This document provides instructions for installing a unit injector sleeve in a Caterpillar C9 engine. It outlines the required tools and parts. The procedure involves cleaning the sleeve and cylinder head bore, applying seals and retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Allowing the retaining compound to cure for two hours completes the process.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskkkdmem
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step procedures for removing the injector and sleeve, cleaning components, installing new seals, and reinstalling the injector and sleeve. Technicians are advised to clean all parts thoroughly, properly install new seals, and use the specified tools to prevent damage to components.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskemdme
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for the installation. Key steps include cleaning the sleeve and cylinder head bore, applying retaining compound to the sleeve, inserting the sleeve into the bore using an installer tool, and allowing the compound to cure before filling the engine with fuel or coolant. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjjsekwsxkdmmem
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
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Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskkkdmem
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step procedures for removing the injector and sleeve, cleaning components, installing new seals, and reinstalling the injector and sleeve. Technicians are advised to clean all parts thoroughly, properly install new seals, and use the specified tools to prevent damage to components.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskemdme
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for the installation. Key steps include cleaning the sleeve and cylinder head bore, applying retaining compound to the sleeve, inserting the sleeve into the bore using an installer tool, and allowing the compound to cure before filling the engine with fuel or coolant. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjjsekwsxkdmmem
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdff8uejkkdmdm8u
This document is a service manual for an SKID STEER LOADER. It contains safety precautions and instructions for servicing the loader. The safety section emphasizes operating the loader safely and preventing accidents by following basic safety rules. It lists 29 specific safety rules for operating and servicing the loader, such as wearing protective equipment, keeping bystanders away, and not allowing passengers. The document also includes an index of sections covering general information, engines, fuel systems, electrical components, power trains, hydraulics, mounted equipment, and schematics.
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and safety instructions for preventing environmental damage when disposing of waste. It aims to help customers and distributors properly operate and maintain the engines to retain maximum performance over the long term.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdff8uejkkdmdm8u
This document is a parts manual for the power unit of a TSP6000 series lift truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, hinges, screws, nuts, doors, covers, rods, screens, guards and other miscellaneous hardware.
Clark TMX12-25 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards and precautions.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck to access components.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdff8uejkkdmdm8u
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark CMP 70 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark EPX 16-20S Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark CMP 60 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document is the service manual for Clark Material Handling Company's CMP50/60/70 trucks. It contains safety instructions for maintaining the trucks, including raising them on blocks, disconnecting batteries, and checking for fuel and electrical system issues. The manual is arranged by topic groups and sections, and each page includes identifiers for the specific group, section and page.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...f8uejkkdmdm8u
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of risks such as being struck by propelled parts and ensure contaminants are avoided.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The pump is removed from the machine and various internal components are then dismantled. These components include pressure and flow compensator valves, springs, seals, pistons, housings and other parts. Detailed illustrations accompany each step to show how to access and remove each individual piece using the specified tools. Safety precautions are also provided to prevent injury from parts under pressure.
Caterpillar Cat 336F L Excavator (Prefix YFD) Service Repair Manual (YFD00001...f8uejkkdmdm8u
This document provides instructions for disassembling the travel motor on a 336F excavator. It involves removing over 30 components in 27 steps, including the motor head assembly, piston assemblies, barrel assembly, springs, seals, and more. Tools required include bolts, nuts, washers, threaded rods, eyebolts, drivers, pullers, pliers, and stands. Safety precautions are provided to release spring forces and contain fluids. Detailed illustrations accompany each step.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdff8uejkkdmdm8u
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and safety instructions for preventing environmental damage when disposing of waste. It aims to help customers and distributors properly operate and maintain the engines to retain maximum performance over the long term.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdff8uejkkdmdm8u
This document is a parts manual for the power unit of a TSP6000 series lift truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, hinges, screws, nuts, doors, covers, rods, screens, guards and other miscellaneous hardware.
Clark TMX12-25 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards and precautions.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck to access components.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdff8uejkkdmdm8u
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark CMP 70 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark EPX 16-20S Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark CMP 60 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document is the service manual for Clark Material Handling Company's CMP50/60/70 trucks. It contains safety instructions for maintaining the trucks, including raising them on blocks, disconnecting batteries, and checking for fuel and electrical system issues. The manual is arranged by topic groups and sections, and each page includes identifiers for the specific group, section and page.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...f8uejkkdmdm8u
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of risks such as being struck by propelled parts and ensure contaminants are avoided.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04902499
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
E 149-2955 Seal Protector 1
F 149-2956 Seal Installer 1
G
1U-5718 Vacuum Pump 1
169-7372 Bottle Assembly 1
4C-4057
Clear Plastic Tubing
7.92 mm (0.312 inch) OD
1
4C-4055
Clear Plastic Tubing
6.35 mm (0.250 inch) OD
1
H 417-4368 Reamer 1
J 4C-6161 Tube Brush 1
K 9U-6862 Tapered Brush 1
L 4C-6774 Vacuum Gun Kit 1
M 4C-5026 Tap Wrench 1
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3. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Evacuate as much fuel and oil as possible from the cylinder head before installing the unit
injector. Several evacuations may be necessary. Use Tooling (G) to remove the fuel and oil
from the cylinder head.
