This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the ring gear, carrier assemblies, gears, shafts and seals. The assembly procedure instructs installing 31 parts in reverse order, and describes determining the correct shim thickness between the bearing cone and coupling gear to achieve proper bearing preload. Special tools are required for some removal and installation steps.
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators. It describes:
1) Removing over 30 components of the final drive including gears, shafts, housings and seals using various tools.
2) Cleaning and inspecting parts before disassembly.
3) Reassembling the components in reverse order, applying lubricants to bearings and sealing surfaces.
4) Using a hydraulic press and load tester to properly install bearings and determine the correct shim thickness.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. Proper bearing preload is achieved by applying hydraulic pressure and measuring step length on the coupling gear.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. It provides details on installing bearings and determining the correct number of shims using a hydraulic press and micrometer measurements.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. Special steps are provided to determine the correct bearing preload using shims and applying hydraulic pressure.
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It describes:
1. Removing over 30 components of the final drive including gears, shafts, housings and seals using various tools.
2. Cleaning and inspecting parts before disassembly.
3. Applying lubricants to bearing surfaces and installing components in reverse order of removal.
4. Using a hydraulic press and pump to apply precise loads to seat bearings during assembly and determine the correct number of shims.
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators. It describes:
1) Removing over 30 components of the final drive including gears, shafts, housings and seals using various tools.
2) Cleaning and inspecting parts before disassembly.
3) Reassembling the components in reverse order, applying lubricants to bearings and sealing surfaces.
4) Using a hydraulic press and load tester to properly install bearings and determine the correct shim thickness.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. Proper bearing preload is achieved by applying hydraulic pressure and measuring step length on the coupling gear.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. It provides details on installing bearings and determining the correct number of shims using a hydraulic press and micrometer measurements.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive of 385B and 385B L Excavators.
The disassembly procedure involves removing 27 parts from the final drive housing using various tools. This includes removing gears, shafts, washers, bearings and seals.
The assembly procedure instructs to thoroughly clean all parts, apply anti-seize compound, and install parts in reverse order of disassembly. Special steps are provided to determine the correct bearing preload using shims and applying hydraulic pressure.
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It describes:
1. Removing over 30 components of the final drive including gears, shafts, housings and seals using various tools.
2. Cleaning and inspecting parts before disassembly.
3. Applying lubricants to bearing surfaces and installing components in reverse order of removal.
4. Using a hydraulic press and pump to apply precise loads to seat bearings during assembly and determine the correct number of shims.
Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F L Excavator. It describes 40 steps to disassemble the various components of the travel motor including removing seals, springs, pistons, plates, and bearings. It then describes the assembly process in reverse, providing details on cleaning parts and applying lubricant before reinstalling components in the proper order and orientation.
The document provides instructions for removing and installing a piston pump used for hoist and steering functions on a Caterpillar 725C articulated truck. The removal process involves taking off the cab, then disconnecting hydraulic lines and electrical connectors from the pump. Individual components are then removed from the pump housing in reverse order of the installation instructions. Proper safety precautions and cleaning of parts is emphasized during disassembly and reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, removing components like bolts, valves, sensors, gears, bearings and seals. It then lists 29 steps for assembly, installing these components in reverse order. Cleanliness is emphasized throughout to prevent dirt from entering components. Various tools are required, including link brackets, eyebolts and retaining ring pliers.
Caterpillar Cat 390F Mobile Hydraulic Excavator (Prefix B37) Service Repair M...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the correct order and orientation, with notes about cleaning, marking, and applying lubricant to parts. Precautions are provided regarding spring-loaded components.
Caterpillar Cat 390F L Excavator (Prefix TYE) Service Repair Manual (TYE00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It describes 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then describes 36 steps for reassembly, including installing seals, bearings, pistons, springs and covers. Precise alignment marks are required for accurate reassembly. Cleanliness is critical and tools are needed to remove and install certain parts.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...uddksemd8ud
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar Cat 345C L Mobile Hydraulic Excavator (Prefix M3E) Service Repair...uddksemd8ud
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, and seals. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the correct order. Contamination of hydraulic systems must be avoided during the process.
