozzle and seat washer. For installation, it instructs to clean parts, install a new seat washer, apply anti-seize compound, insert the nozzle ensuring proper alignment, and tighten the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The removal procedure for fuel injection nozzles includes removing fuel injection lines, loosening a threaded nut, and removing the nozzle and seat washer from the cylinder block. The installation procedure describes cleaning parts, installing a new seat washer, positioning the nozzle, and tightening the nut. The document also provides multiple procedures for removing and installing fuel injection pumps depending on the engine type, including ensuring proper timing and using special tools.
This document provides instructions for removing fuel injection nozzles from a 428C BACKHOE LOADER model. It describes:
- Removing the fuel injection lines first
- Loosening the threaded nut on the nozzle and removing it from the cylinder block along with the seat washer
- Keeping all parts clean to prevent contamination
It also cautions to contain fluids and dispose of them properly according to regulations.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The removal procedure for fuel injection nozzles includes removing fuel injection lines, loosening a threaded nut, and removing the nozzle and seat washer from the cylinder block. The installation procedure describes cleaning parts, installing a new seat washer, positioning the nozzle, and tightening the nut. The document also provides multiple procedures for removing and installing fuel injection pumps depending on the engine type, including ensuring proper timing and using special tools.
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valves on a Caterpillar 3054 engine. It describes:
- Removing fuel injection lines before removing nozzles
- Loosening nuts and removing nozzles and seat washers from the cylinder block
- Cleaning parts and installing nozzles with new seat washers, applying anti-seize compound, and tightening nuts to the specified torque
- Installing fuel injection lines after installing nozzles
- Index marking valves before removal and using a compressor tool to remove springs and valve keepers
- Inspecting valve depths and installing valves with new springs and keepers
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valve springs on a Caterpillar 3054 engine. The fuel injection nozzle removal procedure involves removing fuel lines, loosening a threaded nut, and removing the nozzle and seat washer. Installation involves cleaning parts, installing a new seat washer, applying anti-seize compound, and tightening the nut. The valve spring procedure requires using a special tool to compress springs, removing keepers and retainers, and ensuring the piston is at top-dead-center during removal and installation. Proper cleaning and torque specifications are emphasized throughout.
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valve springs on a Caterpillar 3054 engine. The fuel injection nozzle removal procedure involves removing fuel lines, loosening a threaded nut, and removing the nozzle and seat washer. Installation involves cleaning parts, installing a new seat washer, applying anti-seize compound, and tightening the nut. The valve spring procedure requires using a special tool to compress springs, removing keepers and retainers, and ensuring the piston is at top-dead-center during removal and installation. Proper cleaning and torque specifications are emphasized throughout.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, and removing the nozzle and seat washer. For installation, it instructs to clean parts, install a new seat washer, apply anti-seize compound, insert the nozzle ensuring proper alignment, and tighten the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, and removing the nozzle and seat washer. For installation, it instructs to clean parts, install a new seat washer, apply anti-seize compound, insert the nozzle ensuring proper alignment, and tighten the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained throughout the process.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, removing the nozzle and seat washer from the cylinder block. For installation, it describes cleaning parts, installing a new seat washer, applying anti-seize compound, inserting the nozzle into position and tightening the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
Caterpillar cat 428 c backhoe loader (prefix 2cr) service repair manual (2cr0...fjjksekksemm
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The instructions are separated into sections for different engine types. To remove fuel injection nozzles, the fuel lines must first be removed. Then the nut on the nozzle is loosened and the nozzle is removed along with the seat washer. To install nozzles, the threads are cleaned and a new seat washer is installed before tightening the nut with anti-seize compound. To remove fuel injection pumps, the water pump and fuel lines must first be removed. Then various bolts and nuts are removed to detach the pump from the engine.
