The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and piston assemblies. It then lists 28 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...fjkskedmme
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing pieces. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Precise measurements and torque specifications are given to ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix rbj) service repair manual (rbj0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 13 steps for assembly, including installing seals, spacers, washers and plugs. Precautions are provided to keep parts clean and in proper orientation to avoid contamination and ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix jgb) service repair manual (jgb0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, disks, seals and pistons. It also provides assembly instructions, noting that all parts must be cleaned and O-rings replaced before reinstalling components like the rotating group, barrel and housing seals in the reverse order of disassembly. Proper identification and orientation of parts is emphasized to ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 345 d l excavator (prefix rae) service repair manual (rae0000...hhfjksekmm
This document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, and housing. Precautions are given to properly support heavy parts, avoid damage, and prevent contamination. Tools required are also listed.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 345 c excavator (prefix dhp) service repair manual (dhp00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with removing external components like the displacement change valve and head. Internal components like the brake piston, disks, and rotating group are then removed. Individual parts in the rotating group like the piston assemblies and barrel are also taken apart. Precise identification and reinstallation of parts is emphasized. The assembly section provides instructions for reinstalling components in reverse order and ensuring proper placement and torque of parts.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...fjkskedmme
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing pieces. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Precise measurements and torque specifications are given to ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix rbj) service repair manual (rbj0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 13 steps for assembly, including installing seals, spacers, washers and plugs. Precautions are provided to keep parts clean and in proper orientation to avoid contamination and ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix jgb) service repair manual (jgb0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, disks, seals and pistons. It also provides assembly instructions, noting that all parts must be cleaned and O-rings replaced before reinstalling components like the rotating group, barrel and housing seals in the reverse order of disassembly. Proper identification and orientation of parts is emphasized to ensure correct assembly.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 345 d l excavator (prefix rae) service repair manual (rae0000...hhfjksekmm
This document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, and housing. Precautions are given to properly support heavy parts, avoid damage, and prevent contamination. Tools required are also listed.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 345 c excavator (prefix dhp) service repair manual (dhp00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with removing external components like the displacement change valve and head. Internal components like the brake piston, disks, and rotating group are then removed. Individual parts in the rotating group like the piston assemblies and barrel are also taken apart. Precise identification and reinstallation of parts is emphasized. The assembly section provides instructions for reinstalling components in reverse order and ensuring proper placement and torque of parts.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...jjfksekdmejik
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components such as the head, bearing, brake piston, disks, and seals. Notes provide important details like component weights and markings needed for reassembly. The instructions ensure the travel motor is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components such as the head, bearing, brake piston, disks, and seals. Notes provide important details like component weights and markings needed for reassembly. The instructions ensure the travel motor is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...ifkkdkmdmd
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components such as the head, bearing, brake piston, disks, and seals. Notes provide important details like component weights and markings needed for reassembly. The instructions ensure the travel motor is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...ze3xiandiao
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual (RAJ00001...jdkskmmdmd1
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components such as the head, bearing, brake piston, disks, and seals. Notes provide important details like component weights and markings needed for reassembly. The instructions ensure the travel motor is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...fjjseksxckmdme
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and piston assemblies. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Tools required are listed in tables. Cautions are provided about containing fluids, marking parts locations, and preventing contamination.
Caterpillar cat 345 d l excavator (prefix rae) service repair manual (rae0000...jjfksekdmejik
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is the reverse of the disassembly process.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...jjfksekdmejik
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and pistons. It then lists 28 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and O-rings. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar Cat 345D L VG Excavator (Prefix NLM) Service Repair Manual Instan...f89siekkmdmm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L VG Excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pistons, housing keys and seals. The instructions emphasize cleaning parts and marking components to ensure proper reassembly. Tools required are also listed.