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools such as an eyebolt, retaining ring pliers, and bearing puller are required to complete the process.
The document provides instructions to remove the rear power take-off (RPTO) from a Caterpillar C9.3 engine. The steps are:
1. Remove the flywheel housing to access the RPTO.
2. Disconnect the drive shaft from the RPTO and remove retaining bolts.
3. Lift the RPTO straight up to remove.
Caterpillar Cat 340F L LRE Excavator (Prefix YBF) Service Repair Manual (YBF0...uddksemd8ud
This document provides the disassembly and assembly procedures for the travel motor on a 340F L LRE excavator. It includes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. The 27 steps to assemble list installing these same components in reverse order and include notes about lubrication, alignment and torque specifications. Required tools are listed for both procedures.
The document provides instructions for disassembling a piston motor (hydraulic fan) with the following key steps:
1. Remove the head and internal components like seals, plates, and bearings.
2. Extract the pistons, retainer, and bearings from the housing.
3. Use specialty tools to remove the retaining ring and springs, allowing removal of the swashplate and shaft.
Proper safety precautions and cleaning of parts is emphasized before disassembly.
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing plugs, seals, valves, and connectors in reverse order of removal.
3) Installing the engine oil filter base on the engine using guide studs and bolts, and reconnecting hoses.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position. Lubricate seals and install the pump, securing it with a bushing.
2. Use a measurement tool to check that the rack has the proper travel of 15.70 mm after installation.
3. Repeat the process to install the remaining fuel injection pumps and reinstall the cover.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It lists required tools and outlines a 15 step procedure for removing the swivel that includes disconnecting hydraulic lines, removing bolts and other fasteners, and using lifting devices. A 7 step procedure is then given for disassembling the swivel once it is removed, which involves cleaning it, positioning it on a repair stand, and separating its outer housing from the rotor using bolts and other tools.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and housing components are then removed to separate the rotor from the outside housing.
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C MH excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly in reverse order, providing details on installing components and applying sealant or lubricant.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Caterpillar Cat 390F L Excavator (Prefix MGF) Service Repair Manual (MGF00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F L Excavator. It describes 40 steps to disassemble the various components of the travel motor including removing seals, springs, pistons, plates, and bearings. It then describes the assembly process in reverse, providing details on cleaning parts and applying lubricant before reinstalling components in the proper order and orientation.
The document provides instructions for removing and installing a piston pump used for hoist and steering functions on a Caterpillar 725C articulated truck. The removal process involves taking off the cab, then disconnecting hydraulic lines and electrical connectors from the pump. Individual components are then removed from the pump housing in reverse order of the installation instructions. Proper safety precautions and cleaning of parts is emphasized during disassembly and reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, removing components like bolts, valves, sensors, gears, bearings and seals. It then lists 29 steps for assembly, installing these components in reverse order. Cleanliness is emphasized throughout to prevent dirt from entering components. Various tools are required, including link brackets, eyebolts and retaining ring pliers.
Caterpillar Cat 390F Mobile Hydraulic Excavator (Prefix B37) Service Repair M...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor on a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the correct order and orientation, with notes about cleaning, marking, and applying lubricant to parts. Precautions are provided regarding spring-loaded components.
Caterpillar Cat 390F L Excavator (Prefix TYE) Service Repair Manual (TYE00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It describes 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then describes 36 steps for reassembly, including installing seals, bearings, pistons, springs and covers. Precise alignment marks are required for accurate reassembly. Cleanliness is critical and tools are needed to remove and install certain parts.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...uddksemd8ud
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. It describes removing components like sensors, tubes, and manifolds. It instructs to clean mating surfaces and inspect for damage. The correct cylinder head gasket must be installed along with new seals. Bolts are tightened in a specific sequence to the proper torques. Removed components are reinstalled in reverse order.