Note: Tooling (L) is available to clean loose material from the sleeve bore and the cylinder.
2. Inspect the unit injector sleeve for damage and carbon deposits.
3. Clean the carbon from the sleeve, the sleeve bore, and the end of the unit injector, if the unit
injector is being reused. Clean the carbon from the seat area that is inside of the cylinder
head. A fine grade of Scotch Brite material is preferred. Use Tooling (H) to clean the bore
of the unit injector tip. Use the Surface Reconditioning Pad in order to clean the carbon in
the cylinder head. Use Tooling (J) in order to remove the carbon from the surface of the
sleeve.
Note: Using power tools in order to rotate the material should not be necessary. The carbon
in the sleeve is more removable than the carbon at locations that are exposed to higher
temperatures.
The following procedure is the preferred method of cleaning the sleeve bore.
Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling (K) .
Twist Tooling (K) with Tooling (M) against the lower surface of the sleeve bore.
The surface should be cleaned until the surface is smooth and shiny. The entire sleeve bore
should be cleaned in order to remove any loose carbon particles.
Note: Tooling (J) is available to clean loose material from the sleeve bore and the cylinder.
NOTICE
The correct procedures and tooling specifications must always be used.
Failure to follow any of the procedures may result in damage,
malfunction, or possible engine failure.
Note: New seals should be installed after each removal of the unit injector from the engine.
To order O-ring seals for the unit injector, refer to the Parts Manual.
NOTICE
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4. The O-ring seals and the backup rings must be installed in the correct
orientation. Damaged seals will result in excessive oil consumption or
excessive leakage under the valve cover. Use care to prevent nicks or
damage to the seals.
Illustration 1 g01137291
4. Lubricate O-ring seals (6) , (7) , and (8) and the sleeve bore of the unit injector sparingly
with clean engine oil.
5. Use Tooling (E) and Tooling (F) to install the backup rings (4) and (5) first. Install O-ring
seal (6) .
6. Use Tooling (E) and Tooling (F) to install backup ring (9) . Install O-ring seal (8) .
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5. 7. Install O-ring seal (7) .
8. Lubricate the O-ring seals and the backup rings on unit injector (1) with clean engine oil
before installation.
Note: Proper installation of the unit injector is important. Damage to the upper high-
pressure seals can cause excessive oil leakage under the valve cover. This may cause the
engine not to start due to a low actuation pressure. Damage to the lower high-pressure seals
may allow high-pressure oil to leak into the fuel supply passage. This will result in
excessive oil consumption.
Note: Do not hit or strike the unit injector during installation. Do not use a wire brush to
clean the tip of the unit injector. Damage to the unit injector will occur.
9. When you install a new unit injector the E-Trim value must be programmed into the
Electronic Control Module. The E-Trim value is a six digit alphanumeric code that is
supplied with the data sheet that comes with the new unit injectors. Use the following menu
to program the E-Trim value.
◦ ECM Summary Screen
◦ Service Menu
◦ Calibration
◦ Injector Code Calibration
Illustration 2 g03031660
10. Use Tooling (A) to install unit injector (1) in the cylinder head.
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6. Illustration 3 g01148880
11. Install socket head bolt (3) on the exhaust side of the bracket. Tighten the exhaust side of
socket head bolt (3) until the bolt is seated. Tighten the inlet side of socket head bolt (3) to a
torque of 12 ± 1 N·m (106 ± 9 lb in) .
12. Connect harness assembly (2) to unit injector (1) .
13. Install the plug at the rear of the cylinder head.
End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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8. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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9. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:14:29 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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11. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:15:25 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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13. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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14. Illustration 3 g03614617
1. Disconnect tube assemblies (3) , (4) , (5) , and (6) .
2. Disconnect hose assembly (7) .
3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) .
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15. Illustration 4 g03614660
4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit
injector hydraulic pump (1) .
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16. Illustration 5 g03614696
5. Remove O-ring seal (9) .
Removal Procedure for Dual Tapered Roller Bearing HEUI
Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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17. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 6 g03615086
1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) .
Remove tube assembly (2) and tube assembly (5) .
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18. Illustration 7 g03615089
2. Support unit injector hydraulic pump (7) and remove bolts (6) .
Illustration 8 g03615416
3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) .
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19. Illustration 9 g03615091
4. Remove O-ring seal (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:16:21 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701091
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure for Non-Dual Taper Roller Bearing
HEUI Pump
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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21. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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22. Illustration 3 g03614696
1. Install new O-ring seal (9) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 4 g03614660
2. Position unit injector hydraulic pump (1) in the front housing.
3. Support unit injector hydraulic pump (1) and install bolts (8) .
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25. Illustration 5 g03614617
4. Connect hose assembly (7) .
5. Connect tube assemblies (3) , (4) , (5) , and (6) .
6. Connect harness assembly (2) to unit injector hydraulic pump (1) .
Installation Procedure for Dual Tapered Roller Bearing
HEUI Pump
Table 1
Required Tools
Tool Part Number Part Description Qty
A 129-1967 Multipurpose Grease -
Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing
HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures.
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