Caterpillar Cat 345D L VG Excavator (Prefix NLM) Service Repair Manual Instan...f8uejkdkdmm3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, piston assemblies. It then lists 31 steps for assembly, reinstalling those components in reverse order. Precautions are given to keep parts clean and ensure proper orientation of components like seals, washers and spacers during assembly.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...cfvdssd
This document provides instructions for disassembling and assembling the travel motor of a 345D L VG Excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pistons, housing keys and seals. The instructions emphasize cleaning parts and marking components to ensure proper reassembly. Tools required are also listed.
Caterpillar Cat 345D L VG Excavator (Prefix NLM) Service Repair Manual (NLM00...fuusejkddmmd3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and piston assemblies. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Tools required are listed in tables. Cautions include containing fluids, marking parts locations, and preventing contamination.
Caterpillar Cat 345D L VG Excavator (Prefix NLM) Service Repair Manual (NLM00...fujsekmd9idd
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, piston assemblies. It then lists 31 steps for assembly, reinstalling those components in reverse order. Tools required include eyebolts, pullers, drivers and compounds to ensure proper reassembly.
Caterpillar Cat 345D L VG Excavator (Prefix NLM) Service Repair Manual Instan...shibi1322
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, piston assemblies. It then lists 31 steps for assembly, reinstalling those components in reverse order. Tools required include eyebolts, pullers, drivers and compounds to ensure proper reassembly.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjjseksxckmdme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components in reverse order, noting specifics like torque values and seal/bushing installation procedures. Precise assembly is required to properly rebuild the front axle.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat d6 r track type tractor (prefix 6jn) service repair manual (6...fjjseksxckmdme
This document provides assembly instructions for a Flexxaire fan on a D6R track-type tractor. It describes assembling the shifter block, hub, actuator bearings, carrier/spool, main bearing, and installing components like the O-ring and frost plug. The multi-step process involves placing various parts like bearings, washers, spacers and seals in the correct orientation and securing them with locknuts, applying thread lock compounds and grease. Tolerances and torque specifications are provided.
Caterpillar cat d6 r track type tractor (prefix 6hr) service repair manual (6...fjjseksxckmdme
1) The document provides instructions for removing and installing front track roller frames and recoil springs on a D6R track-type tractor.
2) It describes using various tooling to gradually compress the recoil springs and remove the retainer in increments to avoid injury.
3) Fifteen steps are outlined for installing the front track roller frame back onto the rear frame.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, pistons, seals, and bearings.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
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Caterpillar cat 349 d l excavator (prefix gkf) service repair manual (gkf0000...fjjseksxckmdme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions to contain fluids. The procedure describes attaching a lifting device to the travel motor and removing bolts and hose assemblies to detach the travel motor from the excavator.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345D L VG EXCAVATOR LKY
Configuration: 345D L Excavators LKY00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i02407350
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" .
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
B 1P-0074 Slide Hammer Puller 1
C 6V-3010 Puller Group 1
D 4C-8359 Eyebolt 1
E 9S-9152 Bearing Puller 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
H 1U-7600 Slide Hammer Puller 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established
procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline for Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
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4. 1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
141 kg (310 lb).
Illustration 1 g00627438
2. Remove displacement change valve (1) from the head of the travel motor.
Illustration 2 g00624938
3. Remove O-ring seals (2) and rings (3) from the displacement change valve.
Illustration 3 g00628657
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove plugs (5) from the head. Remove an O-ring seal from each plug.
5. Remove outer bolts (4) from the head of the travel motor.
Illustration 4 g00624949
6. Use Tooling (A) and a suitable lifting device to remove the head of the travel motor from
the travel motor housing. The weight of head (6) is approximately 43 kg (95 lb).
Note: There are pins (7) that may fall out of the inside of the head when the head is
removed.
Note: Be careful during the removal of head (6) from the travel motor housing. Be careful
not to scratch mating surfaces or damage the mating surfaces of the components.