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar Cat 345C L Mobile Hydraulic Excavator (Prefix M3E) Service Repair...uddksemd8ud
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, and seals. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the correct order. Contamination of hydraulic systems must be avoided during the process.
This document provides instructions for disassembling and assembling the travel motor of a 336E excavator. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, plates, and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools such as an eyebolt, retaining ring pliers, and bearing puller are required to complete the process.
The document provides instructions to remove the rear power take-off (RPTO) from a Caterpillar C9.3 engine. The steps are:
1. Remove the flywheel housing to access the RPTO.
2. Disconnect the drive shaft from the RPTO and remove retaining bolts.
3. Lift the RPTO straight up to remove.
Caterpillar Cat 340F L LRE Excavator (Prefix YBF) Service Repair Manual (YBF0...uddksemd8ud
This document provides the disassembly and assembly procedures for the travel motor on a 340F L LRE excavator. It includes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, seals and bearings. The 27 steps to assemble list installing these same components in reverse order and include notes about lubrication, alignment and torque specifications. Required tools are listed for both procedures.
The document provides instructions for disassembling a piston motor (hydraulic fan) with the following key steps:
1. Remove the head and internal components like seals, plates, and bearings.
2. Extract the pistons, retainer, and bearings from the housing.
3. Use specialty tools to remove the retaining ring and springs, allowing removal of the swashplate and shaft.
Proper safety precautions and cleaning of parts is emphasized before disassembly.
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing plugs, seals, valves, and connectors in reverse order of removal.
3) Installing the engine oil filter base on the engine using guide studs and bolts, and reconnecting hoses.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position. Lubricate seals and install the pump, securing it with a bushing.
2. Use a measurement tool to check that the rack has the proper travel of 15.70 mm after installation.
3. Repeat the process to install the remaining fuel injection pumps and reinstall the cover.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It lists required tools and outlines a 15 step procedure for removing the swivel that includes disconnecting hydraulic lines, removing bolts and other fasteners, and using lifting devices. A 7 step procedure is then given for disassembling the swivel once it is removed, which involves cleaning it, positioning it on a repair stand, and separating its outer housing from the rotor using bolts and other tools.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...uddksemd8ud
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and housing components are then removed to separate the rotor from the outside housing.
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C MH excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly in reverse order, providing details on installing components and applying sealant or lubricant.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 385B EXCAVATOR FDL
Configuration: 385B & 385B L Excavators FDL00001-UP (MACHINE) POWERED BY 3456 Engine
Disassembly and Assembly
385B and 5090B Excavators Excavator Systems
Media Number -RENR5407-06 Publication Date -01/02/2016 Date Updated -12/02/2016
i01674800
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
1. Thoroughly clean the outside of the final drive prior to disassembly.
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3. Illustration 1 g00865168
2. Fasten the final drive to Tooling (A). Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations. The
weight of the final drive is approximately 1020 kg (2250 lb).
Illustration 2 g00865172
3. Remove socket head bolts (1) from the final drive cover.
Illustration 3 g00865173
4. Fasten Tooling (B) and a suitable lifting device to cover (2).
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4. 5. Remove bolts (3). Use a soft faced hammer to break the seal between the cover and the ring
gear. Remove cover (2). The weight of the cover is approximately 95 kg (210 lb).
Illustration 4 g00865183
6. Remove spacer (4) and the shims from the cover.
7. Remove socket head bolts (5) and ring gear (6) from the cover.
Illustration 5 g00865487
8. Remove sun gear (7).
Illustration 6 g00865501
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5. 9. Use a hoist and Tooling (B) to remove carrier assembly (8). The weight of the carrier
assembly is approximately 43 kg (95 lb).
Illustration 7 g00865534
10. Remove retaining ring (9), spacer (10), and sun gear (11).
Illustration 8 g00865551
11. Drive spring pin (13) into shaft (14). Remove shaft (14) and gear assembly (12).
Illustration 9 g00865614
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6. 12. Remove washers (15) and bearing (16) from gear (17). Remove spring pin (13) from shaft
(14).
