The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper order. It also provides disassembly instructions for a final drive in 13 steps, removing components like bolts, gears, and covers. Installation requires cleaning, applying sealant, and torquing bolts to specified values.
Caterpillar cat 336 e l excavator (prefix gtj) service repair manual (gtj0000...fjskekmdm
The document provides instructions for assembling a travel motor used in excavators. It describes 27 steps to assemble components like seals, springs, pistons, and plates into the motor housing. Key steps include lubricating mating surfaces, installing retaining rings, and tightening bolts to specified torques. The assembly ends by installing the motor housing cover and bolts, and noting the motor is then ready for installation in the excavator.
Caterpillar cat 336 e l excavator (prefix fjh) service repair manual (fjh0000...fjskekmdm
The document provides instructions for removing and installing a travel motor on an excavator. It describes:
1) Removing hoses, covers, and bolts to separate the final drive and travel motor assembly from the excavator frame.
2) Using lifting devices to remove the assembly and travel motor, which weigh 860kg and 184kg respectively.
3) Reversing the removal procedures to reinstall the components, applying locking agents and torquing bolts to the specified values.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fjskekdmjekm
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive unit. The disassembly process involves removing components like the cover, sun gear, planetary gear assembly, and retaining rings. Precautions are provided regarding weight of components. The assembly process specifies applying thread locking compound and tightening bolts to the specified torques.
Caterpillar cat 336 e l excavator (prefix yep) service repair manual (yep0000...fjskekmdm
This document provides instructions for removing and installing the final drive and travel motor on a 336E L excavator. It outlines 28 steps for disassembly, including draining oil, removing covers, hoses, bolts and the final drive/travel motor assembly. It also details 13 steps for installation, which is the removal process in reverse order. Proper cleaning, lubrication and torque specifications are noted to correctly reassemble the components.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fjskekdmjekm
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 336 e l excavator (prefix ked) service repair manual (ked0000...fjskekmdm
The document provides instructions for assembling a travel motor. It involves 27 steps including installing seals, springs, pistons, bearings and other components in the proper order and orientation. The travel motor is then installed by attaching it to the final drive assembly using bolts and following markings to ensure correct alignment. Disassembly is reversed, removing hoses, bolts, seals and other parts, taking care when handling components due to weight and pressures.
Caterpillar cat 336 e l excavator (prefix bmh) service repair manual (bmh0000...fjjskekdm
This document provides instructions for removing and installing a travel motor on an excavator. It outlines 28 steps to disassemble the travel motor, including removing seals, springs, pistons, and other components. It then describes 13 steps for installation, which involves reassembling these parts in reverse order and noting proper torque specifications for bolts. The final step states to install the travel motor by following the removal procedures in reverse order.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)fjskekdmjekm
This document provides specifications and layout diagrams for a wheel loader. It includes:
1. Specifications such as operating weight, tipping load, engine details, and dimensions.
2. Layout diagrams showing the location of major components such as the bucket, lights, engine, radiator, exhaust filter, and hydraulic components.
3. Details of electrical component locations in and around the cab, including switches, controllers, and sensors.
The document provides technical information on the configuration and specifications of a wheel loader to support maintenance and repair work. Diagrams identify key parts and their locations on the machine.
Caterpillar cat 336 e l excavator (prefix gtj) service repair manual (gtj0000...fjskekmdm
The document provides instructions for assembling a travel motor used in excavators. It describes 27 steps to assemble components like seals, springs, pistons, and plates into the motor housing. Key steps include lubricating mating surfaces, installing retaining rings, and tightening bolts to specified torques. The assembly ends by installing the motor housing cover and bolts, and noting the motor is then ready for installation in the excavator.
Caterpillar cat 336 e l excavator (prefix fjh) service repair manual (fjh0000...fjskekmdm
The document provides instructions for removing and installing a travel motor on an excavator. It describes:
1) Removing hoses, covers, and bolts to separate the final drive and travel motor assembly from the excavator frame.
2) Using lifting devices to remove the assembly and travel motor, which weigh 860kg and 184kg respectively.
3) Reversing the removal procedures to reinstall the components, applying locking agents and torquing bolts to the specified values.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fjskekdmjekm
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive unit. The disassembly process involves removing components like the cover, sun gear, planetary gear assembly, and retaining rings. Precautions are provided regarding weight of components. The assembly process specifies applying thread locking compound and tightening bolts to the specified torques.
Caterpillar cat 336 e l excavator (prefix yep) service repair manual (yep0000...fjskekmdm
This document provides instructions for removing and installing the final drive and travel motor on a 336E L excavator. It outlines 28 steps for disassembly, including draining oil, removing covers, hoses, bolts and the final drive/travel motor assembly. It also details 13 steps for installation, which is the removal process in reverse order. Proper cleaning, lubrication and torque specifications are noted to correctly reassemble the components.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fjskekdmjekm
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 336 e l excavator (prefix ked) service repair manual (ked0000...fjskekmdm
The document provides instructions for assembling a travel motor. It involves 27 steps including installing seals, springs, pistons, bearings and other components in the proper order and orientation. The travel motor is then installed by attaching it to the final drive assembly using bolts and following markings to ensure correct alignment. Disassembly is reversed, removing hoses, bolts, seals and other parts, taking care when handling components due to weight and pressures.
