This document provides instructions for disassembling the travel motor on a 336F excavator. It involves removing over 30 components in 27 steps, including the motor head assembly, piston assemblies, barrel assembly, springs, seals, and more. Tools required include bolts, nuts, washers, threaded rods, eyebolts, various drivers, pullers, pliers and other tools. Detailed illustrations are provided to show each component and step in the disassembly process. Safety notices are included to warn of potential spring forces and contain fluids properly.
Caterpillar cat 336 f l excavator (prefix yfd) service repair manual (yfd0000...fjsqazkekdmme
This document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It begins by removing the travel motor and marking components for reassembly. Various seals, springs, plates, and assemblies are then removed from the motor housing, motor head, and barrel assembly. Pistons, balls, and other internal components are dismantled from within the barrel assembly. Precise reassembly of the travel motor requires returning all parts to their original positions.
Caterpillar cat 336 f excavator (prefix yfd) service repair manual (yfd00001 ...fjsqazkekdmme
This document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Personal protective equipment is recommended as springs store potential energy. Reinstallation marks are advised to ensure correct reassembly.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
Caterpillar cat 336 f excavator (prefix dsw) service repair manual (dsw00001 ...fjjskmdmem
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and release spring forces safely. Special tools are listed that are required to complete the disassembly of the travel motor.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...dujdkksmdm
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, pistons, seals, plates, and other internal components. Detailed illustrations accompany each step to show how to remove each part using the appropriate tools. Safety precautions are provided to warn of potential hazards like released spring forces during disassembly.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...8dskeddmdd
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...f8uesjdkdmdm
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, pistons, plates, seals, bearings, and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and release spring forces safely. Special tools are listed that are required to complete the disassembly of the travel motor.
Caterpillar cat 336 f l excavator (prefix yfd) service repair manual (yfd0000...fjsqazkekdmme
This document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It begins by removing the travel motor and marking components for reassembly. Various seals, springs, plates, and assemblies are then removed from the motor housing, motor head, and barrel assembly. Pistons, balls, and other internal components are dismantled from within the barrel assembly. Precise reassembly of the travel motor requires returning all parts to their original positions.
Caterpillar cat 336 f excavator (prefix yfd) service repair manual (yfd00001 ...fjsqazkekdmme
This document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Personal protective equipment is recommended as springs store potential energy. Reinstallation marks are advised to ensure correct reassembly.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
Caterpillar cat 336 f excavator (prefix dsw) service repair manual (dsw00001 ...fjjskmdmem
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and release spring forces safely. Special tools are listed that are required to complete the disassembly of the travel motor.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...dujdkksmdm
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, pistons, seals, plates, and other internal components. Detailed illustrations accompany each step to show how to remove each part using the appropriate tools. Safety precautions are provided to warn of potential hazards like released spring forces during disassembly.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...8dskeddmdd
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety notices advise wearing protective equipment when compressing springs or releasing pressurized components during disassembly.
Caterpillar Cat 336F L Excavator (Prefix DSW) Service Repair Manual (DSW00001...f8uesjdkdmdm
This document provides instructions to disassemble a travel motor on an excavator model 336F L. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, pistons, plates, seals, bearings, and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and release spring forces safely. Special tools are listed that are required to complete the disassembly of the travel motor.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR YFD
Configuration: 336F & 336F L Excavators YFD00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018
i03863290
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 by 250 mm (10 inch) Threaded Rod 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the travel motor.
1. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
1/10
336F & 336F L Excavators YFD00001-UP (MACHINE) POWERED BY C9.3 Engine...
2020/7/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 2. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00887295
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
3. Remove bolts (1).
4. Remove head (2) from the body of the travel motor.
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4. Illustration 2 g00887302
5. Remove O-ring seal (3), port plate (4), and bearing (5).
Illustration 3 g00887311
6. Remove O-ring seals (6). Remove springs (7).
Illustration 4 g00887331
Illustration 5 g00890074
This is an example of the use of Tooling (B).
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5. 7. Place a shop towel over brake piston (8). Retain brake piston (8) with Tooling (B). Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y). Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
Illustration 6 g00887336
8. Remove seal (9) and backup ring (10) from the brake piston.
9. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
10. Remove plates (13) and friction discs (14).
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6. Illustration 8 g02107957
Illustration 9 g00887405
Illustration 10 g00887424
11. Install Tooling (C) into shaft (15). Use a prybar to remove the rotating assembly (16) from
the housing.
12. Remove Tooling (C) from shaft (15).
13. Remove shaft (15) from rotating assembly (16).
Illustration 11 g00887426
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7. 14. Use Tooling (D) in order to remove retaining ring (17) from shaft (15).
Illustration 12 g00887445
15. Use a suitable press in order to remove bearing race (18) from shaft (15).
Illustration 13 g00887463
16. Rotate shaft (15). Use a suitable press and tooling (E) in order to remove bearing race (19)
from shaft (15).
Illustration 14 g00887501
17. Remove cam plate (20) from barrel assembly (21).
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8. Illustration 15 g00887520
18. Remove piston assemblies and retainer plate (22) from barrel assembly (21).
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
Illustration 16 g00887558
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
19. Remove ball (23) and springs (24).
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9. Illustration 17 g02107975
20. Remove bearing (25).
21. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
22. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27).