13. Repeat Steps 11 and 12 for the remaining gear assemblies.
Illustration 10 g00865671
14. Use a hoist and Tooling (B) to remove carrier assembly (18). The weight of the carrier
assembly is approximately 95 kg (210 lb).
Illustration 11 g00865717
15. Remove retaining ring (19), spacer (20), and gear assembly (21).
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7. Illustration 12 g00865736
16. Drive spring pin (22) into planetary shaft (24). Remove planetary shaft (24) and gear
assembly (23).
Illustration 13 g00865753
17. Remove thrust washers (27) and bearing (26) from planetary gear (25). Remove spring pin
(22) from shaft (24).
18. Repeat Steps 16 and 17 for the remaining gear assemblies.
Illustration 14 g00865862
19. Use a hoist and Tooling (B) to remove carrier assembly (28). The weight of the carrier
assembly is approximately 132 kg (290 lb). Remove spacer (29).
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8. Illustration 15 g00865872
20. Drive spring pin (31) into shaft (32). Remove planetary shaft (32) and gear assembly (30).
Illustration 16 g00865884
21. Remove thrust washers (33) and (37), and bearings (34) and (36) from planetary gear (35).
Remove spring pin (31) from shaft (32).
22. Repeat Steps 20 and 21 for the remaining gear assemblies.
Illustration 17 g00865931
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9. 23. Use a hoist and Tooling (B) to remove ring gear (38) from housing (39). The weight of the
ring gear is approximately 155 kg (340 lb).
Illustration 18 g00865939
24. Remove O-ring seal (40) from the main housing.
Illustration 19 g00865955
25. Place wood blocks under the final drive in order to support the motor housing.
Illustration 20 g00866047
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10. Illustration 21 g00865969
26. Use Tooling (D) to remove bolts (41) from gear (42).
Note: A part of Tooling (D) must be modified. Cut Length (X) on a 9U-7418 Hex Bit
Socket to a length of 14 mm (0.55 inch).
Illustration 22 g00866066
27. Install Tooling (E) in the gear, as shown. Tighten Tooling (E) evenly in order to loosen the
gear. Remove the gear from the motor housing.
Illustration 23 g00866072
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11. 28. Remove shims (43) from the motor housing.
Illustration 24 g00866085
29. Remove bolts (44). Use Tooling (C) and a hoist to separate main housing (45) from motor
housing (39). The motor housing will rest on the wood blocks. The weight of the main
housing is approximately 250 kg (550 lb).
Illustration 25 g00866095
30. Remove bearing (46) from the main housing.
Illustration 26 g00866100
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12. 31. Remove Duo-Cone seal (47), and bearing cups (48) and (49) from the main housing.
Illustration 27 g00866156
32. Remove pins (50), if necessary.
33. Remove bearing (51).
34. Remove Duo-Cone seal (52) from the motor housing.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 385B EXCAVATOR FDL
Configuration: 385B & 385B L Excavators FDL00001-UP (MACHINE) POWERED BY 3456 Engine
Disassembly and Assembly
385B and 5090B Excavators Excavator Systems
Media Number -RENR5407-06 Publication Date -01/02/2016 Date Updated -12/02/2016
i01678933
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7576 Link Bracket 3
C 205-8241 Installer 1
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
E 138-7575 Link Bracket 3
F 6V-3175 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
1U-9889 Crossblock 1
9S-7338 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
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14. 2K-7468 Locknut 1
4K-0684 Locknut 2
6V-2078 Stud 2
5P-4807 Cap 2
G 138-7575 Link Bracket 2
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of
the seals are worn or damaged, use new parts for replacement.
2. Reassemble the final drive on wood blocks and Tooling (A).
Illustration 1 g00875656
3. Apply 5P-3931 Anti-Seize Compound to the surfaces that contact the bearing cones. Install
the bearing cone with a press. Raise the temperature of bearing (51) and install the bearing.
