This document provides instructions for removing and installing the rear gear group and flywheel on a 345C Excavator. The removal procedure involves using various tools to remove bolts, seals, gears, bushings, and bearings from the rear of the engine. The installation procedure describes cleaning and lubricating components, as well as using tools to carefully install bearings, seals, gears, and bolts in the correct order and with proper torque specifications. Special care must be taken when handling heated components and ensuring proper alignment of gears and bearings.
This document provides removal and installation instructions for various components of a 345C excavator engine, including:
1) The rear gear group, which involves removing gears, seals, covers and bearings, taking care to properly install replacement bearings.
2) The flywheel, which requires specialized tools to lift it off due to its weight and to remove the ring gear.
3) The crankshaft rear seal, which is removed after taking off the flywheel. Precautions are described to contain fluids.
This document provides removal and installation instructions for various components of a 345C excavator engine. It describes how to remove and install the rear gear group, flywheel, rear crankshaft seal, and related components. The procedures include using various tools and following steps like removing bolts, seals, and covers, in the correct numerical order. Special precautions are outlined, such as containing fluids, cleaning parts, and applying threadlock.
This document provides removal and installation instructions for various components of a 345C excavator engine. It describes in step-by-step detail how to remove and install components like the rear gear group, flywheel, crankshaft rear seal, and more. Detailed illustrations and specifications are provided to ensure correct removal and installation of parts. Safety notices are included to handle fluids and contaminated parts properly.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...jfkskemwsxmdm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using tools to remove 11 components in 9 steps, including gears, covers, seals, and bearings. The installation procedure provides instructions to install 14 components in 12 steps, noting the proper orientation and temperature treatment of bearings.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...ufjjdjffjkskemm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
This document provides instructions for removing and installing components of the rear gear group and flywheel on a Caterpillar D8N track-type tractor powered by a 3406 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, various gears and covers. The installation procedure provides instructions for installing these components in reverse order and includes using specific tools and applying threadlock. Precautions are provided such as containing fluids and keeping parts clean from contaminants.
This document provides instructions for removing and installing components of the rear gear group and flywheel on a Caterpillar D8N track-type tractor powered by a 3406 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, various gears and covers. Tools required are listed. The installation procedure provides steps to install components in reverse order and notes on tool usage and specifications.
This document provides removal and installation instructions for various components of a 345C excavator engine, including:
1) The rear gear group, which involves removing gears, seals, covers and bearings, taking care to properly install replacement bearings.
2) The flywheel, which requires specialized tools to lift it off due to its weight and to remove the ring gear.
3) The crankshaft rear seal, which is removed after taking off the flywheel. Precautions are described to contain fluids.
This document provides removal and installation instructions for various components of a 345C excavator engine. It describes how to remove and install the rear gear group, flywheel, rear crankshaft seal, and related components. The procedures include using various tools and following steps like removing bolts, seals, and covers, in the correct numerical order. Special precautions are outlined, such as containing fluids, cleaning parts, and applying threadlock.
This document provides removal and installation instructions for various components of a 345C excavator engine. It describes in step-by-step detail how to remove and install components like the rear gear group, flywheel, crankshaft rear seal, and more. Detailed illustrations and specifications are provided to ensure correct removal and installation of parts. Safety notices are included to handle fluids and contaminated parts properly.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...jfkskemwsxmdm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using tools to remove 11 components in 9 steps, including gears, covers, seals, and bearings. The installation procedure provides instructions to install 14 components in 12 steps, noting the proper orientation and temperature treatment of bearings.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...ufjjdjffjkskemm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
This document provides instructions for removing and installing components of the rear gear group and flywheel on a Caterpillar D8N track-type tractor powered by a 3406 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, various gears and covers. The installation procedure provides instructions for installing these components in reverse order and includes using specific tools and applying threadlock. Precautions are provided such as containing fluids and keeping parts clean from contaminants.
This document provides instructions for removing and installing components of the rear gear group and flywheel on a Caterpillar D8N track-type tractor powered by a 3406 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, various gears and covers. Tools required are listed. The installation procedure provides steps to install components in reverse order and notes on tool usage and specifications.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...jjfksekdmejik
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating the ring gear, applying threadlock, and tightening bolts.
4. Removing the crankshaft rear seal by removing bolts.
The document contains detailed step-by-step instructions, illustrations, and notes about required tools and inspection procedures.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and removing mounting bolts.
3. Removing the crankshaft rear seal by removing mounting bolts.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Required tools are listed for each procedure. Precautions for handling components and proper installation techniques are also described.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...ifkkdkmdmd
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating components, applying threadlocker to bolts, and torquing bolts to specification.
