The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of an excavator model 336D2. The disassembly procedure involves removing 22 parts from the pump housing, including springs, seals, pistons, and bearings. The assembly procedure lists 30 steps to reinstall the parts in reverse order and adjust clearances using various tools. Precautions are provided to prevent injury from spring forces.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...fjjskekdmmem
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes that cleanliness is important. Tools required include drivers, retaining ring pliers, bearing pullers, and dial indicators.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...pfiskdmjekm
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes on cleaning, inspection and lubrication. Precautions are provided for parts under spring tension.
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes to clean parts thoroughly and check for wear and damage. Tolerances and use of specialty tools are specified to properly install certain parts like bearings.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...fjjskekdmmem
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes that cleanliness is important. Tools required include drivers, retaining ring pliers, bearing pullers, and dial indicators.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...pfiskdmjekm
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes on cleaning, inspection and lubrication. Precautions are provided for parts under spring tension.
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of excavator models 336D2 and 336D2 L. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and notes to clean parts thoroughly and check for wear and damage. Tolerances and use of specialty tools are specified to properly install certain parts like bearings.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines over 30 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and traction control valve. Tools and safety precautions are listed. Detailed illustrations accompany each step to ensure correct disassembly and reassembly of components.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...ufjksemd8ujd
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...ufjksemd8ujd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines over 30 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and traction control valve. Tools and safety precautions are listed. Detailed illustrations accompany each step to ensure correct disassembly and reassembly of components.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...ufjksemd8ujd
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...ufjksemd8ujd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR GGH
Configuration: 336D2 L OEM GGH00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02732014
Piston Pump (Hydraulic Fan) - Disassemble
SMCS - 1387-015-QP; 5070-015-HFN
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1857 Retaining Ring Pliers 1
C 9S-9152 Bearing Puller Gp 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic
Fan) - Remove".
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4. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove housing (21), O-ring seal (20), shim (19), spring (18), spring (17), poppet (16), and
spool (15) from housing (2).
5. Cartridge (14), O-ring seal (13), backup ring (11), O-ring seal (12), spool (10), retainer (9),
spring (8), and retainer (7).
6. Remove screw (6) from housing (2).
Illustration 5 g01212900
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove bolts (22) and head (23).
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5. Illustration 6 g01212901
8. Remove O-ring seals (24), port plate (25), and bearing cup (26).
Illustration 7 g01212902
9. Remove spring (27), piston (29), and O-ring seal (28).
Illustration 8 g01212903
10. Remove piston (30).
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6. Illustration 9 g01212904
11. Remove bearing cone (31).
Illustration 10 g01212905
12. Remove shim (33) and rotating group (32).
Illustration 11 g01212906
13. Remove pistons (34), retainer (35), and bearing (36).
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7. Illustration 12 g01212907
14. Remove pins (37) from barrel (38).
Illustration 13 g01212908
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15. Use Tooling (A), Tooling (B), and a suitable press in order to remove retaining ring (39)
from barrel (38).
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8. Illustration 14 g01373818
16. Remove shim (42), spring (41), and shim (40) from barrel (38).
Illustration 15 g01212910
17. Remove swashplate (43).
Illustration 16 g01212911
18. Remove shaft (45), bearing cone (46), and bearings (44).
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9. Illustration 17 g01212912
19. Use Tooling (C) in order to remove bearing cone (46) from shaft (45).
Illustration 18 g01212913
20. Use Tooling (B) in order to remove retaining ring (47).
21. Remove lip seal (48).
Illustration 19 g01212915
22. Remove bearing cup (49).
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR GGH
Configuration: 336D2 L OEM GGH00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02732015
Piston Pump (Hydraulic Fan) - Assemble
SMCS - 1387-016-QP; 5070-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-1857 Retaining Ring Pliers 1
D 8T-5096 Dial Indicator Gp 1
Illustration 1 g01212915
1. Lower the temperature of bearing cup (49). Install bearing cup (49).
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11. Illustration 2 g01212913
