This document provides instructions for removing and installing various components on a 349E L HVG UHD Mobile Hydraulic Power Unit. It describes how to remove and install electronic unit injector sleeves, air cleaners, turbochargers, solenoid valves, exhaust sensor lines, air control valves, and other parts. Detailed steps and illustrations are provided, along with required tools and torque specifications for reinstallation.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
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2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03531892
Electronic Unit Injector Sleeve - Remove and Install
SMCS - 1713-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6891 Injector Tool Group 1
B
9U-6862 Tapered Brush 1
9U-6863 Small Bore Brush 1
9U-7244 End Brush 1
9U-7237 Brush Extension 1
4C-5552 Large Bore Brush 1
C 4C-9507 Retaining Compound -
Start By:
a. Remove the electronic unit injectors.
1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"
for the correct draining and filling procedures.
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3. Illustration 1 g01261663
2. Install Tooling (A) into electronic unit injector sleeve (1).
3. Tighten the nut until electronic unit injector sleeve (1) is pulled free of the cylinder head
assembly.
Illustration 2 g01860393
4. Remove electronic unit injector sleeve (1).
Installation Procedure
1. Use Tooling (B) to clean the bore in the cylinder head for the electronic unit injector sleeve.
NOTICE
Ensure that the electronic unit injector sleeve and the cylinder head
bore are completely free of oil, dirt, and sealant debris.
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4. Illustration 3 g01261773
2. Install new O-ring seals (2) and (3) on electronic unit injector sleeve (1).
Note: Do not apply Tooling (C) to the cylinder head surfaces. Apply Tooling (C) on the
electronic unit injector sleeve only.
3. Apply a thin coat of Tooling (C) to O-ring seal (3) and the contact surface of electronic unit
injector sleeve (1) on the surface that is Marked "X".
Illustration 4 g01261802
4. Install Tooling (A) into the threads of electronic unit injector sleeve (1).
5. Position Tooling (A) and the electronic unit injector sleeve in the cylinder head. Use care
not to damage the O-ring seal on the electronic unit injector sleeve.
NOTICE
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5. Ensure that the electronic unit injector sleeve is properly seated in the
cylinder head. The Tooling will "RING" when the electronic unit
injector sleeve is fully seated in the bore of the cylinder head.
6. Use Tooling (A) and a hammer to install electronic unit injector sleeve (1) in the cylinder
head.
7. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"
for the correct draining and filling procedures.
End By:
a. Install the electronic unit injectors.
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6. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03589042
Air Cleaner - Remove and Install
SMCS - 1051-010-HG
Removal Procedure
Illustration 1 g01916039
1. Remove cover (1), primary filter element (2), and secondary filter element (3) from air
cleaner housing (4).
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7. Illustration 2 g01916073
2. Attach a suitable lifting device to bracket (6) and air cleaner (4). The weight of bracket (6)
and air cleaner (4) is approximately 43 kg (95 lb).
3. Remove bolts (5).
Illustration 3 g01916113
4. Remove bolts (7). Remove bracket (6).
Illustration 4 g01916041
5. Remove bolts (9). Remove air filter housing (8) from bracket (6).
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8. Installation Procedure
1. Install air filter housing (8) in reverse order of removal.
a. Tighten bolts (9) to a torque of 17 ± 2 N·m (150 ± 18 lb in).
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9. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i04292173
Turbocharger - Remove and Install
SMCS - 1052-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description QTY
A 4C-5599 Anti-Seize Compound 1
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for more
information.
Illustration 1 g02170055
2. Disconnect clamp assembly (2) in order to separate adaptor (1) from the turbocharger.
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10. 3. Disconnect tube assemblies (3) and (4) .
Illustration 2 g01864534
4. Disconnect hose assemblies (5) and (7) .
5. Disconnect tube assembly (6) .
6. Attach a suitable lifting device to turbocharger (8) . The weight of turbocharger (8) is
approximately 26 kg (57 lb). Remove nuts (9) and turbocharger (8) . Remove the gasket and
discard nuts (9) .
Illustration 3 g02225358
7. If needed, carefully remove clamp assemblies (2) and (10) . Discard the clamp assemblies.
Installation Procedure
1. Install turbocharger (8) in reverse order of removal.
a. Tighten new clamp assemblies (2) to a torque of 12 ± 4 N·m (106 ± 35 lb in).
b. Tighten new clamp assemblies (10) to a torque of 13.6 ± 1.2 N·m (120 ± 11 lb in).
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11. c. Apply Tooling (A) to the threads of new nuts (9) prior to installation. Tighten nuts (9)
to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
d. Put clean engine oil in the oil inlet of the turbocharger after assembly or before
installation. This action will provide lubrication during start-up and during storage.
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i04141424
Solenoid Valve (Exhaust Balance) - Remove and Install
SMCS - 1052-010-VL
Removal Procedure
Illustration 1 g02339283
Overhead view showing the location of the solenoid valve.