4. Removing the crankshaft rear seal by removing bolts.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...fjisejkdmd8id
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating components, applying threadlocker to bolts, and torquing bolts to specification.
4. Removing the crankshaft rear seal by removing bolts.
The document contains detailed step-by-step instructions, illustrations, and notes about required tools and inspection procedures.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f8sejdkdmdijd
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. The rear gear group, which involves removing several gears, seals, and bearings.
2. The flywheel, which requires lifting equipment and guide studs due to its weight.
3. The crankshaft rear seal, which is removed after removing the flywheel. Precise instructions are provided along with safety notices.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tools. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...yqen95561858
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tooling. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Precise positioning and cleaning of parts is emphasized to ensure proper installation. Various specialty tools are listed to facilitate removal and installation
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 430F Backhoe Loader. The disassembly procedure involves removing 17 individual components from the pump housing using various tools. The assembly procedure describes installing the components in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Special safety precautions are noted for parts under spring tension.
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It details removing over 70 individual parts in over 40 steps, using various tools. The transmission is first removed from the vehicle and mounted on a stand. Components like gears, shafts, seals and housings are then systematically dismantled using presses, pullers and other tools to remove bearings, seals, springs and other internal pieces. Detailed illustrations accompany each step to show how to access and remove each part.
The document is a service repair manual that provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and begins by having the transmission removed and installed on an engine stand. It then provides step-by-step instructions to disassemble the various transmission components including removing gears, shafts, seals, and other parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 430E backhoe loader. It lists the required tools and presents the steps in detail with illustrations. The removal procedure involves removing bolts and lowering the guard with a hydraulic jack to access the drive shaft. Installation is the reverse of removal.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housing in their proper order and orientation. Tolerances for shaft play are also specified to be checked with gauges during assembly. The transmission is then mounted to the vehicle and electrical and hydraulic connections are made.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearings, gears, shafts, seals and housing in their proper order and orientation. Tools required for the assembly are listed. Precautions like applying transmission oil and heating bearings to the specified temperature before installation are mentioned. Final steps include installing the transmission in the vehicle and connecting related components.
The document provides instructions for disassembling the transmission of a 420F2 backhoe loader. It describes removing over 20 components from the transmission, including the torque converter, gears, shafts, bearings, seals and other parts. Safety warnings are included to release springs carefully and wear protective equipment. Detailed illustrations accompany each step. The goal is to fully disassemble the transmission down to its individual parts for repair or replacement.
The document provides instructions for assembling a 424D backhoe loader transmission. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housings. It also provides details on final assembly steps, which include applying sealant, installing the transmission case and shafts, and connecting electrical connectors. Tolerances for shaft play are specified to be checked with a dial indicator during assembly.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 422E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard while removing bolts and lowering the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening bolts to the specified torque.
4) Raising and securing the drive shaft guard with new bolts after installation is complete.
This document provides instructions for removing and installing an engine from a Caterpillar 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, replacing mounting hardware, refilling fluids, and reinstalling removed components. The document is a service repair manual that details the process to remove and install an engine on the specified backhoe loader model.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, connect related components like the transmission, alternator, and air conditioning, and refill fluids before completing reassembly. Tools including a hydraulic jack and load leveling beam are required. Proper installation ensures the engine operates safely and efficiently.
The document provides instructions for removing and installing the flywheel housing on a 422E Backhoe Loader. To remove the housing, the flywheel must first be removed. Bolts are then removed from the housing and it is lifted off using a device. When installing, dowels and seals are inspected, bolts are used to secure the housing, and torque specifications are provided. The process is intended to provide maintenance for the flywheel housing component.
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar 420F2 backhoe loader with a C4.4 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe how to remove the existing crankshaft rear seal and flywheel housing, clean and inspect components, install a new seal and gasket, and reinstall the housing while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 420F Backhoe Loader. The disassembly procedure involves removing 17 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
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Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...jjfksekdmejik
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating the ring gear, applying threadlock, and tightening bolts.
4. Removing the crankshaft rear seal by removing bolts.
The document contains detailed step-by-step instructions, illustrations, and notes about required tools and inspection procedures.
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This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and removing mounting bolts.
3. Removing the crankshaft rear seal by removing mounting bolts.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Required tools are listed for each procedure. Precautions for handling components and proper installation techniques are also described.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...ifkkdkmdmd
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating components, applying threadlocker to bolts, and torquing bolts to specification.