2. Install lip seal (48).
3. Use Tooling (B) in order to install retaining ring (47).
Illustration 3 g01213404
4. Raise the temperature of bearing cone (46).
5. Install bearing cone (46) onto shaft (45).
Illustration 4 g01213405
6. Install bearing cone (46), shaft (45), and bearing cone (31).
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12. Illustration 5 g01213407
7. Lower the temperature of bearing cone (26). Install bearing cone (26).
Illustration 6 g01212900
8. Position head (23) onto the housing.
9. Install bolts (22).
Illustration 7 g01213409
10. Use Tooling (D) in order to determine the end play of shaft (45).
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13. Illustration 8 g01212900
11. Remove bolts (22) and head (23).
Illustration 9 g01213405
12. Remove bearing cone (31).
Illustration 10 g01213433
13. Install bearings (44).
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14. Illustration 11 g01212910
14. Install swashplate (43).
Illustration 12 g01373818
15. Install shim (40), spring (41), and shim (42) to barrel (38).
Illustration 13 g01212908
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15. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Use Tooling (A), Tooling (B), and a suitable press in order to install retaining ring (39) into
barrel (38).
Illustration 14 g01212907
17. Install pins (37) into barrel (38).
Illustration 15 g01212906
18. Install bearing (36), retainer (35), and pistons (34).
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16. Illustration 16 g01212905
19. Install rotating group (32) and shim (33).
Note: Shim thickness was determined on Step 9.
Illustration 17 g01212904
20. Install bearing cone (31).
Illustration 18 g01212903
21. Install piston (30).
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17. Illustration 19 g01212902
22. Install spring (27), piston (29), and O-ring seal (28).
Illustration 20 g01213436
23. Install O-ring seals (24) and port plate (25).
Illustration 21 g01212900
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18. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Install head (23) and bolts (22).
Illustration 22 g01212898
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
25. Install spool (15), poppet (16), spring (17), spring (18), shim (19), O-ring seal (20), and
housing (21) into housing (2).
26. Install retainer (7), spring (8), retainer (9), spool (10), O-ring seal (12), backup ring (11), O-
ring seal (13), and cartridge (14).
27. Install screw (6) into housing (2).
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19. Illustration 23 g01212897
28. Install coil (4) and nut (5).
Illustration 24 g01212896
29. Install O-ring seals (3).
Illustration 25 g01212895
30. Install controller (2) and bolts (1).
End By:
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20. a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan)
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 13 07:58:35 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR GGH
Configuration: 336D2 L OEM GGH00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02424411
Piston Pump (Hydraulic Fan) - Install
SMCS - 1387-012-QP; 5070-012-HFN
Installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01211400
1. Position piston pump (7) and install bolts (6).
2. Connect harness assembly (5).
3. Connect hose assemblies (3) and (4).
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22. Illustration 2 g01211399
4. Connect hose assembly (2).
Illustration 3 g01206719
5. Close door (1).
6. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Refill
Capacities".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 13 07:59:30 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR GGH
Configuration: 336D2 L OEM GGH00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02415451
Piston Motor (Hydraulic Fan) - Remove
SMCS - 1386-011-QP; 5058-011-FM
Removal Procedure
Start By:
a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01207415
1. Bend locking tabs (1) backward.
2. Remove bolts (2) and hub (3).
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24. Illustration 2 g01207416
3. Use a suitable lifting device to position fan motor assembly (4) onto suitable cribbing. The
weight of fan motor assembly (4) is approximately 68 kg (150 lb).
Illustration 3 g01207418
4. Attach a suitable lifting device to piston motor (5). The weight of piston motor (5) is
approximately 23 kg (50 lb).
5. Remove bolts (6) and fan motor (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 13 08:00:26 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR GGH
Configuration: 336D2 L OEM GGH00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02415272
Piston Motor (Hydraulic Fan) - Disassemble
SMCS - 1386-015-QP; 5058-015-FM; 5058-015-HFN
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9152 Bearing Puller Gp 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
Start By:
a. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic
Fan) - Remove".
1/7
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 1 g01207275
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (1) and head (2).
Illustration 2 g01207276
2. Remove O-ring seal (3), port plate (4), and bearing cup (5).
Illustration 3 g01207278
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28. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (6), sleeve (7), poppet (8), spring (9), poppet (10), and O-ring seal (11).
Illustration 4 g01207279
4. Remove bearing cone (12).
Illustration 5 g01207280
5. Remove shim (13) and rotating group (14).
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