1) The document provides assembly instructions for a travel motor on an excavator model 345B Series II.
2) It details 31 steps for installing various components like seals, springs, plates, and pistons back into the travel motor housing.
3) Precise assembly is important as components must be reinstalled in their original locations and orientations. Cleanliness is also emphasized to prevent contaminating the hydraulic system.
Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...jdjkskmikdkmd
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 345B and 345B L Series II Excavator models. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It also lists assembly instructions and notes to reinstall parts in their original locations and orientations. Proper cleaning, inspection, and lubrication of parts is emphasized to prevent damage and contamination.
Caterpillar cat 345 b l series ii excavator (prefix akx) service repair manua...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar cat 345 b series ii excavator (prefix akx) service repair manual ...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar Cat 345B and 345B L Series II Excavator (Prefix AKX) Service Repa...yan77xunhao
This document provides disassembly and assembly instructions for the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, and housing. It also provides lubrication and installation instructions for assembling the travel motor. Proper assembly requires using the correct tools and ensuring parts are clean before reinstalling them in their original locations and orientations.
Caterpillar cat 345 b l series ii excavator (prefix akx) service repair manua...jfdskekdmme
This document provides disassembly and assembly instructions for the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, and housing. It also provides lubrication and installation instructions for assembling the travel motor. Proper assembly requires using the correct tools and ensuring parts are clean before reinstalling them in their original locations and orientations.
Caterpillar cat 345 b series ii excavator (prefix akx) service repair manual ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It also lists 15 steps for assembly, including installing seals, plates, pistons, springs and securing the head. Special tools are listed and precautions around cleaning, marking parts and avoiding damage to surfaces are provided.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...zatao0179249295
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps for disassembly, removing components like the head, plates, seals, and rotating group. It then lists 29 steps for assembly, replacing components in reverse order and noting to clean parts, apply lubricant, and replace all seals and gaskets. Cautions are provided about handling parts carefully and reinstalling them in their original locations and orientations.
Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...jdjkskmikdkmd
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 345B and 345B L Series II Excavator models. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It also lists assembly instructions and notes to reinstall parts in their original locations and orientations. Proper cleaning, inspection, and lubrication of parts is emphasized to prevent damage and contamination.
Caterpillar cat 345 b l series ii excavator (prefix akx) service repair manua...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar cat 345 b series ii excavator (prefix akx) service repair manual ...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar Cat 345B and 345B L Series II Excavator (Prefix AKX) Service Repa...yan77xunhao
This document provides disassembly and assembly instructions for the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, and housing. It also provides lubrication and installation instructions for assembling the travel motor. Proper assembly requires using the correct tools and ensuring parts are clean before reinstalling them in their original locations and orientations.
Caterpillar cat 345 b l series ii excavator (prefix akx) service repair manua...jfdskekdmme
This document provides disassembly and assembly instructions for the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, and housing. It also provides lubrication and installation instructions for assembling the travel motor. Proper assembly requires using the correct tools and ensuring parts are clean before reinstalling them in their original locations and orientations.
Caterpillar cat 345 b series ii excavator (prefix akx) service repair manual ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 345B and 345B L Series II Excavators. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It also lists 15 steps for assembly, including installing seals, plates, pistons, springs and securing the head. Special tools are listed and precautions around cleaning, marking parts and avoiding damage to surfaces are provided.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...zatao0179249295
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps for disassembly, removing components like the head, plates, seals, and rotating group. It then lists 29 steps for assembly, replacing components in reverse order and noting to clean parts, apply lubricant, and replace all seals and gaskets. Cautions are provided about handling parts carefully and reinstalling them in their original locations and orientations.
Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...zatao0179249295
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps for disassembly, removing components like the head, plates, seals, and rotating group. It then lists 29 steps for assembly, replacing components in reverse order and noting to clean parts, apply lubricant, and replace all seals and gaskets. Cautions are provided about handling parts carefully and reinstalling them in their original locations and orientations.
Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...luanxianshi27
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps for disassembly, removing components like the head, plates, seals, and rotating group. It then lists 29 steps for assembly, replacing components in reverse order and noting to clean parts, apply lubricant, and replace all seals and gaskets. Cautions are provided about handling parts carefully and reinstalling them in their original locations and orientations.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...luanxianshi27
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It begins by listing the required tools. The disassembly process involves removing 31 individual parts from the travel motor in a specific sequence. The assembly section then provides instructions for reinstalling the parts in the reverse order, noting proper installation of seals, washers, and other components. Safety notices are included regarding cleanliness, contamination prevention, and inspection of parts.
Caterpillar Cat 345B Series II Excavator (Prefix AKX) Service Repair Manual (...wfu089267
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps to disassemble the travel motor by removing components like the head, rotating group, brake piston, plates and seals. It then lists 29 steps to reassemble the travel motor by installing components in the reverse order, and provides notes about cleaning, lubricating and replacing parts as needed. Tools required are also listed.
Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...wfu089267
This document provides step-by-step instructions for disassembling and assembling the travel motor on a 345B and 345B L Series II Excavator. It lists 31 steps for disassembly, removing components like the head, plates, seals, and rotating group. It then lists 29 steps for assembly, replacing components in reverse order and noting to clean parts, apply lubricant, and replace all seals and gaskets. Cautions are provided about handling parts carefully and reinstalling them in their original locations and orientations.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, bearings and housing. It also lists tools required for the job and safety notices about keeping parts clean and containing fluids.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, bearings and housing. It also lists tools required for the job and safety notices about keeping parts clean and containing fluids.
Caterpillar cat 345 b excavator (prefix amn) service repair manual (amn00001 ...kmf9ioseodk
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of keys, seals, washers, and other parts, with notes about cleaning, lubrication, and torque specifications. Tools required are listed in a table.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, bearings and housing. It also lists tools required for the job and safety notices about keeping parts clean and containing fluids.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of keys, seals, washers, and other parts, with notes about cleaning, lubrication, and torque specifications. Tools required are listed in a table.
This document provides disassembly and assembly instructions for the transmission of a D6R track-type tractor. It details removing and installing over 80 individual parts. Key steps include separating the transmission from the bevel gear, removing the planetary group and transmission cover, and disassembling the individual clutch housings, gears, shafts, and carriers. Proper inspection and cleaning of parts is noted.
This document provides instructions for disassembling and assembling the final drive of a D6R track-type tractor. The disassembly procedure involves using various tools to remove 19 different components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and includes precautions for installing seals and bearings correctly.
The document provides instructions for removing and installing final drives on a D6R track-type tractor. It describes:
1) Removing the final drives which involves draining oil, removing mounting bolts and hardware, and lifting the drive out.
2) Disassembling the final drives by removing planetary carriers, gears, shafts, seals, and other components.
3) Assembling the final drives by reversing the disassembly steps and ensuring proper installation of seals, gears, carriers, and mounting hardware.
4) Reinstalling the final drives by lifting them into place, inserting mounting bolts and hardware, and refilling with oil.
This document provides instructions for removing and disassembling a final drive from a D6R track-type tractor, as well as assembling a final drive. Key steps include using specialized tools to remove the final drive and axle, disassembling internal components like planetary gears and carriers, and precisely installing seals and bearings during assembly. Safety notices warn of risks like uncontrolled machine movement if brakes are ineffective during removal.
This document provides instructions for disassembling and assembling the torque divider of a D6R track-type tractor. It describes removing and installing over 30 different components of the torque divider. Key steps include using tools and hoists to remove large components like the torque divider housing weighing 145 kg, and precisely measuring clearances between components like the stator and turbine wheel to be between 1.76 to 1.94 mm. Reassembly involves installing bearings and seals, heating components, and torquing bolts to specified values.
This document provides instructions for disassembling and assembling the bevel and transfer gears of a D6R track-type tractor. It describes removing over 30 individual components in 26 steps, including the transmission gears, bearings, seals, and housings. Reassembly is outlined in 38 steps, with specifics on heating and installing bearings, applying sealant, adjusting end play and backlash using shims and gauges, and torquing bolts. The document is highly technical and aimed at mechanics performing gearbox maintenance and repairs.
