The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. All parts must be reinstalled in their original locations and proper torques applied during reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d rr excavator (prefix yds) service repair manual (yds000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor on a 320D RR excavator. It lists the required tools and parts. The disassembly procedure involves removing 25 components from the travel motor in a specific sequence. The assembly procedure instructs putting the travel motor back together in the reverse order and provides important notes to ensure proper installation.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 930 k wheel loader (prefix tny) service repair manual (tny000...fjsjjekdkme
This document provides instructions for disassembling and assembling the piston pump of the implement system on a 930K Wheel Loader. It describes 22 steps to disassemble the pump by removing components like bolts, valves, gaskets, springs, spools, and housings. It then describes 21 steps to reassemble the pump by installing components in the reverse order, and includes checks to ensure proper bearing preload and alignment of parts. The goal is to properly disassemble and reassemble the piston pump according to the illustrated instructions and safety warnings.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...shudun96087
The document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 17 steps for assembly, reinstalling those components in reverse order, noting proper lubrication and torque specifications. Tools required include retaining ring pliers, a bearing puller, threaded rod, and Loctite.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...cnp692569
The document provides instructions to disassemble and assemble the travel motor of a 329E L excavator. Key steps include:
1. Removing the travel motor and cleaning it prior to disassembly.
2. Disassembling components like the head, brake piston, rotating assembly, and seals.
3. Inspecting parts and replacing as needed.
4. Assembling follows the reverse order, with components like seals, piston assemblies, and bearing races installed using press tools and lubricant. Proper alignment of parts is important for correct assembly.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...kesi7153062
The document provides instructions to disassemble and assemble the travel motor of a 329E L excavator. Key steps include:
1. Removing the head, seals, springs, brake components, and rotating assembly from the motor housing.
2. Pressing out bearings and races from the shaft and housing.
3. Reinstalling bearings, seals, brake components, piston assemblies, and rotating assembly back into the housing.
4. Reattaching the head and testing operation of the assembled travel motor.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d rr excavator (prefix yds) service repair manual (yds000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor on a 320D RR excavator. It lists the required tools and parts. The disassembly procedure involves removing 25 components from the travel motor in a specific sequence. The assembly procedure instructs putting the travel motor back together in the reverse order and provides important notes to ensure proper installation.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 930 k wheel loader (prefix tny) service repair manual (tny000...fjsjjekdkme
This document provides instructions for disassembling and assembling the piston pump of the implement system on a 930K Wheel Loader. It describes 22 steps to disassemble the pump by removing components like bolts, valves, gaskets, springs, spools, and housings. It then describes 21 steps to reassemble the pump by installing components in the reverse order, and includes checks to ensure proper bearing preload and alignment of parts. The goal is to properly disassemble and reassemble the piston pump according to the illustrated instructions and safety warnings.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...shudun96087
The document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 17 steps for assembly, reinstalling those components in reverse order, noting proper lubrication and torque specifications. Tools required include retaining ring pliers, a bearing puller, threaded rod, and Loctite.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...cnp692569
The document provides instructions to disassemble and assemble the travel motor of a 329E L excavator. Key steps include:
1. Removing the travel motor and cleaning it prior to disassembly.
2. Disassembling components like the head, brake piston, rotating assembly, and seals.
3. Inspecting parts and replacing as needed.
4. Assembling follows the reverse order, with components like seals, piston assemblies, and bearing races installed using press tools and lubricant. Proper alignment of parts is important for correct assembly.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...kesi7153062
The document provides instructions to disassemble and assemble the travel motor of a 329E L excavator. Key steps include:
1. Removing the head, seals, springs, brake components, and rotating assembly from the motor housing.
2. Pressing out bearings and races from the shaft and housing.
3. Reinstalling bearings, seals, brake components, piston assemblies, and rotating assembly back into the housing.
4. Reattaching the head and testing operation of the assembled travel motor.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...cdsaas
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Cleanliness is important to prevent contamination. The installation procedure specifies matching angles and distances when pressing bearings in place and lubricating bolts during reinstallation.