Caterpillar cat 336 e l excavator (prefix bmh) service repair manual (bmh0000...fjjskekdm
This document provides instructions for removing and installing a travel motor on an excavator. It outlines 28 steps to disassemble the travel motor, including removing seals, springs, pistons, and other components. It then describes 13 steps for installation, which involves reassembling these parts in reverse order and noting proper torque specifications for bolts. The final step states to install the travel motor by following the removal procedures in reverse order.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)fjskekdmjekm
This document provides specifications and layout diagrams for a wheel loader. It includes:
1. Specifications such as operating weight, tipping load, engine details, and dimensions.
2. Layout diagrams showing the location of major components such as the bucket, lights, engine, radiator, exhaust filter, and hydraulic components.
3. Details of electrical component locations in and around the cab, including switches, controllers, and sensors.
The document provides technical information on the configuration and specifications of a wheel loader to support maintenance and repair work. Diagrams identify key parts and their locations on the machine.
This document is an operation and maintenance manual for a Kawasaki wheel loader model 85Z7. It provides instructions on operating and maintaining the machine safely and properly. The manual covers safety procedures, component identification, controls and displays, operating instructions, maintenance, and specifications. Operators should read the full manual before operating the machine to learn how to use it correctly and avoid injuries or damage.
Kawasaki 85 z7 wheel loader equipment components parts catalogue manualfjskekdmjekm
This document is a parts catalog for a wheel loader model 85Z7 powered by an ISUZU 6HK1 engine. It contains a list of parts for the pump system with corresponding part names, numbers, quantities and service codes. The parts include pumps, valves, motors, cylinders and other transmission components. Serial numbers are provided to identify applicable models for each part.
This document is a parts catalog for a Wheel Loader model 80Z7B powered by a Cummins QSB6.7 engine. It contains over 500 numbered parts listings organized by system, including the engine, transmission, hydraulics, electrical, and attachments. It also includes name plates and provides the chassis number range and manufacturer's serial number for the 80Z7B model.
Kawasaki 80 z7 wheel loader parts catalogue manual (serial no. 80c6 5001 and up)fjskekdmjekm
This document is a parts catalog for a wheel loader model 80Z7 powered by a Cummins QSB6.7 engine. It contains over 400 parts listed by category including the engine, power train, chassis, cab, electric system, hydraulic system, loader attachment, tools, and name plates. Each part lists the applicable model, mark, and serial number it is associated with.
This document is a parts catalog for a wheel loader model 80Z7 powered by a Cummins QSB6.7 engine. It lists various components of the loader in detail including valves, pumps, motors, transmissions, cylinders, accumulators, axles and more. Each component lists the applicable part number, name, quantity, and other identifying information. The parts catalog provides essential information on replacement parts for maintenance and repair of the 80Z7 wheel loader.
This document is an operation and maintenance manual for a Kawasaki wheel loader model 70Z7. It provides safety instructions and information on operating and maintaining the machine. Key points include:
- Read the manual carefully before operating the machine to learn how to safely operate and service it.
- The machine is designed to operate in temperatures from -20°C to 40°C and altitudes up to 2,000 m.
- Only use diesel fuel specified in JIS K-2204, EN-590 or ASTM D-975 standards with 15 ppm or less sulfur content.
- The manual covers safety labels, components, starting and operating the engine, moving and operating the machine,
Cummins qsl9 engine parts catalogue manualfjskekdmjekm
The document is a parts catalog for a Cummins QSL9 engine with serial numbers 73638149- listing various engine parts and specifications. It contains over 170 pages detailing individual engine components and systems through listings of part names, numbers, quantities and other specifications. Key sections include listings for the cylinder block, crankshaft, front gear housing, cam shaft, injectors, turbocharger, cylinder head and other major engine parts and assemblies.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 318 d2 l excavator (prefix wgr) service repair manual (wgr000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, springs, and housings. Safety notices are included to warn of hazards such as parts propelled by springs and pressurized hydraulic fluid. Tools required include lifting devices, brackets, bolts, and pullers. Thorough cleaning is advised before disassembly to prevent dirt entry.
Caterpillar cat 318 d2 l excavator (prefix sgb) service repair manual (sgb000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar cat 318 d l excavator (prefix zkj) service repair manual (zkj0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar cat 318 c ln excavator (prefix mdy) service repair manual (mdy000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 c ln excavator (prefix gpa) service repair manual (gpa000...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It also outlines 14 steps for assembly, including installing bearings, seals, shims, and aligning the main and motor housings. Cleanliness is emphasized throughout to prevent damage during reassembly.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
This document is an operation and maintenance manual for a Kawasaki wheel loader model 85Z7. It provides instructions on operating and maintaining the machine safely and properly. The manual covers safety procedures, component identification, controls and displays, operating instructions, maintenance, and specifications. Operators should read the full manual before operating the machine to learn how to use it correctly and avoid injuries or damage.