This document provides instructions for disassembling and assembling the swing drive of an excavator model 558. It details 25 steps for disassembly, removing components like gears, shafts, seals and housings. It notes cleaning and inspecting parts before assembly. The assembly section lists 13 steps to reinstall components in reverse order, applying compounds and ensuring cleanliness. Special tools are listed to aid in removal and installation of heavy components weighing up to 510kg. Safety precautions are provided to contain fluids and protect personnel.
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Caterpillar Cat 345B L Series II Excavator (Prefix AKX) Service Repair Manual...wfu089267
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Caterpillar cat 345 b excavator (prefix amn) service repair manual (amn00001 ...kmf9ioseodk
The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps to disassemble parts like the head, plates, seals, pistons, and housing. It then lists 27 steps to reassemble these parts in reverse order, making sure to clean parts and apply lubricant. Proper installation of seals, washers, and keys is emphasized.
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The document provides instructions for disassembling and assembling the travel motor of an excavator model 345B. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of keys, seals, washers, and other parts, with notes about cleaning, lubrication, and torque specifications. Tools required are listed in a table.
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Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BLE) Service Repair Manual ...hdjsjndndnd
This document provides instructions for disassembling and assembling the final drive of a D6R II track-type tractor. The disassembly procedure involves using various tools to remove 19 parts from the final drive assembly, including the planetary carrier, gears, seals, and hub. The assembly procedure describes 16 steps for installing the parts in reverse order, noting the importance of cleanliness and applying oil during assembly. Torque specifications and heating instructions are provided for certain bolts and bearings.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BMK) Service Repair Manual ...hdjsjndndnd
The document provides instructions for disassembling and assembling the final drive of a D6R II track-type tractor. It describes in detail how to remove and install components such as the planetary carrier, hub, ring gear, and seals using the proper tools. Cleanliness is emphasized throughout the process to prevent dirt from entering parts. Proper bearing installation and torque specifications are also outlined to ensure correct assembly.
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2. A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 3E-3879 Eyebolt 1
(B) 1P-0074 Slide Hammer Puller 1
(C) 6V-3010 Puller Group 1
(D) 4C-8359 Eyebolt 1
(E) 9S-9152 Bearing Puller 1
(F) 1P-1862 Pliers 1
(G) 1P-0510 Driver Group 1
(H) 1U-7600 Slide Hammer Puller 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established
procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
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3. NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline for Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
141 kg (310 lb).
Illustration 1 g00627438
2. Remove displacement change valve (1) from the head of the travel motor.
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4. Illustration 2 g00624938
3. Remove three O-ring seals (2) and two rings (3) from the displacement change valve.
Illustration 3 g00628657
4. Remove three plugs (5) from the head. Remove an O-ring seal from each plug.
5. Remove six outer bolts (4) from the head of the travel motor.
Illustration 4 g00624949
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5. 6. Use Tooling (A) and a suitable lifting device to remove the head of the travel motor from
the travel motor housing. The head weighs 43 kg (95 lb).
Note: There are three pins (7) that may fall out of the inside of the head when the head is
removed.
Note: Be careful during the removal of head (6) from the travel motor housing. Be careful
not to scratch mating surfaces or damage the mating surfaces of the components.
Illustration 5 g00624953
7. Turn over the head. If three pins (7) are in the bottom side of the head, remove the pins.
Illustration 6 g00627405
8. Remove port plate (8) and O-ring seal (9) from the head.
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6. Illustration 7 g00625967
9. Use Tooling (B) in order to remove bearing (10) from the head of the travel motor.
Illustration 8 g00627391
10. Remove plate (11) and remove springs (12) from the travel motor housing.
11. Remove O-ring seals (13) from the upper surface of the travel motor housing.
Illustration 9 g00627377
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7. 12. Install Tooling (C) on the brake piston (14). Remove the brake piston.
Illustration 10 g00625888
13. Remove O-ring seals (15) and the backup rings from the brake piston.
Note: Make sure that you take note of the location of the O-rings versus the backup rings.