23. Remove lip seal (28).
Illustration 19 g00887619
24. Remove bolts (29) and cover (30).
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10. Illustration 20 g00887729
25. Remove seal (31) and backup ring (32).
Illustration 21 g00887754
26. Remove piston actuator (33) and seal (34).
Illustration 22 g00887762
27. Remove O-ring seal (35) from the housing of the travel motor.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR YFD
Configuration: 336F & 336F L Excavators YFD00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018
i07195340
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 421-5662 Lifting Eye Assembly 1
C
6V-5215 M8 X 1.25 X 16 MM Bolt 2
9M-1974 M8 Hard Washer 2
D 1P-0510 Driver Gp 1
Start By:
a. Remove travel motor.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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12. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06249277
1. Fasten travel motor (1) in a vertical position on Tooling (A). The weight of travel motor (1)
is approximately 82 kg (180 lb).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Remove bolts (2) and cap (3).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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13. Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 2 g06249309
Illustration 3 g06249323
Illustration 4 g06249325
3. Remove bolts (4) and cap (5).
4. Remove spring (6), spring (9), spool assembly (8), and spring seats (7).
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14. Illustration 5 g06249329
5. Remove plug (11), relief valve (10), and the O-ring seals.
Illustration 6 g06249334
6. Remove plug (13), relief valve (12), and the O-ring seals.
Illustration 7 g06249337
7. Remove plug (14), and the O-ring seal.
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15. Illustration 8 g06249341
Illustration 9 g06249344
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Remove plug (15), spool assembly (16), spring (17), and the O-ring seals.
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16. Illustration 10 g06249348
9. Remove plugs (18) and the O-ring seals.
Illustration 11 g06249351
10. Remove bolts (19).
Illustration 12 g06249354
11. Attach Tooling (B) and a suitable lifting device to motor head assembly (20). The weight of
motor head assembly (20) is approximately 27 kg (60 lb). Remove motor head assembly
(20).
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17. Illustration 13 g06250338
12. Remove the ball bearing that is located on the bottom side of motor head assembly (20).
Illustration 14 g06249364
Port plate (25) may still be adhered to the bottom of motor head assembly (20).
13. Remove O-ring seals (21), O-ring seal (22), springs (23), springs (24), and port plate (25).
Note: Note the location of springs (23). They must be installed in the same location during
the assembly procedure.
Illustration 15 g06249511
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18. 14. Insert Tooling (C) into piston assembly (26). Use a suitable prying device and Tooling (C)
to remove piston assembly (26).
Illustration 16 g06250418
15. Remove O-ring seal (27) and O-ring seal (28).
Illustration 17 g06249522
16. Use suitable prying devices to remove guide assembly (29).
Illustration 18 g06249535
17. Remove O-ring seal (30).
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19. Illustration 19 g06249539
Illustration 20 g06249544
18. Remove separator plates (31) and friction plates (32). Note the alternating order of separator
plates (31) and friction plates (32) for assembly purposes.
Illustration 21 g06249564
19. Remove barrel assembly (33).
Note: Do not allow the components of barrel assembly (33) to come apart while you
remove barrel assembly (33). The components of barrel assembly (33) must be reinstalled
into the original positions.
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20. Illustration 22 g06249598
Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.
20. Remove piston assemblies (34) and retainer (35).
Illustration 23 g06249609
21. Remove hold down ball (36).
Illustration 24 g06249621
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21. 22. Remove dowel pins (37).
Illustration 25 g06249657
23. Put location marks on swashplate (38) for assembly purposes. Remove swashplate (38).
Illustration 26 g06249682
24. Remove pistons (39) and the balls.
Illustration 27 g06249751
25. Remove springs (40).
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22. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 28 g06249755
Illustration 29 g06249758
26. Use a suitable press and Tooling (D) to remove snap ring (41), spacers (42), and spring (43).
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23. Illustration 30 g06249760
27. Use a soft faced hammer to remove shaft assembly (44). Remove shaft assembly (44) in the
direction that is indicated by the arrow.
28. Remove O-ring seal (45).
Illustration 31 g06249762
29. Remove lip seal (46).
Illustration 32 g06249763
30. Use a suitable press to push shaft (47) out of bearing (48).
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR YFD
Configuration: 336F & 336F L Excavators YFD00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018
i07175112
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 242 -
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25. Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33). Lubricate the surfaces of piston actuator (33) with
lubricant that is being sealed.
Illustration 3 g00887729
3. Install backup ring (32) and seal (31).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 4 g00887619
4. Install cover (30) and bolts (29). Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
5. Apply Tooling (G) to the mating surface of lip seal (28). Use Tooling (E) to install lip seal
(28). Lubricate the sealing lip of lip seal (28) with lubricant that is being sealed.
6. Use Tooling (F) to install retaining ring (27).
Illustration 6 g02107975
7. Rotate the housing.
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28. 8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25).
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (24) into the barrel assembly. Install ball (23) onto springs (24). Lubricate
ball (23) with lubricant that is being sealed.
Illustration 8 g00887520
11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (22) into barrel assembly (21).
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