4. Removing the crankshaft rear seal by removing bolts.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...fjisejkdmd8id
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. Removing the rear gear group by removing bolts, gears, seals, and bearings.
2. Removing the flywheel using lifting tools and guide studs.
3. Installing the flywheel by heating components, applying threadlocker to bolts, and torquing bolts to specification.
4. Removing the crankshaft rear seal by removing bolts.
The document contains detailed step-by-step instructions, illustrations, and notes about required tools and inspection procedures.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f8sejdkdmdijd
This document provides instructions for removing and installing various engine components on a 345D L Excavator, including:
1. The rear gear group, which involves removing several gears, seals, and bearings.
2. The flywheel, which requires lifting equipment and guide studs due to its weight.
3. The crankshaft rear seal, which is removed after removing the flywheel. Precise instructions are provided along with safety notices.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tools. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...yqen95561858
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tooling. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Precise positioning and cleaning of parts is emphasized to ensure proper installation. Various specialty tools are listed to facilitate removal and installation
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This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 430F Backhoe Loader. The disassembly procedure involves removing 17 individual components from the pump housing using various tools. The assembly procedure describes installing the components in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Special safety precautions are noted for parts under spring tension.
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It details removing over 70 individual parts in over 40 steps, using various tools. The transmission is first removed from the vehicle and mounted on a stand. Components like gears, shafts, seals and housings are then systematically dismantled using presses, pullers and other tools to remove bearings, seals, springs and other internal pieces. Detailed illustrations accompany each step to show how to access and remove each part.
The document is a service repair manual that provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and begins by having the transmission removed and installed on an engine stand. It then provides step-by-step instructions to disassemble the various transmission components including removing gears, shafts, seals, and other parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 430E backhoe loader. It lists the required tools and presents the steps in detail with illustrations. The removal procedure involves removing bolts and lowering the guard with a hydraulic jack to access the drive shaft. Installation is the reverse of removal.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housing in their proper order and orientation. Tolerances for shaft play are also specified to be checked with gauges during assembly. The transmission is then mounted to the vehicle and electrical and hydraulic connections are made.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearings, gears, shafts, seals and housing in their proper order and orientation. Tools required for the assembly are listed. Precautions like applying transmission oil and heating bearings to the specified temperature before installation are mentioned. Final steps include installing the transmission in the vehicle and connecting related components.
The document provides instructions for disassembling the transmission of a 420F2 backhoe loader. It describes removing over 20 components from the transmission, including the torque converter, gears, shafts, bearings, seals and other parts. Safety warnings are included to release springs carefully and wear protective equipment. Detailed illustrations accompany each step. The goal is to fully disassemble the transmission down to its individual parts for repair or replacement.
The document provides instructions for assembling a 424D backhoe loader transmission. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housings. It also provides details on final assembly steps, which include applying sealant, installing the transmission case and shafts, and connecting electrical connectors. Tolerances for shaft play are specified to be checked with a dial indicator during assembly.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 422E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard while removing bolts and lowering the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening bolts to the specified torque.
4) Raising and securing the drive shaft guard with new bolts after installation is complete.
This document provides instructions for removing and installing an engine from a Caterpillar 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, replacing mounting hardware, refilling fluids, and reinstalling removed components. The document is a service repair manual that details the process to remove and install an engine on the specified backhoe loader model.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, connect related components like the transmission, alternator, and air conditioning, and refill fluids before completing reassembly. Tools including a hydraulic jack and load leveling beam are required. Proper installation ensures the engine operates safely and efficiently.
The document provides instructions for removing and installing the flywheel housing on a 422E Backhoe Loader. To remove the housing, the flywheel must first be removed. Bolts are then removed from the housing and it is lifted off using a device. When installing, dowels and seals are inspected, bolts are used to secure the housing, and torque specifications are provided. The process is intended to provide maintenance for the flywheel housing component.
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar 420F2 backhoe loader with a C4.4 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe how to remove the existing crankshaft rear seal and flywheel housing, clean and inspect components, install a new seal and gasket, and reinstall the housing while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 420F Backhoe Loader. The disassembly procedure involves removing 17 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
This document provides instructions for installing an engine in a 416F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, including connecting various components like the transmission, electrical harnesses, air conditioning compressor, and fuel and cooling systems. Proper installation of the engine is critical for safe and reliable operation of the backhoe loader.
The document provides instructions for disassembling the transmission of a 416E Backhoe Loader. It lists required tools and gives step-by-step instructions with illustrations. Key steps include removing the transmission from the vehicle, then disassembling its major components such as pumps, shafts, gears, seals and housing. Specific instructions are provided for disassembling the front and rear output shafts. Safety precautions are noted for releasing spring forces. The goal is to fully disassemble the transmission into its core components.
