The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also describes removing the existing rear seal housing assembly by removing setscrews, protecting the crankshaft during new seal installation, aligning and tightening the new housing assembly setscrews, and installing the flywheel.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefjsekkem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054C engine. It outlines the required tools and steps to:
1. Remove the bolts securing the flywheel housing and lifting it off the engine.
2. Clean the engine mating surface before installation.
3. Position the flywheel housing on the engine and secure it with bolts, using link brackets to aid in alignment.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fjjsekfkksefm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2. Heating the ring gear and quickly installing it onto the flywheel.
3. Using guide bolts and a lifting device to position the flywheel, then installing and tightening the bolts.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefkskekmm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2. Heating the ring gear and quickly installing it on the flywheel.
3. Installing the flywheel using guide bolts and lifting equipment, and tightening the bolts to the specified torque.
4. Removing the crankshaft rear seal housing assembly, which must be replaced if removed.
5. Installing the new crankshaft rear seal housing assembly using a plastic sleeve to protect the seal, and tightening the
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fjjsekkksemm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning and preparing the flywheel housing and crankshaft.
2. Heating the ring gear and quickly installing it on the flywheel.
3. Using guide bolts and lifting brackets to position the flywheel, then tightening the bolts to the specified torque.
4. Checking that the housing assembly is clean before installing the new crankshaft rear seal assembly using setscrews.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefjsekkem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054C engine. It outlines the required tools and steps to:
1. Remove the bolts securing the flywheel housing and lifting it off the engine.
2. Clean the engine mating surface before installation.
3. Position the flywheel housing on the engine and secure it with bolts, using link brackets to aid in alignment.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fjjsekfkksefm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2. Heating the ring gear and quickly installing it onto the flywheel.
3. Using guide bolts and a lifting device to position the flywheel, then installing and tightening the bolts.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefkskekmm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2. Heating the ring gear and quickly installing it on the flywheel.
3. Installing the flywheel using guide bolts and lifting equipment, and tightening the bolts to the specified torque.
4. Removing the crankshaft rear seal housing assembly, which must be replaced if removed.
5. Installing the new crankshaft rear seal housing assembly using a plastic sleeve to protect the seal, and tightening the
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fjjsekkksemm
This document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes:
1. Cleaning and preparing the flywheel housing and crankshaft.
2. Heating the ring gear and quickly installing it on the flywheel.
3. Using guide bolts and lifting brackets to position the flywheel, then tightening the bolts to the specified torque.
4. Checking that the housing assembly is clean before installing the new crankshaft rear seal assembly using setscrews.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed using a plastic sleeve to protect the seal lip and setscrews to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure for the flywheel involves using guide bolts and a link bracket to support the flywheel weight before removing all setscrews. The crankshaft rear seal housing assembly must be replaced as a unit if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller and spacer are used to remove the crankshaft wear sleeve, which is used to reclaim a worn crankshaft seal surface.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
CASE IH AXIAL-FLOW AF9120 Combines Service Repair Manual (Y8G205001 and up).pdffujsekmdd8di
This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower, unload auger swing, and reel drive. Diagrams show the components and port locations of these valves. It also provides a dynamic description of the hydraulic pump in low pressure standby mode, explaining how pressure is directed to compensator spools when the engine is started to minimize flow and maintain low pressure when no hydraulic functions are active.
CASE IH AXIAL-FLOW AF8120 Combines Service Repair Manual (Y8G205001 and up).pdffujsekmdd8di
This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower, unload auger swing, and reel drive. The main stack valve receives oil directly from the hydraulic pump and contains valves for steering priority, header lift, and unload auger swing. The feeder valve provides hydraulic control for all header functions and contains valves for the reel raise/lower and lateral tilt if equipped. It also describes the hydraulic pump and explains its low pressure standby and high pressure modes of operation.
CASE IH AXIAL-FLOW AF7120 Combines Service Repair Manual (Y8G205001 and up).pdffujsekmdd8di
This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower valve, unloading auger swing valve, and reel drive valve. Diagrams show the components and port locations of the main stack valve and feeder valve. It also provides a dynamic description of the hydraulic pump in low pressure standby mode.
CASE IH AXIAL-FLOW 8230 Combine Service Repair Manual (from PIN YDG218533 and...fujsekmdd8di
This document is a service manual that contains sections about the various mechanical and electrical systems of Case IH Axial-Flow combines. The sections cover topics like the engine, transmission, hydraulic systems, cab climate control, electrical systems, attachments and headers, product feeding, threshing, and separation. It is intended to assist with servicing and repair of combines from PIN YDG218533 and above.