1. Disconnect hose assembly (1) and disconnect tube assembly (5) .
2. Disconnect harness assembly (3) .
3. Remove bolt (2) and remove solenoid valve (4) .
Installation Procedure
1. Install the solenoid valve (4) in the reverse order.
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13. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03545920
Exhaust Sensor Lines - Remove and Install - Venturi
SMCS - 1923-IL
Removal Procedure
Illustration 1 g01873368
1. Disconnect harness assemblies (1).
2. Remove clamps (3) and (3).
3. Remove tube assembly (4).
4. Remove hose (3).
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14. Illustration 2 g01873370
5. Remove bolts (7).
6. Remove clamp (6) and venturi (8).
Illustration 3 g01873435
7. Remove bolts (10) and differential pressure sensor (9). Remove pressure sensor (11).
Installation Procedure
1. Install the exhaust sensor lines in reverse order of removal.
a. Tighten (11) to a torque of 10 ± 2 N·m (89 ± 18 lb in).
b. Tighten clamps (3) and (6) to a torque of 8.5 ± 2 N·m (75 ± 18 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i04140431
Air Control Valve - Remove and Install - Control Module,
Clean Emissions Module
SMCS - 108A-010
Removal Procedure
Illustration 1 g02338496
View of the Clean Emissions Module
1. Disconnect harness assembly (3). Remove bolts (1) and remove control module (2).
Installation Procedure
1. Install control module (2) in the reverse order.
Copyright 1993 - 2020 Caterpillar Inc.
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16. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03571267
Air Control Valve - Remove and Install - ARD Combustion,
Clean Emissions Module
SMCS - 108A-010
Removal Procedure
Illustration 1 g02323318
1. Loosen clamp assemblies (2) and disconnect hose assembly (1).
2. Disconnect tube assembly (3) and disconnect hose assembly (4).
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17. Illustration 2 g02323360
3. Disconnect harness assembly (7).
4. Remove bolts (5) and remove air control valve (6).
Illustration 3 g02323873
Typical Example
5. Remove bolts (12). Separate housings (11) and (8) from the air control valve actuator (9).
Remove both seals (10) from the housings.
Installation Procedure
1. Install the air control valve in the reverse order.
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03546101
Exhaust Gas Valve (NRS) - Remove and Install
SMCS - 108N-010; 5510
Removal Procedure
Start By:
a. Remove the venturi.
Illustration 1 g01873779
1. Disconnect harness assemblies (1) and tube assembly (2).
2. Disconnect hose assembly (3).
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19. Illustration 2 g01873814
3. Loosen clamp (4). Remove bolts (5) and exhaust control valve (6).
Installation Procedure
1. Install exhaust control valve (6) in reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03546401
Exhaust Gas Valve (NRS) - Disassemble
SMCS - 108N-015; 5510
Disassembly Procedure
Start By:
a. Remove the exhaust gas valve.
Illustration 1 g02173623
1. Remove temperature sensor (1).
2. Remove bolts (2). Separate actuator assembly (3) from valve housing (4).
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21. Illustration 2 g01845473
3. Remove nut (8), washer (7), and solenoid (6).
4. Remove spool (5).
Illustration 3 g02173629
5. Remove O-rings (9).
Copyright 1993 - 2020 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03546406
Exhaust Gas Valve (NRS) - Assemble
SMCS - 108N-016; 5510
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound −
B 1P-0808 Multipurpose Grease −
Illustration 1 g02173629
Note: Lubricate all of the O-ring seals with the lubricant that is being sealed.
1. Install O-ring seals (9).
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23. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
NOTE:
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24. Illustration 2 g01845473
2. Install spool (5). Tighten spool (5) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
3. Install solenoid (6), washer (7), and nut (8). Tighten nut (8) to a torque of 20 ± 2.5 N·m
(177 ± 22 lb in) .
Illustration 3 g01871983
4. Fill Cavity (B) with Tooling (B). Cavity (B) is found on the valve housing.
Illustration 4 g02173623
5. Install actuator assembly (3) on valve housing (4).
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25. 6. Apply Tooling (A) to the threads on temperature sensor (1). Tighten temperature sensor (1)
to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
End By:
a. Install the exhaust control valve.
Copyright 1993 - 2020 Caterpillar Inc.
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26. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 349E L HVG MOBILE HYD POWER UNIT JAE
Configuration: 349E L HVG UHD Mobile Hydraulic Power Unit JAE00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
C13
Engines for Caterpillar Built Machines
Media Number -KENR8150-05 Publication Date -01/01/2014 Date Updated -22/01/2014
i03569679
Ignition Coil - Remove and Install - Clean Emissions Module
SMCS - 1554-010
Removal Procedure
Illustration 1 g02322433
1. Remove bolt (1) which secures the ground wire. Disconnect cable assembly (2).
2. Disconnect harness assembly (3).
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