The flywheel removal involves using guide studs and lifting equipment due to the flywheel's weight. Removal of the ring gear may require a hammer and punch. Installation specifies heating the ring gear for pressing, applying thread
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...cdfzxs
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Cleanliness is important to prevent contamination. The installation procedure specifies matching angles and distances when pressing bearings in place and lubricating bolts during reinstallation.
The flywheel removal involves removing bolts using a guide stud and lifting the flywheel off. Installation requires heating the ring gear, applying thread locker to bolts, and torquing bolts to specification. Flywheel
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...jfdjskmdmme
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations supplement the written instructions.
3. Proper cleaning and application of sealant or retaining compound is emphasized to prevent contamination and ensure proper component life.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...fjjsekkksmeik
This document provides instructions for removing and installing various components of the rear gear group on a Caterpillar 330D L excavator with a C9 engine. The summary is:
1. The rear gear group removal procedure involves removing bolts and gears to disassemble the group from the engine.
2. The installation procedure specifies cleaning parts and using tools to carefully install bearings at precise angles and depths before reassembling the gear group.
3. Tolerances for bearing installation angles and positions are given to ensure proper assembly.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists the required tools and presents 28 steps to fully disassemble the travel motor by removing components like the head, brake piston, plates, seals, bearings and housing covers. The 28 steps of assembly are then described to reinstall these components in reverse order using the appropriate tools, lubricants, and torque specifications.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...paws21610697
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...uddksemd8ud
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and presents 28 steps to take the travel motor apart and put it back together. The steps include removing components like the head, brake piston, barrel assembly parts, and seals and installing them in reverse order. Cautions are provided about spring force and ensuring proper alignment of parts.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual (ZCD00001...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...udjdkkmdmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists the required tools and presents 28 steps to fully disassemble the travel motor by removing components like the head, brake piston, plates, seals, bearings and housing covers. The 28 steps of assembly are then described to reinstall these components in reverse order using the appropriate tools, lubricants, and torque specifications.
Caterpillar Cat 329E L Excavator (Prefix ZCD) Service Repair Manual Instant D...yan77xunhao
This document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists the required tools and presents 28 steps to fully disassemble the travel motor by removing components like the head, brake piston, plates, seals, bearings and housing covers. The 28 steps of assembly are then described to reinstall these components in reverse order using the appropriate tools, lubricants, and torques. Key steps include removing and installing retaining rings, seals, bearings and repositioning marked components in their original locations.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual (J2F00001...zatao0179249295
The document provides instructions for removing and installing the final drive and travel motor, and removing the swivel, on a 336D L excavator. Key steps include using tools to create vacuum in the hydraulic system, disconnecting hoses and removing fittings, bolts, and seals, and carefully lifting out components with the aid of lifting devices. Proper containment of fluids and cleaning of parts is emphasized.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual (J2F00001...kesi7153062
The document provides instructions for removing and disassembling the swivel component from an excavator. Key steps include releasing hydraulic pressure, disconnecting hoses and fittings, removing bolts and covers, and using lifting devices to remove the swivel assembly. Tools including vacuum caps and lifting brackets are required. Safety precautions are outlined regarding containment of fluids and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual (J2F00001...cnp692569
The document provides instructions for removing and installing the final drive and travel motor, and removing the swivel, on a 336D L excavator. Key steps include using tools to create vacuum in the hydraulic system, disconnecting hoses and removing fittings, bolts, and seals, and carefully lifting out components with the aid of lifting devices. Proper containment of fluids and cleaning of parts is emphasized.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Similar to Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax00001 and up) (20)
Caterpillar cat 320 d rr excavator (prefix fxk) service repair manual (fxk000...9fiseookddk
The document provides instructions for removing and installing the crankshaft on Caterpillar 3064 and 3066 engines. It describes removing components like the front housing, oil pan, flywheel housing and connecting rod caps. It then explains how to remove the crankshaft main bearings and thrust washers. For installation, it details lubricating the crankshaft and bearings before lowering the crankshaft into place and securing the main bearing caps with bolts torqued to the specified value. End play is then checked using a dial indicator to ensure it is within the acceptable range.