CASE IH AXIAL-FLOW 9230 Combine Service Repair Manual (from PIN YDG218533 and...fujsekmdd8di
This document is a service manual for Case IH Axial-Flow combines from model years 7230 to 9230. It contains instructions for maintenance, repair, and servicing of the engine, transmission, axles, hydraulics, electrical systems, attachments, and other components. Safety warnings are provided throughout and proper protective equipment is advised. The manual is intended solely for qualified service technicians.
CASE IH AXIAL-FLOW 7230 Combine Service Repair Manual (from PIN YDG218533 and...fujsekmdd8di
This document is a service manual for Case IH Axial-Flow combines from model years 7230 to 9230. It contains instructions for maintenance, repair, and servicing of the engine, transmission, axles, hydraulics, electrical systems, attachments, and other components. Safety warnings are provided throughout and technicians are advised to follow all instructions carefully. The manual is intended only for qualified service personnel.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean to prevent damage and wear.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing by positioning it on guide studs, installing bolts finger tight, checking alignment with a dial indicator, and tightening bolts to the specified torque.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, installing mounting hardware, filling fluids, and reinstalling removed components. The purpose is to provide a technician with a procedure to remove and install the backhoe loader engine.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed using a telescoping magnet and should be marked for correct installation. They are lubricated before reinstallation.
- The camshaft is removed after other components. It is carefully installed, avoiding damage to lobes or bearings.
- Camshaft bearings are removed and installed using a special tool, ensuring the oil hole aligns correctly.
- The engine oil pan is removed after draining oil. Setscrews are removed and the gasket replaced before reinstalling the pan with sealant applied in grooves to prevent leaks.
This service repair manual provides instructions for installing an engine on a 416F2 Backhoe Loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
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The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed using a plastic sleeve to protect the seal lip and setscrews to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure for the flywheel involves using guide bolts and a link bracket to support the flywheel weight before removing all setscrews. The crankshaft rear seal housing assembly must be replaced as a unit if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller and spacer are used to remove the crankshaft wear sleeve, which is used to reclaim a worn crankshaft seal surface.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
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CASE IH AXIAL-FLOW AF9120 Combines Service Repair Manual (Y8G205001 and up).pdffujsekmdd8di
This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower, unload auger swing, and reel drive. Diagrams show the components and port locations of these valves. It also provides a dynamic description of the hydraulic pump in low pressure standby mode, explaining how pressure is directed to compensator spools when the engine is started to minimize flow and maintain low pressure when no hydraulic functions are active.
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This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower, unload auger swing, and reel drive. The main stack valve receives oil directly from the hydraulic pump and contains valves for steering priority, header lift, and unload auger swing. The feeder valve provides hydraulic control for all header functions and contains valves for the reel raise/lower and lateral tilt if equipped. It also describes the hydraulic pump and explains its low pressure standby and high pressure modes of operation.
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This document provides an overview of the hydraulic distribution systems on an axial-flow combine, including the primary hydraulic power system. It describes the main stack valve and feeder valve, which control hydraulic functions like the header raise/lower valve, unloading auger swing valve, and reel drive valve. Diagrams show the components and port locations of the main stack valve and feeder valve. It also provides a dynamic description of the hydraulic pump in low pressure standby mode.
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This document is a service manual that contains sections about the various mechanical and electrical systems of Case IH Axial-Flow combines. The sections cover topics like the engine, transmission, hydraulic systems, cab climate control, electrical systems, attachments and headers, product feeding, threshing, and separation. It is intended to assist with servicing and repair of combines from PIN YDG218533 and above.
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This document is a service manual for Case IH Axial-Flow combines from model years 7230 to 9230. It contains instructions for maintenance, repair, and servicing of the engine, transmission, axles, hydraulics, electrical systems, attachments, and other components. Safety warnings are provided throughout and proper protective equipment is advised. The manual is intended solely for qualified service technicians.
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This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean to prevent damage and wear.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing by positioning it on guide studs, installing bolts finger tight, checking alignment with a dial indicator, and tightening bolts to the specified torque.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, installing mounting hardware, filling fluids, and reinstalling removed components. The purpose is to provide a technician with a procedure to remove and install the backhoe loader engine.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed using a telescoping magnet and should be marked for correct installation. They are lubricated before reinstallation.
- The camshaft is removed after other components. It is carefully installed, avoiding damage to lobes or bearings.
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1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader. It lists the required tools and parts and provides illustrations and steps for assembling the transmission components.
2. The transmission is assembled from major components which include the input shaft, reverse shaft, and gears. Needle bearings, seals, springs, plates, and rings are installed on the shafts in the correct order.
