The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader. Key steps include:
1. Removing bolts to separate the flywheel from the engine and lifting it off using guide bolts and a lifting device.
2. Checking the flywheel and ring gear for wear before removal of the ring gear using punches.
3. Cleaning and positioning the flywheel for installation, adding bolts finger tight before final tightening.
4. Removing housing bolts and lifting the housing off the engine block using a lifting device. Inspection of seals is required before reinstallation.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Is Recruitment Processing Outsourcing (RPO) Services?Impeccable HR
Impeccable HR provides a wide range of RPO services for your bulk hiring needs within a stipulated period. They meticulously build RPO solutions to improve your recruitment process. RPO services are great for budget-conscious recruiters who want high-quality personnel.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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closer and explore its unique features, the Octavia range radiates with the
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How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763425
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - UNF by 4 inch)
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01245126
Typical example
1. Remove two bolts from positions (X) on flywheel (1).
2. Install Tooling (A) to positions (X) on flywheel (1).
3. Attach a suitable lifting device to flywheel (1). Support the weight of the flywheel. The
weight of the flywheel is approximately 71 kg (155 lb).
4. Remove remaining bolts (2).
5. Use the lifting device in order to remove the flywheel from the engine.
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4. Illustration 2 g01245152
Typical example
6. Inspect flywheel (1) and ring gear (3) for wear or damage. Replace any components that are
worn or damaged.
7. To remove the flywheel ring gear, follow Steps 7.a and 7.b.
a. Place the flywheel assembly on a suitable support.
Note: Identify the orientation of the teeth on the flywheel ring gear.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i07030539
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - 20 UNF by 4 inch)
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g01343963
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Steps 1.a through 1.c to install a new ring
gear to the flywheel.
a. Identify the orientation of teeth (4) on the new ring gear (4).
Note: The chamfered side of the ring gear teeth must face toward the starting motor
when the flywheel is installed. The correct orientation of the chamfered will ensure
the correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" for the
correct procedure.
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7. Illustration 2 g01245126
Typical example
3. Install a suitable lifting device to flywheel (1). The flywheel weighs approximately 71 kg
(155 lb).
4. Install Tooling (A) to positions (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1) finger tight.
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Remove the lifting device from flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) to a torque of
140 N·m (103 lb ft).
10. Check the run out of the flywheel. Refer to System Operation, Test, and Adjusting,
"Flywheel - Inspect" for further information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763427
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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9. Dispose of all fluids according to local regulations and mandates.
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly. The
assembly is not serviceable. If the crankshaft rear seal is removed, the assembly must be replaced.
Illustration 1 g01269512
Typical example
1. Use Tooling (A) in order to remove torx screws (1) from crankshaft rear seal (2).
2. Remove crankshaft rear seal (2) from the cylinder block. Discard the crankshaft rear seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763428
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
B FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01258105
Illustration 2 g01255709
Typical example
1. Ensure that crankshaft flange (1) is clean, dry and free from damage.
2. Ensure that the face of the cylinder block and the bridge piece are clean and dry.
3. A new crankshaft rear seal is supplied with a plastic sleeve (3). Ensure that the plastic
sleeve is squarely installed within crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the seal is
pushed over the crankshaft flange.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The
crankshaft rear seal must be installed dry.
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12. 4. Align plastic sleeve (3) with crankshaft flange (1). Ensure that the plastic sleeve is engaged
onto the crankshaft flange. Push new crankshaft rear seal (2) squarely onto the crankshaft
flange.
During this process, the plastic sleeve will be forced out of the crankshaft rear seal. Discard
the plastic sleeve.
5. Align the two molded locators on crankshaft rear seal (2) with the holes in the cylinder
block. Ensure that the crankshaft rear seal is seated against the cylinder block.
Illustration 3 g01258357
Tightening sequence for the crankshaft rear seal
6. Install torx screws (4) finger tight.
Note: Do not install torx screws to positions (X) at this stage.
7. Install Tooling (B) to crankshaft rear seal (2) and to crankshaft flange (1).
8. Use Tooling (A) in order to tighten torx screws (4) to a torque of 22 N·m (16 lb ft). Tighten
torx screws (4) in the sequence that is shown in Illustration 3.
9. Remove Tooling (B).
10. Install remaining torx screws (4) to positions (X). Use Tooling (A) in order to tighten the
torx screws to a torque of 22 N·m (16 lb ft). Refer to Illustration 3.
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13. End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763429
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Install a suitable lifting device to the flywheel housing in order to support the flywheel
housing. The flywheel housing weighs approximately 30 kg (66 lb).
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15. Illustration 1 g01244050
Typical example
2. Remove bolts (2) and bolts (3) from flywheel housing (1).
3. Use the lifting device in order to remove flywheel housing (1) from the cylinder block.
Illustration 2 g01244051
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Typical example
4. If the engine has an aluminum oil pan, remove dust seal (5).
5. If necessary, remove dowels (4) from the cylinder block.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(M10 by 100 mm)
2
B 8T-5096 Dial Indicator Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the flywheel housing is clean and free from damage. If necessary, replace the
flywheel housing.
Illustration 3 g01244056
Typical example
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18. 2. Inspect crankshaft rear seal (6) for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer
to Disassembly and Assembly, "Crankshaft Rear Seal - Install".
3. Clean the rear face of the cylinder block. If necessary, install dowels (4) to the cylinder
block.
4. Install Tooling (A) to the cylinder block.
5. Install dust seal (5).
Illustration 4 g01244050
Typical example
6. Install a suitable lifting device to the flywheel housing. The flywheel housing weighs
approximately 30 kg (66 lb).
7. Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel
housing to the cylinder block.
8. Install bolts (2) and bolts (3) finger tight.
9. Remove Tooling (A). Install remaining bolts (3).
10. Tighten bolts (3) to a torque of 63 N·m (46 lb ft).
11. Tighten bolts (2) to a torque of 75 N·m (55 lb ft).
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19. 12. Use Tooling (B) to check the alignment of the flywheel housing with the crankshaft. Refer
to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 15 00:01:59 UTC+0800 2019
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