The document provides instructions for disassembling the transmission of a 428D backhoe loader. It describes removing the transmission from the machine and then disassembling it into its major components. These include removing the case, output shafts on both sides, input shaft, and other internal parts. Detailed steps are given for removing each part, often using specialized tools. Cleanliness is stressed and removal of fluid is described.
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BLL
Configuration: 428D Backhoe Loader BLL00651-00712 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01457233
Transmission (Direct Drive) - Remove
SMCS - 3030-011-DD
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 1U-9760 Jack Stand 2
C 1U-7505 Transmisson Jack 1
D 1U-7558 Mounting Brackets 2
E FT-2535 Engine Support Bar Assembly 1
Start By:
A. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".
B. Remove the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) -
Remove and Install".
C. Remove the piston pump. Refer to Disassembly and Assembly, RENR3585, "Piston Pump
(Implement and Steering) - Remove".
1. Use a suitable lifting device in order to raise the machine to a height of 91.4 mm (36 inch)
between the ground and the side step.
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3. Illustration 1 g00760888
2. Place tooling (A) under rear frame (1) .
Illustration 2 g00760890
3. Place tooling (B) under front axle (2) .
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4. Illustration 3 g00762355
4. Remove inspection plate (3). Install tooling (E) in order to support the engine.
Illustration 4 g00762357
5. Remove plug (4) and drain the transmission oil into a suitable container. The capacity of the
transmission is 18.5 L (4.9 US gal).
Illustration 5 g00762358
6. Remove four bolts (5) .
7. Repeat Step 6 for the opposite side.
8. Remove two bolts (6) .
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5. Illustration 6 g00762561
9. Disconnect three electrical connectors (7) .
Illustration 7 g00762562
10. Loosen bolt (8) and slide rod assembly (9) off the transmission lever.
Illustration 8 g00762359
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6. Illustration 9 g00762473
11. Support transmission (10) with tooling (C), as shown.
12. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance.
Illustration 10 g00762479
13. Remove fourteen bolts (11) .
14. Carefully move transmission (10) away from the engine in order to clear the torque
converter. Lower transmission (10) to the ground. The weight of transmission (10) is 185 kg
(408 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BLL
Configuration: 428D Backhoe Loader BLL00651-00712 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01380368
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 1
C 9S-9152 Puller Assembly 1
C 5F-7465 Puller 1
C 3/8inch x 6inch Bolt 2
D 4C-3652 Spring Compressor 1
E 1U-6405 Puller 1
F 4C-3802 Puller 1
G 8H-0663 Puller 1
G 5F-7465 Puller 1
H 8B-7551 Puller 1
H 6V-3010 Puller 1
I 137-8102 Spring Compressor 1
J 4C-3089 Puller 1
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8. K 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00728888
1. Install transmission (1) on tooling (A) .
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9. Illustration 2 g00728895
2. Remove Implement pump drive shaft (2) from transmission (1) .
Illustration 3 g00728902
3. Remove plug (3). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 4 g00728906
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10. 4. Remove bolt (6), washer (5), and yoke (4) .
Illustration 5 g00728913
5. Attach tooling (B) to case (7). Attach a suitable lifting device to tooling (B). Remove
fourteen bolts (8). Remove case (7) from the transmission. The weight of case (7) is 42 kg
(94 lb).
(Direct Drive) Output Shaft (Front)
Illustration 6 g00728940
1. Remove front output shaft (9) .
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11. Illustration 7 g00728943
2. Use tooling (C) in order to remove bearing cone (10) .
Illustration 8 g00728944
3. Use tooling (E) in order to remove bearing cone (11) and gear (12) .
Illustration 9 g00728945
4. Remove two roller bearings (13), spacer (14), needle bearing (15), and thrust washer (16) .
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12. Illustration 10 g00728948
5. Remove retainer (17) and clutch pack (18) .
Illustration 11 g00728950
6. Use a suitable press and tooling (D) in order to compress spring (19). Use tooling (K) in
order to remove snap ring (20) .
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13. Illustration 12 g00728952
7. Remove snap ring (20), retainer (21), and spring (19) .
Illustration 13 g00728953
8. Release piston (22) by blowing shop air into the lube passage, as shown.
Illustration 14 g00729060
9. Use a seal pick in order to remove the seals from piston (22) .
(Direct Drive) Output Shaft (Rear)
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14. Illustration 15 g00729062
1. Remove screws (24) from each of the gearshift rods (23) .
Illustration 16 g00729064
2. Remove plug (25) .
Illustration 17 g00729196
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15. 3. Remove plug (25), O-ring (26), two springs (27), and three balls (28). Remove two gearshift
rods (23) from shift forks (29) .
Illustration 18 g00729197
4. Use tooling (E) in order to remove bearing (30), gear (31), and gear (32) .
Illustration 19 g00729198
5. Remove bearings (33), spacer (34), and synchronizer (35) .
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16. Illustration 20 g00729199
6. Use tooling (F) in order to remove bearing (36) and gear (37). Remove synchronizer (38) .
Illustration 21 g00729200
7. Use tooling (K) in order to remove snap ring (39). Remove gear (40) and housing (41) .
Illustration 22 g00729201
8. Use tooling (E) in order to remove gear (42) .
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17. (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
Illustration 23 g00729202
2. Use tooling (G) in order to remove bearings (43) and (44) .
(Direct Drive) Reverse Shaft
1. Remove the reverse shaft by hand for disassembly.
Illustration 24 g00729204
2. Use tooling (G) in order to remove bearings (45) and (46) .
(Direct Drive) Input Shaft
1. Remove the input shaft by hand for disassembly.
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18. Illustration 25 g00729207
2. Use tooling (H) in order to remove bearing (47) .
Illustration 26 g00729208
3. Use tooling (K) in order to remove snap ring (48). Remove spacer (49), needle bearing (50),
and gear (51) .
Illustration 27 g00729210
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19. 4. Remove retainer (52) and clutch pack (53) .
Illustration 28 g00729213
5. Use tooling (I) and a suitable press in order to compress spring (55). Use tooling (K) in
order to remove snap ring (54). Remove the retainer and spring (55) .
Illustration 29 g00729257
6. Release piston (56) by blowing shop air into the lube passage, as shown.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 30 g00729258
7. Use a seal pick in order to remove the seals from piston (56) .
Illustration 31 g00729260
8. Use tooling (J) in order to remove bearing (57) and gear (58) .
Illustration 32 g00729261
9. Remove gear (59) from the clutch pack.
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22. 10. Repeat Steps 4 through 7 for the remainder of the input shaft.
Transmission Case
Illustration 33 g00729262
Note: Record the measurement and placement of the shims behind the bearing cups in order
to aid in assembly.
1. Remove bearing cups (60), (61), (62), (63), and (64) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 11 07:34:17 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BLL
Configuration: 428D Backhoe Loader BLL00651-00712 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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24. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
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25. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
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26. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
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