3. Proper cleaning of parts, use of transmission oil, and heating of bearings to the specified temperature are noted as important steps in the assembly process.
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader. Key steps include:
1. Removing bolts to separate the flywheel from the engine and lifting it off using guide bolts and a lifting device.
2. Checking the flywheel and ring gear for wear before removal of the ring gear using a hammer and punch.
3. Cleaning and inspecting components, then positioning the flywheel for installation with guide bolts before tightening bolts to the specified torque.
4. Removing bolts to separate the flywheel housing from the engine cylinder block and lifting it off using a lifting device. Inspection and installation
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and parts, removal steps which include removing bolts and lifting the flywheel off, and installation steps such as cleaning, lubricating, and tightening bolts to specified torques. The instructions are separated into sections for engines with different housing assembly configurations.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to remove the flywheel using a lifting device and remove the bolts and bearing housing. To install the flywheel, it describes heating the flywheel ring gear, positioning the flywheel and tightening the bolts. It also provides instructions for removing and installing the crankshaft rear seal, which involves removing housing bolts and installing the seal using a press and installer tool.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
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What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i07030444
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - 20 NF by 4 inch)
2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks, refer to this Disassembly and Assembly Manual, "Crankshaft Rear Seal -
Remove" for the correct procedure.
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3. Illustration 1 g00909349
Always wear protective gloves when handling parts that have been
heated.
Note: If ring gear (3) has been removed from flywheel (2). Identify the orientation of ring
gear (3) on the flywheel for the correct positioning when the new ring gear is installed.
2. Heat the ring gear to 250 °C (480 °F) in an oven to install the ring gear onto the flywheel.
Ensure that the orientation of the ring gear is correct and quickly install the ring gear onto
the flywheel.
Note: Do not use a torch to heat the ring gear.
3. Clean flywheel (2) and ring gear (3) when the ring gear has cooled.
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4. Illustration 2 g01148312
4. Install the Tooling (A) on the crankshaft. Install the Tooling (B) and a suitable lifting device
on flywheel (2) and position the flywheel in the flywheel housing. The weight of the
flywheel is approximately 54 kg (119 lb).
5. Install bolts (1) to flywheel (2).
6. Remove Tooling (A). Install the remaining bolts (1) that secure flywheel (2) to the
crankshaft. Tighten the bolts (1) to a torque of 140 N·m (103 lb ft).
7. Check the alignment of flywheel (2) with the crankshaft. Refer to Testing and Adjusting,
"Flywheel - Inspect" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 23:20:45 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02293665
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00991388
Note: The crankshaft rear seal is nonserviceable. If the crankshaft rear seal is removed, the
complete housing assembly must be replaced.
1. Remove the setscrews (1) from the housing assembly (2).
2. Remove the housing assembly (2) from the cylinder block. Discard the housing assembly
(2).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02293676
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing for the crankshaft rear seal are manufactured as a
one-piece assembly. The assembly of the crankshaft rear seal uses ten setscrews in order to fasten
the assembly to the cylinder block.
Note: The following procedure assumes that the crankshaft rear seal is a replacement assembly.
Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the crankshaft
flange before installation.
Note: An installation sleeve (2) is supplied with the new housing assembly. The installation sleeve
must be in place when housing assembly is installed on the crankshaft flange in order to prevent
damage to the crankshaft rear seal during assembly.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. 1. Ensure that the crankshaft flange (1) is clean, dry and free from rough metal edges. Ensure
that the face of the cylinder block and the bridge in the crankcase are clean and dry.
Illustration 1 g01148393
2. Remove the packaging from the new assembly of the crankshaft rear seal (3). Ensure that
the plastic sleeve (2) is squarely installed within the seal of the assembly of the crankshaft
rear seal (3). The plastic sleeve (2) is included in order to protect the lip of the seal as the lip
is pushed over the crankshaft flange (1).
Illustration 2 g01004958
Typical example
3. Place the assembly of the crankshaft rear seal (3) over the crankshaft flange (1) and engage
the plastic sleeve (2) onto the crankshaft flange.
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9. 4. Ensure that the plastic sleeve (2) is engaged onto the crankshaft flange (1). Push the
assembly of the crankshaft rear seal (3) evenly and push the assembly smoothly onto the
crankshaft flange (1) until the assembly is against the cylinder block. During this process,
the plastic sleeve (2) will be forced out of the assembly of the crankshaft rear seal (3).
Discard the plastic sleeve (2).
5. Rotate the assembly of the crankshaft rear seal (3) in order to align the setscrew holes in the
assembly with the setscrew holes in the rear face of the cylinder block.
6. Install the setscrews (5) in order to position housing assembly (3) to the cylinder block. Do
Not tighten the bolts.
