This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 416E BACKHOE LOADER (PREFIX CBD) , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 416E BACKHOE LOADER (PREFIX CBD) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Models Cover:
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine
Service Repair Manual Covers:
General Service Information
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Power Train
Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017
i02557467
Transmission (Power Shift) - Disassemble
SMCS - 3030-015-PM; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Transmission Repair Stand 1
B 138-7575 Link Bracket 1
C
152-7085(1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
D 1P-0074 Slide Hammer Puller Gp 1
E
8H-0663 Bearing Puller Assembly 1
6V-3010 Puller Gp 1
126-7177 Puller Leg 1
F 1U-6405 Three Jaw Puller 1
G 152-7055 Spring Compressor 1
H 2P-8312 Retaining Ring Pliers 1
(1)
CE Compliant
Start By:
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3. a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power
Shift) - Remove".
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01244665
1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A).
The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable
strap (3) and remove torque converter (2).
Illustration 2 g01244668
2. Remove hose assemblies (4) and coupler (5).
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4. Illustration 3 g01244669
Illustration 4 g01244704
3. Remove bolts (6) and plate (7). Remove gear (8).
Illustration 5 g01245246
4. Remove bolts (9) and pump group (10).
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5. Illustration 6 g01245252
5. Remove seal (11).
Illustration 7 g01245256
6. Remove lip seal (12) from pump group (10).
Illustration 8 g01244672
7. Slide shaft (13) from the transmission.
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6. Illustration 9 g01244673
8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16).
Illustration 10 g01245229
9. Remove valve groups (17) and (18).
Illustration 11 g01245233
10. Remove O-ring seals (19) and (20) from valve group (17).
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7. Illustration 12 g01245238
11. Remove O-ring seals (21) and (22) from valve group (18).
Illustration 13 g01244677
12. Remove bolts (23) and filter base assembly (24).
Illustration 14 g01245242
13. Remove O-rings (25) from filter base assembly (24).
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8. Illustration 15 g01244675
14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
Illustration 16 g01244674
15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
Illustration 17 g01245260
16. Remove bolts (32) and cover (31).
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10. Illustration 21 g01245137
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case
assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in
the slots of the transmission case in order to remove case assembly (35).
Illustration 22 g01244690
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube
assemblies (37) and (38).
21. Remove any shims that may be present under each bearing cup. Record the measurements
of shims in order to aid in the installation procedure.
Illustration 23 g01244691
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11. 22. Remove front output shaft assembly (45).
Illustration 24 g01280584
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft
(47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and
input shaft (48) is approximately 61 kg (135 lb).
Illustration 25 g01245326
24. Remove reverse shaft assembly (49).
Illustration 26 g01245327
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12. 25. Use Tooling (D) in order to remove bearing cups (50).
Illustration 27 g01245332
26. Remove lip seal (51).
Illustration 28 g01245333
27. Remove tube assemblies (52).
Output Shaft (Front)
Illustration 29 g01245338
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13. 1. Remove ring (1).
Illustration 30 g01245349
2. Use Tooling (E) in order to remove bearing cone (2).
Illustration 31 g01245356
Illustration 32 g01245357
3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6), washer
(5), and needle bearing (4).
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14. Illustration 33 g01245367
4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust bearing (9),
and washer (8).
Illustration 34 g01245370
5. Remove retaining ring (13) and end plate (14).
Illustration 35 g01245376
6. Remove friction discs (15) and plates (16).
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15. Illustration 36 g01245374
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and use
Tooling (H) in order to remove retaining ring (18).
Illustration 37 g01245384
8. Remove spring assembly (17).
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17. Illustration 38 g01245389
9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in order to
remove piston assembly (19).
Illustration 39 g01245392
10. Remove ring seal (20) and the O-ring seal from piston (19).
Output Shaft (Rear)
Illustration 40 g01245395
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18. 1. Remove rings (1) and (2).
Illustration 41 g01245398
Illustration 42 g01245400
2. Use Tooling (F) in order to remove bearing cone (3). Remove washer (7), thrust bearing (6),
roller bearing (5), and gear (4).
Illustration 43 g01245407
3. Remove roller bearing (8), needle bearing (9), and washer (10).
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19. Illustration 44 g01245412
4. Remove retaining ring (11) and end plate (12).
Illustration 45 g01245422
5. Remove friction discs (13) and plates (14).
Illustration 46 g01245444
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20. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use Tooling (G) and a suitable press in order to compress spring assembly (15) and use
Tooling (H) in order to remove retaining ring (16).
Illustration 47 g01245451
7. Remove spring assembly (15).
Illustration 48 g01245573
8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
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