Caterpillar cat 320 d rr excavator (prefix eby) service repair manual (eby000...9fiseookddk
The document provides instructions for removing and installing various engine components on Caterpillar 320D excavators, including:
1. Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
2. Removing and installing the crankshaft pulley, which requires removing a nut and installing a new oil seal.
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Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...9fiseookddk
The document provides instructions for removing and installing valve guides and valve seat inserts from the cylinder head of a Caterpillar 320D LRR excavator engine. It describes:
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2) Using various tools to remove the old valve guides and seat inserts and clean the cylinder head.
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Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...9fiseookddk
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides instructions for using the plastic gauges to check clearances between main and connecting rod bearings and respective journals if a technician chooses to perform the checks. Safety precautions are outlined such as ensuring clean, dry surfaces and avoiding the use of materials that could damage bearing surfaces.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...9fiseookddk
The document provides instructions for removing and installing the crankshaft on Caterpillar 3064 and 3066 engines. It describes removing components like the front housing, oil pan, flywheel housing and connecting rod caps. It then explains how to remove the crankshaft main bearings and thrust washers. For installation, it details lubricating the crankshaft and bearings and installing the main bearing caps, thrust washers and connecting rod caps, checking end play with a dial indicator.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...9fiseookddk
The document provides instructions for removing and installing various engine components on Caterpillar 320D excavators, including:
1. Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
2. Removing and installing the crankshaft pulley, which requires removing a nut and installing a new oil seal.
3. Removing the crankshaft front seal using a slide hammer puller and being careful not to damage the crankshaft flange.
Caterpillar cat 319 d ln excavator (prefix zca) service repair manual (zca000...9fiseookddk
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process. The completed final drive and sprocket assembly weighs approximately 310 kg.
Caterpillar cat 319 d ln excavator (prefix wbj) service repair manual (wbj000...9fiseookddk
The document provides disassembly and assembly instructions for the final drive of a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive assembly using various tools. The assembly procedure instructs to install parts in reverse order and provides notes on cleaning, lubrication, and use of replacement seals, gaskets and O-rings. Proper shimming of bearings during assembly is also described.
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The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. Some key steps include:
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- Disassembling the carrier assembly by removing planetary shafts, gears, bearings, and other internal parts.
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The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with removing the travel motor and cleaning it. Then it describes dismantling the various components like the head, barrel assembly, piston guide, and brake piston. Precise steps are given to disassemble seals, plates, and other parts. The assembly section reverses the process and provides details on installing components in the correct order and orientation while applying lubricants. Proper tool use and safety precautions are emphasized throughout.
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The document provides disassembly and assembly instructions for the final drive of a 319D L and 319D LN excavator. It describes in detail how to disassemble the final drive components including removing the cover, carrier assembly, planetary gears, ring gears, and other parts. It then describes the assembly process and lists the required tools, noting that cleanliness and replacing all seals and gaskets is important.
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Caterpillar cat 319 d l excavator (prefix zca) service repair manual (zca0000...9fiseookddk
This document provides assembly instructions for a final drive on an excavator model 319D L. The steps include:
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Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...9fiseookddk
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Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...9fiseookddk
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This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning and lubrication of parts is emphasized throughout the process.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 374D L EXCAVATOR PAX
Configuration: 374D L Excavator PAX00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
374D Excavator Machine Systems
Media Number -KENR6406-01 Publication Date -01/02/2012 Date Updated -23/02/2012
i03768729
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B 1P-1861 Retaining Ring Pliers As 1
C 6V-2055 Grease 1
D 128-5049 Guide Stud 2
Illustration 1 g02002733
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3. 1. Lubricate actuator piston (43) with hydraulic oil. Install actuator piston (43) into housing
(2). Install plug (42). Tighten plug (42) to a torque of 430 ± 40 N·m (315 ± 30 lb ft).
Illustration 2 g02002734
2. Install shaft seal (41). Use Tooling (B) in order to install retaining ring (44) .
Illustration 3 g02002735
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4. Illustration 4 g02002736
3. Use a suitable press to install bearing (39) onto shaft assembly (29). Bearing (39) must be
installed with retaining clip (X) toward the barrel assembly.