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings and pins, attaching lifting devices, tightening nuts and bolts, and connecting hoses and harnesses. Tools required include a driver, lever puller, and bearing installer. Safety precautions are provided for working on pressurized hydraulic systems.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00596-01...fujskekdjdmd
This document provides instructions for removing and installing the automatic timing advance component from a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using turning tools to align marks on gears and position the #1 piston at top dead center
- Removing two plugs and installing a tool to view inside the flywheel housing
- Removing a bolt to take off the timing advance
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major system sections and lists parts for the engine mounting, engine hoses, air intake and exhaust piping, air cleaner piping, and air cleaner inner parts. The parts lists include part numbers, descriptions, and quantities.
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
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This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, and removing the nozzle and seat washer. For installation, it instructs to clean parts, install a new seat washer, apply anti-seize compound, insert the nozzle ensuring proper alignment, and tighten the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained throughout the process.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, cleaning parts, and installing new seals and following tightening specifications. Special attention is given to ensuring proper timing is maintained when removing and installing components.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles on a 428C BACKHOE LOADER. It describes removing the fuel injection lines, loosening the threaded nut on the nozzle, removing the nozzle and seat washer from the cylinder block. For installation, it describes cleaning parts, installing a new seat washer, applying anti-seize compound, inserting the nozzle into position and tightening the nut to the specified torque. Additional sections provide similar instructions for other engine models.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes the required tools and safety precautions. The procedures include removing fuel lines, loosening nuts, removing nozzles and pumps, and installing new seals and washers. Precise positioning and torque specifications are noted to maintain proper timing.
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This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The instructions are separated into sections for different engine types. To remove fuel injection nozzles, the fuel lines must first be removed. Then the nut on the nozzle is loosened and the nozzle is removed along with the seat washer. To install nozzles, the threads are cleaned and a new seat washer is installed before tightening the nut with anti-seize compound. To remove fuel injection pumps, the water pump and fuel lines must first be removed. Then various bolts and nuts are removed to detach the pump from the engine.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02108297
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00902563
1. Loosen threaded nut (1) on the fuel injection nozzle.
Illustration 2 g00902564
2. Remove fuel injection nozzle (2) from the cylinder block.
3. Remove seat washer (3).
Note: If the original seat washer is not removed, the projection of the fuel injection nozzle
will be incorrect when a new seat washer is installed.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01760208
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00903765
1. Thoroughly clean the threads on threaded nut (1) and the cylinder head.
2. Install a new seat washer (3) into the recess in the cylinder head.
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5. Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be
incorrect.
3. Put a 2.0 mm (0.08 inch) bead of 4C-5591 Anti-Seize Compound on the first two threads of
threaded nut (1).
Illustration 2 g00903762
Illustration 3 g00903704
4. Put fuel injection nozzle (2) into position in the cylinder head. Make sure that the detent ball
in the fuel injection nozzle (2) is aligned correctly with ball Detent (X) in the cylinder head.
Illustration 4 g00902563
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6. 5. Carefully tighten threaded nut (1) to a torque of 30 N·m (22 lb ft). Remove any excess Anti-
Seize Compound from fuel injection nozzle.
Note: Do not rotate the fuel injection nozzle after installation. The seal which is made by
the anti-seize compound may break. A broken seal may allow leakage past the seat of the
fuel injection nozzle.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01080672
Fuel Injection Nozzles - Install - Type 1 Engines and 9RM
Engines
SMCS - 1254-012
Installation Procedure
Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g00545200
1. Install dust seal (5) and spacer (4) .
2. Install the seat washer on the end of fuel injection nozzle (3) .
3. Install fuel injection nozzle (3) into the cylinder head.
Illustration 2 g00545199
4. Install clamp (2) and bolts (1). Tighten bolts (1) to a torque of 12 N·m (9 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02105278
Fuel Injection Pump - Remove - Type 2 Engines and 7BJ
Engines
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
150-3992 Timing Pin (1)
1
150-3993 Timing Pin (2)
1
B
171-1085
or
173-9774
Tamper Resistant Tool Gp 1
( 1 )
Tool (A) is required in order to remove Bosch fuel injection pumps.
