The document provides step-by-step instructions to disassemble a travel motor from an excavator model 336D2. It lists 27 steps to remove components from the travel motor including removing the motor head assembly, piston assemblies, barrel assembly, springs, seals and other internal parts. Detailed illustrations accompany each step to show how to remove, disassemble and safely release spring forces from parts like pistons during the process. Protective equipment is recommended to safely complete the disassembly.
Caterpillar cat 336 d2 l excavator (prefix ef3) service repair manual (ef3000...pfiskdmjekm
The document provides disassembly instructions for a travel motor on an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and plates. Tools required include a driver, bearing puller, retaining ring pliers, and lifting eye assembly. Safety precautions are provided to properly release spring forces when disassembling components.
The document provides disassembly instructions for a 336D2 and 336D2 L excavator travel motor. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Protective equipment is recommended as springs under tension can cause injury. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 336 d2 l excavator (prefix ef3) service repair manual (ef3000...fjjskekdmmem
The document provides disassembly instructions for a travel motor on an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and plates. Tools required include a driver, bearing puller, retaining ring pliers, and lifting eye assembly. Safety precautions are provided to properly release spring forces when disassembling components.
The document provides instructions for disassembling the travel motor of an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor. This includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates, and more. Special tools are required and safety precautions mentioned to properly release pressures and remove parts. The disassembly process fully separates all components of the travel motor.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...zatao0179249295
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...kesi7153062
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...cnp692569
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar cat 336 d2 l excavator (prefix ef3) service repair manual (ef3000...pfiskdmjekm
The document provides disassembly instructions for a travel motor on an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and plates. Tools required include a driver, bearing puller, retaining ring pliers, and lifting eye assembly. Safety precautions are provided to properly release spring forces when disassembling components.
The document provides disassembly instructions for a 336D2 and 336D2 L excavator travel motor. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Protective equipment is recommended as springs under tension can cause injury. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 336 d2 l excavator (prefix ef3) service repair manual (ef3000...fjjskekdmmem
The document provides disassembly instructions for a travel motor on an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and plates. Tools required include a driver, bearing puller, retaining ring pliers, and lifting eye assembly. Safety precautions are provided to properly release spring forces when disassembling components.
The document provides instructions for disassembling the travel motor of an excavator model 336D2. It describes 27 steps to fully disassemble the travel motor. This includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates, and more. Special tools are required and safety precautions mentioned to properly release pressures and remove parts. The disassembly process fully separates all components of the travel motor.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...zatao0179249295
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...kesi7153062
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 336D2 L Excavator (Prefix EF3) Service Repair Manual (EF30000...cnp692569
The document provides instructions for disassembling a 336D2 and 336D2 L excavator travel motor. It describes 27 steps to remove parts like the motor head assembly, springs, seals, plates, pistons, bearings and other components. Various tools are required including bolts, pins, retaining rings and specialty tools like bearing pullers and drivers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants where specified, and install over 30 parts into the final drive housing in the reverse order of disassembly using various tools. Technicians are advised to replace all seals, gaskets and O-rings during assembly and to keep all parts clean.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each component and install the replacement parts. Safety notices are provided to keep parts clean and contain fluids appropriately during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...jdkskmdmdm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
1) The document provides disassembly instructions for components of a 313D excavator including the final drive, travel motor, counterbalance valve, and traction control valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification marks and order of components.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, plates, and seals. Proper handling and storage of fluids is also addressed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...jdkskmdmdm
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants where specified, and install over 30 parts into the final drive housing in the reverse order of disassembly using various tools. Technicians are advised to replace all seals, gaskets and O-rings during assembly and to keep all parts clean.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each component and install the replacement parts. Safety notices are provided to keep parts clean and contain fluids appropriately during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...jdkskmdmdm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
1) The document provides disassembly instructions for components of a 313D excavator including the final drive, travel motor, counterbalance valve, and traction control valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification marks and order of components.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, plates, and seals. Proper handling and storage of fluids is also addressed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...jdkskmdmdm
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR EF3
Configuration: 336D2 L OEM EF300001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
336D 2L and 340D 2L Excavators Machine Systems
Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017
i06605028
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 x 250 mm (10 inch) Threaded Rod 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the travel motor.
1. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 88 kg (195 lb).
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3. 2. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the heads original position on the body of the
travel motor.
Illustration 1 g00887295
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
3. Remove bolts (1).
4. Remove head (2) from the body of the travel motor.
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4. Illustration 2 g00887302
5. Remove O-ring seal (3), port plate (4), and bearing (5).
Illustration 3 g00887311
6. Remove O-ring seals (6). Remove springs (7).
Illustration 4 g00887331
Illustration 5 g00890074
Example of the use of Tooling (B).
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5. 7. Place a shop towel over brake piston (8). Retain brake piston (8) with Tooling (B). Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y). Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
Illustration 6 g00887336
8. Remove seal (9) and backup ring (10) from the brake piston.
9. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
10. Remove plates (13) and friction discs (14).
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6. Illustration 8 g02107957
Illustration 9 g00887405
Illustration 10 g00887424
11. Install Tooling (C) into shaft (15). Use a prybar to remove the rotating assembly (16) from
the housing.
12. Remove Tooling (C) from shaft (15).
13. Remove shaft (15) from rotating assembly (16).
Illustration 11 g00887426
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7. 14. Use Tooling (D) to remove retaining ring (17) from shaft (15).
Illustration 12 g00887445
15. Use a suitable press to remove bearing race (18) from shaft (15).
Illustration 13 g03870797
16. Rotate shaft (15). Use a suitable press and Tooling (E) to remove bearing race (19) from
shaft (15).
Illustration 14 g03870686
17. Remove cam plate (20) from barrel assembly (16).
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8. Illustration 15 g03870754
18. Remove piston assemblies and retainer plate (21) from barrel assembly (16).
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
Illustration 16 g03870760
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
19. Remove ball (22) and springs (23).
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9. Illustration 17 g03870766
20. Remove bearing (24).
21. Remove keys (25) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g03870770
22. Rotate the housing. Use Tooling (F) to remove retaining ring (26).
23. Remove lip seal (27).
Illustration 19 g03870778
24. Remove bolts (28) and cover (29).
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10. Illustration 20 g03870779
25. Remove seal (30) and backup ring (31).
Illustration 21 g03870780
26. Remove piston actuator (32) and seal (33).
Illustration 22 g03870784
27. Remove O-ring seal (34) from the housing of the travel motor.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR EF3
Configuration: 336D2 L OEM EF300001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
336D 2L and 340D 2L Excavators Machine Systems
Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017
i07195340
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 421-5662 Lifting Eye Assembly 1
C
6V-5215 M8 X 1.25 X 16 MM Bolt 2
9M-1974 M8 Hard Washer 2
D 1P-0510 Driver Gp 1
Start By:
a. Remove travel motor.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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12. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06249277
1. Fasten travel motor (1) in a vertical position on Tooling (A). The weight of travel motor (1)
is approximately 82 kg (180 lb).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Remove bolts (2) and cap (3).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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13. Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 2 g06249309
Illustration 3 g06249323
Illustration 4 g06249325
3. Remove bolts (4) and cap (5).
4. Remove spring (6), spring (9), spool assembly (8), and spring seats (7).
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14. Illustration 5 g06249329
5. Remove plug (11), relief valve (10), and the O-ring seals.
Illustration 6 g06249334
6. Remove plug (13), relief valve (12), and the O-ring seals.
Illustration 7 g06249337
7. Remove plug (14), and the O-ring seal.
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15. Illustration 8 g06249341
Illustration 9 g06249344
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Remove plug (15), spool assembly (16), spring (17), and the O-ring seals.