1. The document provides instructions for removing and installing various engine components on a Caterpillar 416F2 backhoe loader, including lifters, camshafts, camshaft bearings, and piston cooling jets.
2. The procedures describe using specialized tools to remove parts and ensuring parts are clean before installation.
3. Technicians are advised to mark lifters during removal for correct installation and lubricate parts with oil before reinstallation.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by uninstalling bolts and lifting it off with support tools. It also details removing the flywheel housing by uninstalling bolts and lifting it off, then reversing the process to install the housing. Precautions are given to keep parts clean and support heavy components during removal and installation.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i06931709
Gear Group (Rear) - Remove and Install
SMCS - 1206-010; 1212-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp. 1
B 1P-0510 Driver Gp 1
Start By:
a. Remove the electric starting motor.
b. Remove the flywheel.
1. Support the engine.
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3. Illustration 1 g06002548
2. Remove bolts (2) and rear crankshaft seal (1).
Illustration 2 g06002556
3. Remove bolts (4) and the washers. Remove cover (3) and the seal.
Illustration 3 g06002558
4. Remove gear (7), bolts (6), and gear (5).
Illustration 4 g06002564
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4. 5. Remove O-ring seal (8) from gear (7).
Illustration 5 g06172622
6. Use Tooling (A) to remove bushing (7A) from gear assembly (7).
Illustration 6 g06172537
7. Remove bolts (9), adapter assembly (10), and the O-ring seal.
Illustration 7 g06172541
8. Use Tooling (B) to remove bearing (11) from adapter assembly (10).
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6. Table 2
Required Tools
Tool Part Number Part Description Qty
A 095-0706 Bolt 2
Illustration 11 g06172557
Illustration 12 g06172580
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7. Illustration 13 g06172587
1. Lower the temperature of bearing (14). Be sure to match Dimension (B) and Dimension (C)
when installing bearing (14.). Dimension (B) indicates the angle of the joint on bearing (14).
Dimension (B) is 15° ± 1°. Dimension (C) shows the distance from bearing (14) to the end
of the bore. Dimension (C) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).
Illustration 14 g06172554
2. Install the O-ring seal and cover (9).
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8. Illustration 15 g06172597
3. Install gear assembly (12) with oil passage plug (12A) facing out.
Illustration 16 g06172601
Illustration 17 g06172609
4. Lower the temperature of bearing (11). Be sure to match Dimension (F) and Dimension (G)
when installing bearing (11) into adapter assembly (10). Dimension (F) indicates the angle
of the joint on bearing (11). Dimension (F) is 15° ± 1°. Dimension (G) shows the distance
from bearing (11) to the end of the bore. Dimension (G) is 3.500 ± 0.500 mm
(0.1378 ± 0.0197 inch).
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9. Illustration 18 g06172537
5. Install the O-ring seal, adapter assembly (10), and bolts (9).
Illustration 19 g06172619
6. Lower the temperature of bearing (7A). Install bearing (7A) into gear assembly (7). Be sure
that each relief (H) is within 2° of each relief in gear assembly (7).
Illustration 20 g06002564
7. Install O-ring seal (8) onto gear (7).
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10. Illustration 21 g06002578
8. Install gear (5) and bolts (6).
Note: Tooling (A) is for supporting gear (7) during the installation of the cover and the rear
crankshaft seal.
Note: The bolt holes in gear (7) are not symmetrical. When installing Tooling (C), check
the rest of the bolts holes in gear (7) are aligned with the holes in the crankshaft.
9. Install gear (7) and Tooling (C).
Illustration 22 g06002581
10. Install cover (3), the seal, bolts (4), and the washers.
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11. Illustration 23 g06002592
11. Install rear crankshaft seal (1) and bolts (2).
12. Remove Tooling (C).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i02249234
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 1
B FT2712 Guide Stud 1
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13. Illustration 1 g01132214
1. Attach Tooling (A) and a suitable lifting device to flywheel (2). The weight of flywheel (2)
is approximately 79 kg (175 lb).
2. Remove top bolt (1). Install Tooling (B).
3. Remove remaining bolts (1).
4. Remove flywheel (2).
5. Use a hammer and a punch in order to remove the ring gear.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i06123534
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 1
B FT2712 Guide Stud 1
C - Loctite 242 1
Always wear protective gloves when handling parts that have been
heated.