( 2 )
Tool (A) is required in order to remove Delphi (Lucas) and Stanadyne fuel injection pumps.
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Ensure that the No. 1 cylinder is at the top center position on the compression stroke. Refer
to the Testing and Adjusting, "Fuel System" topic for additional information.
Illustration 1 g00808245
2. Loosen locking screw (2) (if equipped) until locking spacer (1) moves freely. Move locking
spacer (1) into position (B). Tighten locking screw (2) to a torque of 10 N·m (7 lb ft).
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11. Illustration 2 g00808370
Typical example
Note: Do not remove hub nut (4) from the shaft of the fuel injection pump. The hub of the
fuel injection pump is installed in the correct position from the factory in order to ensure
proper timing. If hub nut (4) is removed and the hub is removed, the hub will need to be
accurately installed on the shaft of the fuel injection pump by the use of special equipment.
Refer to your Caterpillar Dealer for more information.
Note: Do not release Torx screws (5) (if equipped). If the Torx screws are released and the
timing plate is moved, the timing position that is set at the factory will be lost. If the Torx
screws are released, the No. 1 cylinder must be set to the top center position on the
compression stroke before the Torx screws are tightened.
3. Slowly rotate the crankshaft until hole (6) in the timing gear and hole (7) in the hub are in
alignment with hole (8) in the fuel injection pump body.
Note: The location of Tool (A) for Bosch fuel injection pumps will be located toward the
top of the fuel injection pump. The location of Tool (A) for Delphi (Lucas) and Stanadyne
fuel injection pumps will be located toward the bottom of the fuel injection pump.
4. Install Tool (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tool (A)
into position in hole (8) in the fuel injection pump body. If Tool (A) can be fully seated, the
fuel injection pump timing is correct. No resistance should be felt when the timing pin is
inserted into hole (8) of the fuel injection pump body.
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12. Note: Some fuel injection pumps are installed with tamper proof bolts. Tool (B) may be
necessary in order to remove the tamper proof bolts.
5. Remove four bolts (3) that fasten the fuel injection pump gear to the fuel injection pump.
Timing gear (9) should be free from the fuel injection pump shaft.
Illustration 3 g00808376
Typical example
6. Remove three flange nuts (10) and fuel injection pump (11) from the engine.
Illustration 4 g01059878
Typical example
7. Remove O-ring seal (12) from fuel injection pump (11) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01083652
Fuel Injection Pump - Remove - Type 1 Engines and 9RM
Engines
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-9774 Bolt Remover (1)
1
B 9U-6198 Crankshaft Turning Tool 1
C
8S-2264 Puller Group 1
8S-4712 Bolt 2
( 1 )
The bolt remover is required in order to remove the tamper proof bolts on the access cover for the fuel injection
pump.
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
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14. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00545256
1. Remove four bolts (1) .
Note: Some engines may have four tamper proof bolts (1). Use Tool (A) in order to remove
the tamper proof bolts bolts.
2. Remove cover (2) .
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15. Illustration 2 g00545258
3. Remove nut (3) and the lockwasher.
Illustration 3 g00571370
4. Use Tool (B) to rotate the crankshaft until keyway (X) is at 30 degrees from the vertical
centerline.
Illustration 4 g00571373
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16. 5. Install Tool (C) .
6. Disengage the gear from the fuel injection pump.
Illustration 5 g00545262
7. Disconnect hose (7) from the fuel injection pump.
8. Remove three nuts (6) that hold fuel injection pump (5) in position.
9. Remove fuel injection pump (5) and the gasket.
Note: Ensure that you do not lose the key when the fuel injection pump is removed. Also
notice the position of marks (4) in order to ensure proper alignment of fuel injection pump
(5) during installation.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02046409
Fuel Injection Pump - Install - Type 2 Engines and 7BJ
Engines
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
150-3992 Timing Pin (1)
1
150-3993 Timing Pin (2)
1
B
171-1085
or
173-9774
Tamper Resistant Tool Gp 1
( 1 )
Tooling (A) is required in order to install Bosch fuel injection pumps.