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6. Illustration 5 g00624953
7. Turn over the head. If pins (7) are in the bottom side of the head, remove the pins.
Illustration 6 g00627405
8. Remove port plate (8) and O-ring seal (9) from the head.
Illustration 7 g00625967
9. Use Tooling (B) in order to remove bearing (10) from the head of the travel motor.
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7. Illustration 8 g00627391
10. Remove plate (11) and remove springs (12) from the travel motor housing.
11. Remove O-ring seals (13) from the upper surface of the travel motor housing.
Illustration 9 g00627377
12. Install Tooling (C) on the brake piston (14). Remove the brake piston.
Illustration 10 g00625888
13. Remove O-ring seals (15) and the backup rings from the brake piston.
Note: Make sure that you take note of the location of the O-rings versus the backup rings.
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8. Illustration 11 g00625891
14. Remove separator plates (16) from the travel motor housing.
Illustration 12 g00666743
15. Remove disks (17) from the travel motor housing.
Illustration 13 g00626837
16. Install Tooling (D) to the shaft and use a suitable lifting device in order to remove the
rotating group from the travel motor housing. The weight of the rotating group is 29 kg
(65 lb).
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9. Note: Do not allow the components of the rotating group to come apart during the removal
from the travel motor. All of the components in the rotating group must be reinstalled in the
component's original location.
Illustration 14 g00626633
17. Turn over the rotating group. Remove shaft assembly (18) from the rotating group.
Illustration 15 g00666621
Illustration 16 g00625900
18. Use a suitable press to remove bearing (19) from shaft assembly (18).
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10. Illustration 17 g00666622
19. Use Tooling (E) and a suitable press in order to remove inner race (20) from shaft assembly
(18).
Illustration 18 g00625908
20. Remove cam plate (21) from the rotating group.
Illustration 19 g00625911
21. Retainer (22) and piston assemblies (23) are nonserviceable separately. Prior to the removal
of the retainer and the piston assemblies from barrel (24), put identification marks on the
piston assemblies, the retainer and the barrel for assembly purposes.
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11. 22. The piston assemblies must be reinstalled in the original bores in the retainer and the barrel.
23. Remove retainer (22) and piston assemblies (23) from barrel (24).
24. Separate the piston assemblies from the retainer.
Illustration 20 g00625917
Note: The orientation of the washers (25) is important. The washers must be reinstalled on
barrel (24) in the same orientation.
25. Remove guide (26) and outer spacer (27) from barrel (24).
26. Remove washers (25) and inner spacer (28) from the barrel.
Illustration 21 g00625937
27. Remove keys (29) from the travel motor housing.
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12. Illustration 22 g00625920
28. Use Tooling (F) to remove retaining ring (30) from the shaft end of the travel motor
housing.
Illustration 23 g00625936
Illustration 24 g00636454
29. Use Tooling (G) to remove lip seal (31) from the travel motor housing if the shaft has been
removed from the travel motor.
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13. 30. Use Tooling (H) to remove lip seal (31) if the shaft has not been removed from the travel
motor. Place the travel motor in a vertical position when you use Tooling (H) to remove the
lip type seal.
Illustration 25 g00625976
31. Remove plug (33) and piston (32) from the travel motor housing. Remove O-ring seal (34)
from the plug.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jul 7 21:08:08 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345D L VG EXCAVATOR LKY
Configuration: 345D L Excavators LKY00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i03778971
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
D 4C-8359 Eyebolt 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
J 4C-4030 Thread Lock Compound 1
K 180-6533 Seal Driver 1
L 6V-7030 Micrometer Depth Gauge 1
M 8T-0447 Calipers 1
N 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
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15. To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Note: O-ring seals , gaskets, and seals should always be replaced. A used O-ring seal may not
have the same sealing properties as a new O-ring seal. Use Tooling (H) during the assembly
procedure.
Note: Apply a light film of "10W" oil to all components before assembly.
Illustration 1 g01204890
1. Install O-ring seal (34) on plug (33).
2. Install piston (32) and the plug in the travel motor body. Tighten the plug to a torque of
430 ± 40 N·m (317 ± 30 lb ft).
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16. Illustration 2 g01204916
Illustration 3 g01204919
3. Apply a thin coat of Tooling (J) on the outer surfaces of lip seal (31).
4. Use Tooling (K) and a suitable hammer to drive the lip seal into the travel motor body.
Drive the seal downward until Tooling (K) makes contact with the travel motor housing.