1. Raise the temperature of the ring gear. Position the ring gear with the part number toward
the crankshaft. Install the ring gear on the flywheel. Allow the ring gear to cool. Use a soft
hammer in order to seat the ring gear against the shoulder of the flywheel.
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15. Illustration 1 g01132214
2. Attach Tooling (A) and a suitable lifting device to flywheel (2) . The weight of flywheel (2)
is approximately 79 kg (175 lb).
3. Position flywheel (2) on Tooling (B) .
4. Apply Tooling (C) to bolts (1) .
5. Install bolts (1) . Remove Tooling (B) . Install remaining bolt (1) . Tighten the bolts evenly
to a torque of 300 ± 40 N·m (221 ± 30 lb ft).
6. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect" for the
correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i06010889
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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17. Illustration 1 g01132235
1. Remove bolts (1).
2. Remove crankshaft rear seal (2).
Note: Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual Inspection and
Magnetic Particle Inspection" for the correct inspection procedure of the crankshaft seal surface.
Note: Refer to Reuse and Salvage Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9,
C-9, C10, C11, C12, C-12, C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the
correct specifications of the crankshaft.
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i06010890
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 7649 Primer N -
B - Loctite 620 Retaining Compound -
C 147-2675 Wear Sleeve Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g01140085
Illustration 2 g03698745
Numerical tightening sequence for bolts (2).
Note: If required, install a crankshaft wear sleeve at engine overhaul. For more information
please refer to the following Reuse and Salvage Guidelines. Refer to Reuse and Salvage
Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9, C-9, C10, C11, C12, C-12,
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20. C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the correct specifications
of the crankshaft. Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual
Inspection and Magnetic Particle Inspection" for the correct inspection procedure of the
crankshaft seal surface.
1. If a crankshaft wear sleeve is necessary, refer to Step 1.a through Step 1.d to install the
crankshaft wear sleeve. If a crankshaft wear sleeve is not necessary, refer to Step 2.
a. Clean and polish the crankshaft of imperfections.
b. Use Tooling (A) to clean the outside diameter of the crankshaft and the inside
diameter of the crankshaft wear sleeve.
c. Apply Tooling (B) to the outside diameter of the crankshaft and the inside diameter of
the crankshaft wear sleeve.
d. Use Tooling (C) to install the crankshaft wear sleeve.
Note: Leave the shipping sleeve in place to install the crankshaft rear seal. The crankshaft
rear seal must be installed dry.
Note: If the seal group, O-ring seal, and the shipping sleeve are separated, these
components should not be used.
2. Lubricate the O-ring seal with clean engine oil that is on the back of the crankshaft rear seal
(1).
3. Position crankshaft rear seal (1) and the shipping sleeve over the crankshaft. Push
crankshaft rear seal (1) in place to dislodge the shipping sleeve.
Note: Do not remove the shipping sleeve until bolts (2) are installed.
4. Install new bolts (2) hand tight. Then, tighten bolts (2) in numerical sequence, shown in
Illustration 2. Tighten bolts (2) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i02249340
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
1. Support the engine.
Illustration 1 g01132273
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22. 2. Attach a suitable lifting device to flywheel housing (2). The weight of flywheel housing (2)
is approximately 62 kg (137 lb).
3. Remove bolts (1) and flywheel housing (2).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8846 Gasket Sealant 1
1. Apply Tooling (A) to the face of the cylinder block.
Illustration 2 g01132273
2. Attach a suitable lifting device to flywheel housing (2). The weight of flywheel housing (2)
is approximately 62 kg (137 lb). Position flywheel housing (2) on the rear of the cylinder
block.
3. Install bolts (1).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Mon Jul 20 09:10:23 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR JAR
Configuration: ISJ HEX COMMONALITY CHART JAR00001-UP (MACHINE)
Disassembly and Assembly
C11 and C13 Engines for Caterpillar Built Machines
Media Number -RENR9214-23 Publication Date -01/05/2015 Date Updated -22/05/2018
i02249982
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
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24. Illustration 1 g01132580
1. Remove belt (1).
2. Attach a suitable lifting device to crankshaft vibration damper and pulley (3). The weight of
crankshaft vibration damper and pulley (3) is approximately 27 kg (60 lb). Remove bolts
(2).
3. Remove crankshaft vibration damper and pulley (3).
Installation Procedure
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Illustration 2 g01132580
1. Attach a suitable lifting device to crankshaft vibration damper and pulley (3). The weight of
crankshaft vibration damper and pulley (3) is approximately 27 kg (60 lb). Position
crankshaft vibration damper and pulley (3) on the engine.
2. Install bolts (2).
3. Install belt (1).
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