7. Place the Tooling (A) over housing assembly (2). This will center the housing assembly
onto the crankshaft flange (3).
Illustration 3 g01148495
8. Tighten the setscrews (1) in numerical order to a torque of 22 N·m (16 lb ft). Do not tighten
the setscrews (X) at this time.
9. Remove the Tooling (A). Tighten the setscrews (X) to a torque of 22 N·m (16 lb ft).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05322247
Crankshaft Wear Sleeve (Rear) - Remove
SMCS - 1161-011-ZV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
242-9955 Puller 1
- Spacer 1
Start By:
A. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger
internal diameter than a standard crankshaft rear seal. A standard crankshaft rear seal cannot be
used if a wear sleeve is installed.
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11. Illustration 1 g02815577
Typical example
1. Use Tooling (A) in order to remove crankshaft wear sleeve (1) from crankshaft (2) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 23:23:36 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05764187
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
438-3244 Oil Seal Installer 1
8T-0375 Bolt 1
5P-8247 Hard Washer 1
B
438-3245 Oil Seal Locator 1
9U-6172 Bolt 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger
internal diameter than a standard crankshaft rear seal. A standard crankshaft rear seal cannot be
used if a wear sleeve is installed.
1. Ensure that the crankshaft is thoroughly clean and dry. Remove any areas of raised damage.
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13. 2. Lubricate the inner surface of the crankshaft wear sleeve with clean engine oil.
Illustration 1 g03657723
Sectional view of the crankshaft, the wear sleeve, and the installation tool
3. Use Tooling (A) and Tooling (B) to install the crankshaft wear sleeve, as follows:
a. Align Tooling (B) with the dowels in crankshaft (2) and install Tooling (B) to the
crankshaft. Ensure the correct orientation.
Note: Verify that Tooling (A) will slide freely over Tooling (B).
b. Carefully slide crankshaft wear sleeve (1) over Tooling (B) until the crankshaft wear
sleeve contacts the rear of crankshaft (2).
c. Assemble Tooling (A) to Tooling (B) and install the bolt and the washer. Ensure that
the face of Tooling (A) with the deep counterbore is toward crankshaft wear sleeve
(1).
d. Tighten the bolt until Tooling (A) bottoms out on Tooling (B) in order to pull
crankshaft wear sleeve (1) onto crankshaft (2).
e. Remove Tooling (A) and Tooling (B).
End By:
a. Install the new crankshaft rear seal that was supplied with the crankshaft wear sleeve.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 23:24:33 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02294250
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. The weight of the flywheel housing (3) is approximately 39 kg (85 lb). Use suitable lifting
equipment to support the flywheel housing (3) while the setscrews (1) are being removed
and while the flywheel housing is being removed.
Illustration 1 g00977367
2. Remove the setscrews (1) from the top of the flywheel housing (3).
3. Attach the Tooling (A) and a suitable lifting device to the flywheel housing (3).
4. Remove the setscrews (2) that attach the flywheel housing (3) to the cylinder block.
5. Remove the flywheel housing (3). If necessary, tap the flywheel housing with a soft faced
hammer in order to separate the flywheel housing from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing (3).
Illustration 2 g00977388
2. If a felt seal (5) is installed, replace the felt seal. Inspect the dowels (4) in the cylinder block
that align the flywheel housing (3). Replace the dowels, if necessary.
3. The weight of the flywheel housing (3) is approximately 39 kg (85 lb). Use the Tooling (A)
and a suitable lifting device to position the flywheel housing (3) on the dowels (4) that are
on the cylinder block.
4. Install the setscrews (1) that attach the flywheel housing (3) to the cylinder block.
5. Install the setscrews (2) that attach the flywheel housing (3) to the cylinder block.
Tighten the setscrews (1) and the setscrews (2) to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
6. Remove Tooling (A) and the lifting device from the flywheel housing.
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18. 7. Check the alignment of the flywheel housing with the cylinder block. Refer to Testing and
Adjusting, "Flywheel Housing - Inspect".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 23:25:29 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER B2D
Configuration: 416D Backhoe Loader B2D00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02294252
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00952102
1. Remove the setscrews (1). Remove the thrust block (2).
2. Remove the pulley (3) from the crankshaft (4).
Installation Procedure
Illustration 2 g00952102
1. Clean the pulley (3) and clean the thrust block (2). Inspect the pulley (3) and the thrust
block (2) for wear and for damage. If necessary, replace any damaged component. Inspect
the area on the pulley (3) that is normally in contact with the crankshaft front seal. If there is
excessive wear then a wear sleeve can be installed. Refer to this Disassembly and Assembly
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