5. Use Tooling (F) to install retaining ring (30) to the shaft end of the travel motor body.
Illustration 4 g01204923
6. Install keys (29) inside the travel motor body.
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17. Illustration 5 g01204924
7. Assemble washers (25), inner spacer (28) and outer spacer (27) in the proper orientation, as
shown.
Illustration 6 g01204931
8. Use Tooling (L) to measure the distance from the outer spacer to the surface of the table.
The distance should be 22.1 ± 0.6 mm (0.87 ± 0.02 inch). If this measurement is off, check
orientation of the washers. If orientation is correct, replace washers and spacers with new
parts.
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18. Illustration 7 g00625917
9. Install inner spacer (28), washers (25), and outer spacer (27) to barrel (24).
10. Install guide (26) to the barrel.
Illustration 8 g00625911
11. Install piston assemblies (23) with retainer (22) in the piston assembly's original bore in
barrel (24).
Illustration 9 g00625908
12. Install cam plate (21) on the rotating group.
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19. Illustration 10 g00666621
Illustration 11 g00628062
13. Use a suitable press to install bearing (19) onto shaft assembly (18).
Illustration 12 g00668076
14. Use a suitable press in order to install inner race (20) onto shaft assembly (18).
Note: Place the two support plates under the lip of shaft assembly (18).
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20. Illustration 13 g00626633
15. Insert shaft assembly (18) in the rotating group.
Illustration 14 g00625891
Illustration 15 g00666743
16. Alternate disks (17) and separator plates (16) into the travel motor housing. Start with a
separator plate and end with a separator plate.
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21. Illustration 16 g00626837
17. Attach Tooling (D) to the shaft. Use a suitable lifting device in order to place barrel
assembly into the travel motor body.
Note: Align the notches of the cam plate with the keys in the travel motor body before you
lower the barrel assembly into the travel motor body.
Illustration 17 g01204938
18. Use Tooling (M) to measure the depth from the top surface of the travel motor body to the
bronze face of the barrel assembly. The distance should be 32.2 ± 2 mm (1.27 ± 0.08 inch).
If this measurement is off, check orientation of the barrel assembly. Also check if the cam
plate is properly seated on the keys.
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22. Illustration 18 g00625888
Illustration 19 g00667938
(15) O-Ring seals
19. Install O-ring seals (15) and the backup rings on the brake piston.
Note: Make sure that you install the backup ring and the O-ring seal in the original position.
Refer to Illustration 19.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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24. Illustration 20 g00629015
20. Install brake piston (14) in the body of the travel motor by hand. It may be necessary to use
a soft faced hammer to seat the brake piston correctly.
Illustration 21 g01204953
21. Use Tooling (M) to measure the distance from the top of the brake piston (14) to the top
surface of the travel motor body. The distance should be 20.8 ± 1.0 mm (0.82 ± 0.04 inch).
If this measurement is off, drive the brake piston further into the travel motor body.
Illustration 22 g00627391
22. Install springs (12) and plate (11).
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25. 23. Install O-ring seals (13).
Illustration 23 g01204965
24. Use Tooling (G) to drive the bearing into the head.
Illustration 24 g00627405
25. Install O-ring seal (9) onto the head.
26. Install port plate (8) on the head. It may be necessary to apply a small amount of grease to
the port plate in order to hold the port plate in place during the installation of the head.
Illustration 25 g01205007
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26. 27. Turn over head (6). Install Tooling (A) onto the head. Use a suitable lifting device to install
the head onto the travel motor.
Illustration 26 g00631594
28. Install Pins (7) into the head.
Illustration 27 g00628657
29. Install an O-ring on each plug (5).
30. Install bolts (4) which hold the head in place. Tighten the six bolts to a torque of
530 ± 70 N·m (391 ± 52 lb ft).
31. Install plugs (5) that hold the pins in the head. Tighten the plugs to a torque of 75 ± 7 N·m
(55 ± 5 lb ft).
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