4. Apply 5P-3931 Anti-Seize Compound to the surfaces that contact pins (50). Install the pins.
Illustration 2 g00875674
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15. 5. Apply 5P-3931 Anti-Seize Compound to the surfaces that contact the two bearing cups.
Install bearing cups (48) and (49).
Illustration 3 g00875677
6. Use Tooling (B) and a suitable lifting device to install main housing (45) on motor housing
(39). The weight of the main housing is approximately 250 kg (550 lb).
Illustration 4 g00875859
7. Install bearing (46) and the bearing cone.
8. Use the following procedure to determine the bearing preload and the correct number of
shims.
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16. Illustration 5 g00603328
a. Use a depth micrometer in order to measure the step length of the coupling gear (42).
Take measurements at several different locations around the gear. Compute the
average of the measured dimensions and record the number. Call this Dimension (X).
Illustration 6 g00876170
Illustration 7 g00876133
b. Use Tooling (F) to apply a load of 10700 kPa (1550 psi) in order to seat the bearings.
A pressure of 10700 kPa (1550 psi) on the 3S-6224 Electric Hydraulic Pump Gp will
result in a pressure of 10000 kg (22050 lb) on the bearings. Rotate the housing in
order to seat the bearing. Reduce the load on the 3S-6224 Electric Hydraulic Pump
Gp to 4825 kPa (700 psi).
c. Rotate Tooling (F) by 90° and repeat Step 8.b.
d. Maintain the load on the bearings. Use a depth micrometer and measure the distance
between the top face of motor housing and the bearing cone. Take this measurement
in several locations around the bearing. Compute the average of the measured
dimensions and record the number. Call this Dimension (Y).
e. Determine the correct thickness of the shim pack that will be installed between the
bearing cone and the coupling gear. The shim pack thickness is equal to Dimension
(Y) minus Dimension (X). Tolerance for the shim pack is 0.1 mm (0.003 inch).
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17. Note: If two shims are required, install the thinner shim next to the coupling gear
when the coupling gear is installed.
9. Use Tooling (B) and a suitable lifting device to remove the main housing from the motor
housing. The weight of the main housing is approximately 250 kg (550 lb).
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, apply clean SAE 30 oil on the contact surfaces of the metal seals.
Illustration 8 g00876775
10. Use Tooling (C) to install Duo-Cone seal (47) in the main housing.
Illustration 9 g00876788
11. Use Tooling (C) to install Duo-Cone seal (52) in the motor housing.
Note: Make sure that the Duo-Cone seals are not scratched or damaged during the assembly
of the main housing or during the assembly of the motor housing. After installation of the
main housing on the motor housing, there will be a small gap between the components. The
gap is caused by the Duo-Cone seals. The gap will be eliminated during installation of the
gear.
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18. Illustration 10 g00875677
12. Fasten Tooling (B) and a hoist to main housing (45). Place the main housing in position on
motor housing (39). Make sure that the Duo-Cone seals are not scratched or damaged
during installation. The weight of the main housing is approximately 250 kg (550 lb).
Illustration 11 g00876801
13. Install bearing (46) and the bearing cone.
Illustration 12 g00866072
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19. Illustration 13 g00866047
14. Place shims (43) in the correct position on the motor housing. If two shims were required,
put the thinner shim in contact with coupling gear (42). Make sure that all of the holes in the
components are in alignment with each other. Put coupling gear (42) in the original position
on the motor housing.
15. Apply 9S-3263 Thread Lock Compound on the threads of bolts (41). Install the bolts to
secure coupling gear (42) in place. Tighten the bolts evenly and tighten the bolts in
diagonally opposite pairs. Tighten bolts to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
Illustration 14 g00865939
16. Install O-ring seal (40) in the main housing.
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20. Illustration 15 g00876919
17. Use Tooling (B) and a hoist to position housings (39) and (45) on Tooling (A). Remove the
wood blocks. The weight of both housings is approximately 430 kg (950 lb).