Illustration 5 g02001794
4. Install shaft assembly (29). Install the key and pin assemblies (38) .
Illustration 6 g02001793
5. Install swashplate (37) into motor housing (2) .
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6. 8. Wrap a piece of nylon string around the pistons (31), as shown. Install barrel assembly (27)
into the pump housing. Use the nylon string in order to hold the assembly together during
installation. Remove the nylon string.
Illustration 10 g02007094
Illustration 11 g02006998
9. Install the brake discs (28). Start with brake disc (Y). Alternate between brake discs (Y) and
brake discs (Z) with brake discs (Y) on the top and the bottom.
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7. Illustration 12 g02002313
10. Install O-ring seal (26) and backup ring (27) onto the brake piston (22). Install O-ring seal
(25) and backup ring (24) onto the brake piston (22).
Illustration 13 g02001773
11. Install O-ring seals (23) onto motor housing (2). Install springs (21) onto brake piston (22) .
Illustration 14 g02002474
12. Install balls (20), O-ring seals (19), backup rings (18), and retainers (17) into head (3) .
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8. Illustration 15 g02002213
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
13. Install spring (13), spool (14), and adapter (15). Tighten adapter (15) to a torque of 115 ± 10
N·m (85 ± 7 lb ft). Install elbow (16) .
Illustration 16 g02002033
14. Install ball (9), spring (10), and orifice (11). Tighten orifice (11) to a torque of 7 ± 1 N·m
(62 ± 9 lb in). Install bearing (8). Install adapter (7) and elbow (6) .
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9. Illustration 17 g02001974
15. Apply Tooling (C) to the back side of plate (5) in order to hold plate (5) in place during
assembly. Install plate (5) to head (3) .
Illustration 18 g02002738
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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10. Illustration 19 g02001760
16. Install Tooling (D) to housing (2). Install head (3) onto motor housing (2). Use a suitable
lifting device to install head (3). The weight of the head (3) is approximately 40 kg (90 lb).
Remove Tooling (A) and Tooling (D). Install bolts (4). Tighten bolts (4) to a torque of 530
± 70 N·m (390 ± 50 lb ft).
Illustration 20 g02001733
17. Install O-ring seal (1) onto motor housing (2) .
End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove &
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 4 00:56:03 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 374D L EXCAVATOR PAX
Configuration: 374D L Excavator PAX00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
374D Excavator Machine Systems
Media Number -KENR6406-01 Publication Date -01/02/2012 Date Updated -23/02/2012
i07285033
Final Drive - Remove and Install
SMCS - 4050-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
132-8223 Power Pack 1
132-8119 Hydraulic Torque Wrench Assembly 1
B - Loctite 243 -
Start By:
a. Remove the final drive sprocket.
b. Remove the travel motor.
Note: The final drive sprocket does not need to be removed prior to removal of the final drive.
The sprocket should be removed to disassemble the final drive.
Note: The travel motor does not need to be removed prior to removal of the final drive. The travel
motor should be removed to disassemble the final drive.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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12. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00595681
1. Attach a suitable lifting device to final drive (1). The weight of final drive (1) is
approximately 817 kg (1800 lb).
Illustration 2 g00874668
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13. Illustration 3 g00874687
Note: Mark the location of mounting bolt holes (Z) for the travel motor for installation
purposes.
2. Use Tooling (A) to remove bolts (2). Use the suitable lifting device to remove the final
drive.
Installation Procedure
1. Install final drive (1) in the reverse order of removal.
a. Apply Tooling (B) to bolts (2).
b. Tighten bolts (2) to a torque of 500 ± 50 N·m (369 ± 37 lb ft). Turn bolts (2) an
additional 50° ± 5°.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 4 00:56:59 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 374D L EXCAVATOR PAX
Configuration: 374D L Excavator PAX00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
374D Excavator Machine Systems
Media Number -KENR6406-01 Publication Date -01/02/2012 Date Updated -23/02/2012
i02388153
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 (1)
Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
( 1 )
Cut the tool to length (X). Length (X) is equal to 14 mm (0.55 inch). Refer to Step 27 for the correct
modification.
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
1. Thoroughly clean the outside of the final drive prior to disassembly.
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15. Illustration 1 g00865168
2. Fasten the final drive to Tooling (A). Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations. The
weight of the final drive is approximately 817 kg (1800 lb).