Illustration 11 g00625891
14. Remove six separator plates (16) from the travel motor housing.
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8. Illustration 12 g00666743
15. Remove five friction disks (17) from the travel motor housing.
Illustration 13 g00626837
16. Install Tooling (D) to the shaft and use a suitable lifting device in order to remove the
rotating group from the travel motor housing. The weight of the rotating group is 29 kg (65
lb).
Note: Do not allow the components of the rotating group to come apart during the removal
from the travel motor. All of the components in the rotating group must be reinstalled in the
component's original location.
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9. Illustration 14 g00626633
17. Turn over the rotating group. Remove shaft assembly (18) from the rotating group.
Illustration 15 g00666621
Illustration 16 g00625900
18. Use a suitable press to remove bearing (19) from shaft (18) .
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10. Illustration 17 g00666622
19. Use Tool (E) and a suitable press in order to remove inner race (20) from shaft (18) .
Illustration 18 g00625908
20. Remove cam plate (21) from the rotating group.
Illustration 19 g00625911
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11. 21. Retainer (22) and piston assemblies (23) are not serviced separately. Prior to the removal of
the retainer and the piston assemblies from barrel (24), put identification marks on the
piston assemblies, the retainer and the barrel for assembly purposes.
22. The piston assemblies must be reinstalled in the original bores in the retainer and the barrel.
23. Remove retainer (22) and piston assemblies (23) from barrel (24) .
24. Separate the piston assemblies from the retainer.
Illustration 20 g00625917
Note: The orientation of the four washers (25) is important. The four washers must be
reinstalled on barrel (24) in the same orientation.
25. Remove guide (26) and outer spacer (27) from barrel (24) .
26. Remove four washers (25) and inner spacer (28) from the barrel.
Illustration 21 g00625937
27. Remove two keys (29) from the travel motor housing.
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12. Illustration 22 g00625920
28. Use Tooling (F) to remove retaining ring (30) from the shaft end of the travel motor
housing.
Illustration 23 g00625936
Illustration 24 g00636454
29. Use Tooling (G) to remove lip type seal (31) from the travel motor housing if the shaft has
been removed from the travel motor.
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13. 30. Use Tooling (H) to remove lip type seal (31) if the shaft has not been removed from the
travel motor. Place the travel motor in a vertical position when you use Tooling (H) to
remove the lip type seal.
Illustration 25 g00625976
31. Remove plug (33) and piston (32) from the travel motor housing. Remove O-ring seal (34)
from the plug.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 20 01:43:20 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B II EXCAVATOR DET
Configuration: 345B Series II Material Handler DET00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i01324820
Travel Motor - Assemble - Series II
SMCS - 4351-016
S/N - AGS1-UP
S/N - AKJ1-UP
S/N - AKX1-UP
S/N - ALB1-UP
S/N - ALD1-UP
S/N - AMD1-UP
S/N - AMJ1-UP
S/N - AMN1-UP
S/N - APB1-UP
S/N - AYR1-UP
S/N - CCC1-UP
S/N - DCW1-UP
S/N - DET1-UP
S/N - FEE1-UP
Assembly Procedure
Table 1
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15. Required Tools
Tool Part Number Part Description Qty
(A) 180-6533 Seal Driver 1
(B) 6V-7030 Micrometer Depth Gauge 1
(C) 8T-0447 Calipers 1
(D) 4C-8359 Eyebolt 1
(E) 1P-0510 Driver Group 1
(F) 3E-3879 Eyebolt 1
(G) 1P-1862 Pliers 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Note: Apply a light film of "10W" oil to all components before assembly.
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16. Illustration 1 g00631019
1. Install O-ring seal (36) on plug (35) .
2. Install piston (34) and the plug in the travel motor body. Tighten the plug to a torque of 430
± 40 N·m (317 ± 30 lb ft).
Illustration 2 g00630992
Illustration 3 g00636553
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17. 3. Apply a thin coat of 4C-4030 Thread Lock Compound on the outer surfaces of lip type seal
(33) .
4. Use Tooling (A) and a suitable hammer to drive the lip type seal into the travel motor body.
Drive the seal downward until Tooling (A) makes contact with the travel motor housing.