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16. Illustration 10 g06249348
9. Remove plugs (18) and the O-ring seals.
Illustration 11 g06249351
10. Remove bolts (19).
Illustration 12 g06249354
11. Attach Tooling (B) and a suitable lifting device to motor head assembly (20). The weight of
motor head assembly (20) is approximately 27 kg (60 lb). Remove motor head assembly
(20).
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17. Illustration 13 g06250338
12. Remove the ball bearing that is located on the bottom side of motor head assembly (20).
Illustration 14 g06249364
Port plate (25) may still be adhered to the bottom of motor head assembly (20).
13. Remove O-ring seals (21), O-ring seal (22), springs (23), springs (24), and port plate (25).
Note: Note the location of springs (23). They must be installed in the same location during
the assembly procedure.
Illustration 15 g06249511
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18. 14. Insert Tooling (C) into piston assembly (26). Use a suitable prying device and Tooling (C)
to remove piston assembly (26).
Illustration 16 g06250418
15. Remove O-ring seal (27) and O-ring seal (28).
Illustration 17 g06249522
16. Use suitable prying devices to remove guide assembly (29).
Illustration 18 g06249535
17. Remove O-ring seal (30).
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19. Illustration 19 g06249539
Illustration 20 g06249544
18. Remove separator plates (31) and friction plates (32). Note the alternating order of separator
plates (31) and friction plates (32) for assembly purposes.
Illustration 21 g06249564
19. Remove barrel assembly (33).
Note: Do not allow the components of barrel assembly (33) to come apart while you
remove barrel assembly (33). The components of barrel assembly (33) must be reinstalled
into the original positions.
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20. Illustration 22 g06249598
Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.
20. Remove piston assemblies (34) and retainer (35).
Illustration 23 g06249609
21. Remove hold down ball (36).
Illustration 24 g06249621
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21. 22. Remove dowel pins (37).
Illustration 25 g06249657
23. Put location marks on swashplate (38) for assembly purposes. Remove swashplate (38).
Illustration 26 g06249682
24. Remove pistons (39) and the balls.
Illustration 27 g06249751
25. Remove springs (40).
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22. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 28 g06249755
Illustration 29 g06249758
26. Use a suitable press and Tooling (D) to remove snap ring (41), spacers (42), and spring (43).
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23. Illustration 30 g06249760
27. Use a soft faced hammer to remove shaft assembly (44). Remove shaft assembly (44) in the
direction that is indicated by the arrow.
28. Remove O-ring seal (45).
Illustration 31 g06249762
29. Remove lip seal (46).
Illustration 32 g06249763
30. Use a suitable press to push shaft (47) out of bearing (48).
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR EF3
Configuration: 336D2 L OEM EF300001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
336D 2L and 340D 2L Excavators Machine Systems
Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017
i06242093
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 243 -
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25. Illustration 1 g03870784
1. Install O-ring seal (34) onto the housing of the travel motor.
Illustration 2 g03870780
2. Install seal (33) and piston actuator (32). Lubricate the surfaces of piston actuator (32) with
lubricant that is being sealed.
Illustration 3 g03870779
3. Install backup ring (31) and seal (30).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 4 g03870778
4. Install cover (29) and bolts (28). Tighten bolts (28) to a torque of 28 ± 7 N·m
(248 ± 62 lb in).
Illustration 5 g03870770
5. Apply Tooling (G) to the mating surface of lip seal (27). Use Tooling (E) in order to install
lip seal (27). Lubricate the sealing lip of lip seal (27) with lubricant that is being sealed.
6. Use Tooling (F) in order to install retaining ring (26).
Illustration 6 g03870766
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28. 7. Rotate the housing.
8. Install keys (25) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (24).
Illustration 7 g03870760
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (23) into the barrel assembly. Install ball (22) onto springs (23). Lubricate
ball (22) with lubricant that is being sealed.
Illustration 8 g03870754
11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (21) into barrel assembly (16).
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29. Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g03870686
12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto
barrel assembly (16).
Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15).
Illustration 11 g00887426
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