Illustration 16 g00876937
18. Thoroughly clean the mating surface of main housing (39) that contacts ring gear (38).
Apply a bead of 1U-8846 Gasket Sealant on the mating surface of ring gear (38). Use
Tooling (E) and a suitable lifting device. Place the ring gear in position on the main
housing. Make sure that the alignment mark on the main housing and the ring gear line up
with each other. It may be necessary to use a soft faced hammer to seat the ring gear on the
main housing.
19. Assemble carrier assembly (28), as follows:
Illustration 17 g00865884
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21. Illustration 18 g00865872
a. Apply clean SAE 30 oil on bearings (34) and (36). Install two bearings (34) and (36)
in planetary gear (35).
b. Install thrust washers (33) and (37) on each side of the planetary gear.
c. Install the planetary gear and thrust washers in carrier assembly (28).
d. Install planetary shaft (32) in carrier assembly (28) and through planetary gear
assembly (30). Make sure that the spring pin hole in the planetary shaft is in
alignment with the spring pin hole in the carrier.
Illustration 19 g00513451
e. Install spring pin (31) in the carrier and into the planetary shaft. Make sure that the
spring pin hole in the planetary shaft is in alignment with the spring pin hole in the
carrier.
f. Orient the split in spring pin (31) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
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22. hole. Each stake mark should be approximately 1.5 mm (0.06 inch) to 3.00 mm
(0.118 inch) from the outside diameter of the spring pin hole.
g. Repeat Steps 19.a through 19.f in order to install the other three planetary gears in
carrier assembly (28).
Illustration 20 g00865862
20. Fasten Tooling (E) and a hoist to carrier assembly (28). Put the carrier assembly in position
in the ring gear. It may be necessary to move the carrier assembly back and forth during
installation in order to ensure that all gears engage properly.
21. Install spacer (29).
22. Assemble carrier assembly (21), as follows:
Illustration 21 g00865753
a. Apply clean SAE 30 oil on bearing (26). Install bearing (26) in planetary gear (25).
b. Install thrust washers (27) on each side of the planetary gear.
c. Install the thrust washers and the planetary gear in carrier assembly (28).
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23. Illustration 22 g00865736
d. Install planetary shaft (24) in carrier assembly (28) and through the planetary gear
assembly. Make sure that the spring pin hole in the planetary shaft is in alignment
with the spring pin hole in the carrier.
Illustration 23 g00513451
e. Orient the split in the spring pin (22) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
hole. Each stake mark should be approximately 1.5 mm (0.06 inch) to 3.00 mm
(0.118 inch) from the outside diameter of the spring pin hole.
f. Repeat Steps 22.a through 22.e in order to install the other two planetary gears in
carrier assembly (28).
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24. Thank you very much for
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25. Illustration 24 g00865717
23. Install gear assembly (21), spacer (20), and retaining ring (19).
Illustration 25 g00865671
24. Use a hoist and Tooling (B) to install carrier assembly (18). The weight of the carrier
assembly is approximately 95 kg (210 lb).
Illustration 26 g00865614
25. Apply clean SAE 30 oil on bearing (16). Install washers (15) and bearing (16) in gear (17).
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26. Illustration 27 g00865551
26. Install gear assembly (12), shaft (14), and drive spring pin (13) into shaft (14).
27. Repeat Steps 25 and 26 for the remaining gear assemblies.
Illustration 28 g00865534
28. Install sun gear (11), spacer (10), and retaining ring (9).
Illustration 29 g00865501
29. Use a hoist and Tooling (B) to install carrier assembly (8). The weight of the carrier
assembly is approximately 43 kg (95 lb).
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27. Illustration 30 g00865487
30. Install sun gear (7).
Illustration 31 g00865183
31. Install the shims and spacer (4) in the cover.
32. Install ring gear (6) and socket head bolts (5) in the cover.
Illustration 32 g00865173
33. Use Tooling (B) and a suitable lifting device to position cover (2). Install bolts (3). The
weight of the cover is approximately 95 kg (210 lb).
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