5. Use Tooling (G) to install retaining ring (32) to the shaft end of the travel motor body.
Illustration 4 g00630986
6. Install two keys (31) inside the travel motor body.
Illustration 5 g00629434
7. Assemble washers (29), inner spacer (30) and outer spacer (28) in the proper orientation, as
shown.
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18. Illustration 6 g00628110
8. Use Tooling (B) to measure the distance from the outer spacer to the surface of the table.
The distance should be 22.1 ± 0.6 mm (0.87 ± 0.02 inch). If this measurement is off, check
orientation of the washers. If orientation is correct, replace washers and spacers with new
parts.
Illustration 7 g00625917
9. Install inner spacer (28), four washers (25), and outer spacer (27) to barrel (24) .
10. Install guide (26) to the barrel.
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19. Illustration 8 g00625911
11. Install piston assemblies (23) with retainer (22) in the piston assembly's original bore in
barrel (24) .
Illustration 9 g00625908
12. Install cam plate (21) on the barrel assembly.
Illustration 10 g00666621
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20. Illustration 11 g00628062
13. Use a suitable press to install bearing (19) onto shaft (18) .
Illustration 12 g00668076
14. Use a suitable press in order to install inner race (20) onto shaft (18) .
Note: Place the two support plates under the lip of shaft (18) .
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21. Illustration 13 g00626633
15. Insert shaft (18) in the barrel assembly.
Illustration 14 g00625891
Illustration 15 g00666743
16. Alternate five friction disks (17) and six separator plates (16) into the travel motor housing.
Start with a separator plate and end with a separator plate.
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22. Illustration 16 g00626837
17. Attach Tooling (D) to the shaft. Use a suitable lifting device in order to place barrel
assembly into the travel motor body.
Note: Align the notches of the cam plate with the keys in the travel motor body before you
lower the barrel assembly into the travel motor body.
Illustration 17 g00628965
18. Use Tooling (C) to measure the depth from the top surface of the travel motor body to the
bronze face of the barrel assembly. The distance should be 38 ± 2 mm (1.5 ± 0.08 inch). If
this measurement is off, check orientation of the barrel assembly. Also check if the cam
plate is properly seated on the keys.
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23. Illustration 18 g00625888
Illustration 19 g00667938
(15) O-Ring seals
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24. 19. Install O-ring seals (15) and the backup rings on the brake piston.
Note: Make sure that you install the backup ring and the O-ring seal in the original position.
Refer to Illustration 19.
Illustration 20 g00629015
20. Install brake piston (14) in the body of the travel motor by hand. It may be necessary to use
a soft faced hammer to seat the brake piston correctly.
Illustration 21 g00629060
21. Use Tooling (C) to measure the distance from the top of the brake piston (14) to the top
surface of the travel motor body. The distance should be 20.8 ± 1 mm (0.82 ± 0.04 inch). If
this measurement is off, drive the brake piston further into the travel motor body.
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26. Illustration 22 g00627391
22. Install springs (12) and plate (11) .
23. Install O-ring seals (13) .
Illustration 23 g00629646
24. Use Tooling (E) to drive the bearing into the head.
Illustration 24 g00627405
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27. 25. Install O-ring seal (9) onto the head.
26. Install port plate (8) on the head. It may be necessary to apply a small amount of grease to
the port plate in order to hold the port plate in place during the installation of the head.
Illustration 25 g00629613
27. Turn over head (6). Install Tooling (F) onto the head. Use a suitable lifting device to install
the head onto the travel motor.
Illustration 26 g00631594
28. Install three dowels (7) into the head.
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28. Illustration 27 g00628657
29. Install an O-ring on each plug (5) .
30. Install six bolts (4) which hold the head in place. Tighten the six bolts to a torque of 530 ±
70 N·m (391 ± 52 lb ft).
31. Install plugs (5) that hold the dowels in the head. Tighten the plugs to a torque of 75 ± 7
N·m (55 ± 5 lb ft).
Illustration 28 g00624938
32. Install O-ring seals (2) and rings (3) on the displacement change valve.
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