Illustration 2 g00865172
3. Remove socket head bolts (1) from the final drive cover.
Illustration 3 g01192344
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16. 4. Attach Tooling (C) and a suitable lifting device to cover (2). The weight of cover (2) is
approximately 66 kg (145 lb).
5. Remove bolts (3). Use a suitable hammer to break the seal between cover (2) and the ring
gear. Remove cover (2).
Illustration 4 g00865183
6. Remove spacer (4) and the shims from the cover.
7. Remove socket head bolts (5) and ring gear (6) from the cover.
Illustration 5 g00865487
8. Remove sun gear (7) .
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17. Illustration 6 g00865501
9. Use Tooling (B) and a suitable lifting device to remove carrier assembly (8). The weight of
carrier assembly (8) is approximately 30 kg (55 lb).
Illustration 7 g00865534
10. Remove retaining ring (9), spacer (10), and sun gear (11) .
Illustration 8 g00865551
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18. 11. Drive spring pin (13) into shaft (14). Remove shaft (14) and gear assembly (12) .
Illustration 9 g00865614
12. Remove washers (15) and bearing (16) from gear (17). Remove spring pin (13) from shaft
(14) .
13. Repeat Steps 11 and 12 for the remaining gear assemblies.
Illustration 10 g00865671
14. Use Tooling (B) and a suitable lifting device to remove carrier assembly (18). The weight of
carrier assembly (18) is approximately 68 kg (150 lb).
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19. Illustration 11 g00865717
15. Remove retaining ring (19), spacer (20), and gear assembly (21) .
Illustration 12 g00865736
16. Drive spring pin (22) into planetary shaft (24). Remove planetary shaft (24) and gear
assembly (23) .
Illustration 13 g00865753
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20. 17. Remove thrust washers (27) and bearing (26) from planetary gear (25). Remove spring pin
(22) from shaft (24) .
18. Repeat Steps 16 and 17 for the remaining gear assemblies.
Illustration 14 g01192348
19. Use Tooling (C) and a suitable lifting device to remove carrier assembly (28). The weight of
carrier assembly (28) is approximately 107 kg (235 lb).
20. Remove spacer (29) .
Illustration 15 g00865872
21. Drive spring pin (31) into shaft (32). Remove planetary shaft (32) and gear assembly (30) .
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21. Illustration 16 g00865884
22. Remove thrust washers (33) and (37), and bearings (34) and (36) from planetary gear (35).
Remove spring pin (31) from shaft (32) .
23. Repeat Steps 21 and 22 for the remaining gear assemblies.
Illustration 17 g01192382
24. Use Tooling (C) and a suitable lifting device to remove ring gear (38) from housing (39).
The weight of ring gear (38) is approximately 125 kg (275 lb).
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22. Illustration 18 g00865939
25. Remove O-ring seal (40) from the main housing.
Illustration 19 g00865955
26. Place suitable cribbing under the final drive in order to support the motor housing.
Illustration 20 g00866047
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23. Thank you very much for
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24. Illustration 21 g00865969
Dimension (X) is equal to 14.0 mm (0.55 inch).
27. Use Tooling (D) to remove bolts (41) from gear (42) .
Illustration 22 g00866066
28. Install Tooling (E) in the gear, as shown. Tighten Tooling (E) evenly in order to loosen the
gear. Remove the gear from the motor housing.
Illustration 23 g00866072
29. Remove shims (43) from the motor housing.
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25. Illustration 24 g00866085
30. Attach Tooling (C) and a suitable lifting device to main housing (45). The weight of main
housing (45) is approximately 191 kg (420 lb).
31. Remove bolts (44) .
32. Use the suitable lifting device to separate main housing (45) from motor housing (39) .
Note: Motor housing (39) will rest on the suitable cribbing.
Illustration 25 g00866095
33. Remove bearing cone (46) from the main housing.
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26. Illustration 26 g00866100
34. Remove Duo-Cone seal (47), and bearing cups (48) and (49) from the main housing.
Illustration 27 g00866156
35. Remove pins (50), if necessary.
36. Remove bearing cone (51) .
37. Remove Duo-Cone seal (52) from the motor housing.
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