( 2 )
Tooling (A) is required in order to install Dephi (Lucas) and Stanadyne fuel injection pumps.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 1 g01059878
Typical example
1. Check the condition of O-ring seal (13) on fuel injection pump (12). If the seal is worn or
damaged, replace the seal.
2. Lightly lubricate O-ring seal (13) with clean engine oil. Install O-ring seal (13) on fuel
injection pump (12) .
NOTICE
The No. 1 cylinder must be at the top center position on the
compression stroke before the fuel injection pump is installed. If the
crankshaft needs to be rotated, the fuel injection pump must be
mounted temporarily or the loose gear could cause damage to the front
housing.
Illustration 2 g00808376
Typical example
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20. 3. Put fuel injection pump (12) in position on the engine. Ensure that the timing gear is aligned
with the hub of fuel injection pump (12). Install three flange nuts (11) and tighten the flange
nuts to a torque of 28 N·m (21 lb ft).
Illustration 3 g00808370
Typical example
4. Position gear (9) on the shaft of the fuel injection pump.
Note: Some fuel injection pumps are installed with tamper proof bolts. Tooling (B) may be
necessary in order to install the tamper proof bolts.
5. Put the timing gear plate in position and install four bolts (3). Tighten the four bolts finger
tight.
Note: The fuel injection pump gear will only fit in one position. Install the gear with the
letters "C" and "M" facing away from the engine.
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21. Illustration 4 g00808245
Typical example
6. Loosen locking screw (2) (if equipped) until locking spacer (1) moves freely. Move locking
spacer (1) into position (A). Tighten locking screw (2) to a torque of 10 N·m (7 lb ft).
Note: The location of Tooling (A) for Bosch fuel injection pumps will be located toward the
top of the fuel injection pump. The location of Tooling (A) for Dephi (Lucas) and
Stanadyne fuel injection pumps will be located toward the bottom of the fuel injection
pump.
7. Install Tooling (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tooling
(A) into position in hole (8) in the fuel injection pump body. If Tooling (A) can be fully
seated, the fuel injection pump timing is correct. No resistance should be felt when the
timing pin is inserted into hole (8) of the fuel injection pump body.
NOTICE
The fuel injection pump may be supplied with the fuel injection pump
shaft in the locked position. The drive shaft of the fuel injection pump
must not be rotated without the spacer in position under the locking
screw. Damage to the drive shaft of the fuel injection pump will result.
8. When the timing plate is installed, rotate gear (9) by hand in a counterclockwise direction in
order to remove the backlash between gear (9) and the idler gear. Do not rotate the
crankshaft or the fuel injection pump shaft. Tighten bolts (3) to a torque of 28 N·m (21 lb
ft).
9. Remove Tooling (A) from the fuel injection pump gear.
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22. End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428C BACKHOE LOADER 8RN
Configuration: 428C Backhoe Loader Center Pivot, Single Tilt 8RN04089-04989 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01083913
Fuel Injection Pump - Install - Type 1 Engines and 9RM
Engines
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-9774 Bolt Remover (1)
1
( 1 )
The bolt remover is required in order to install the tamper proof bolts on the access cover for the fuel injection
pump.
Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket for the fuel injection pump. Replace the gasket, if
necessary.
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24. Illustration 1 g00545262
2. Install the gasket and fuel injection pump (5) .
Note: Align marks (4) that are on fuel injection pump (5) and the timing gear cover.
3. Install the key.
4. Install three nuts (6) that hold fuel injection pump (5) in position.
5. Connect hose (7) to fuel injection pump (5) .
6. Engage the gear with the fuel injection pump.
Illustration 2 g00545258
7. Install the lockwasher and nut (3) .
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