Kawasaki 85 z7 wheel loader equipment components parts catalogue manualfjskekdmjekm
This document is a parts catalog for a wheel loader model 85Z7 powered by an ISUZU 6HK1 engine. It contains a list of parts for the pump system with corresponding part names, numbers, quantities and service codes. The parts include pumps, valves, motors, cylinders and other transmission components. Serial numbers are provided to identify applicable models for each part.
This document is a parts catalog for a Wheel Loader model 80Z7B powered by a Cummins QSB6.7 engine. It contains over 500 numbered parts listings organized by system, including the engine, transmission, hydraulics, electrical, and attachments. It also includes name plates and provides the chassis number range and manufacturer's serial number for the 80Z7B model.
Kawasaki 80 z7 wheel loader parts catalogue manual (serial no. 80c6 5001 and up)fjskekdmjekm
This document is a parts catalog for a wheel loader model 80Z7 powered by a Cummins QSB6.7 engine. It contains over 400 parts listed by category including the engine, power train, chassis, cab, electric system, hydraulic system, loader attachment, tools, and name plates. Each part lists the applicable model, mark, and serial number it is associated with.
This document is a parts catalog for a wheel loader model 80Z7 powered by a Cummins QSB6.7 engine. It lists various components of the loader in detail including valves, pumps, motors, transmissions, cylinders, accumulators, axles and more. Each component lists the applicable part number, name, quantity, and other identifying information. The parts catalog provides essential information on replacement parts for maintenance and repair of the 80Z7 wheel loader.
This document is an operation and maintenance manual for a Kawasaki wheel loader model 70Z7. It provides safety instructions and information on operating and maintaining the machine. Key points include:
- Read the manual carefully before operating the machine to learn how to safely operate and service it.
- The machine is designed to operate in temperatures from -20°C to 40°C and altitudes up to 2,000 m.
- Only use diesel fuel specified in JIS K-2204, EN-590 or ASTM D-975 standards with 15 ppm or less sulfur content.
- The manual covers safety labels, components, starting and operating the engine, moving and operating the machine,
Cummins qsl9 engine parts catalogue manualfjskekdmjekm
The document is a parts catalog for a Cummins QSL9 engine with serial numbers 73638149- listing various engine parts and specifications. It contains over 170 pages detailing individual engine components and systems through listings of part names, numbers, quantities and other specifications. Key sections include listings for the cylinder block, crankshaft, front gear housing, cam shaft, injectors, turbocharger, cylinder head and other major engine parts and assemblies.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 318 d2 l excavator (prefix wgr) service repair manual (wgr000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, springs, and housings. Safety notices are included to warn of hazards such as parts propelled by springs and pressurized hydraulic fluid. Tools required include lifting devices, brackets, bolts, and pullers. Thorough cleaning is advised before disassembly to prevent dirt entry.
Caterpillar cat 318 d2 l excavator (prefix sgb) service repair manual (sgb000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar cat 318 d l excavator (prefix zkj) service repair manual (zkj0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar cat 318 c ln excavator (prefix mdy) service repair manual (mdy000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 c ln excavator (prefix gpa) service repair manual (gpa000...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It also outlines 14 steps for assembly, including installing bearings, seals, shims, and aligning the main and motor housings. Cleanliness is emphasized throughout to prevent damage during reassembly.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336E LH EXCAVATOR GNY
Configuration: 336E LH & 336E LNH (Hybrid) Excavators GNY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336E Excavator Machine Systems
Media Number -UENR0190-01 Publication Date -01/10/2014 Date Updated -04/11/2014
i07175112
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 242 -
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3. Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33). Lubricate the surfaces of piston actuator (33) with
lubricant that is being sealed.
Illustration 3 g00887729
3. Install backup ring (32) and seal (31).
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4. Illustration 4 g00887619
4. Install cover (30) and bolts (29). Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
5. Apply Tooling (G) to the mating surface of lip seal (28). Use Tooling (E) to install lip seal
(28). Lubricate the sealing lip of lip seal (28) with lubricant that is being sealed.
6. Use Tooling (F) to install retaining ring (27).
Illustration 6 g02107975
7. Rotate the housing.
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5. 8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25).
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (24) into the barrel assembly. Install ball (23) onto springs (24). Lubricate
ball (23) with lubricant that is being sealed.
Illustration 8 g00887520
11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (22) into barrel assembly (21).
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6. Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto
barrel assembly (21).
Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15).
Illustration 11 g00887426
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7. 14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15).
Illustration 12 g00888710
15. Install bearing race (18) onto shaft (15).
Note: Bearing race (18) must contact retaining ring (17).
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15). Install shaft (15) into rotating assembly (16).
17. Place the pump housing into Tooling (A).
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8. Illustration 14 g02107957
18. Use Tooling (C) to install rotating assembly (16) into the housing.
Illustration 15 g00887501
Illustration 16 g02107975
19. The notches in cam plate (20) must align with keys (26). The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
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9. 20. Install plates (13) and friction discs (14) into the housing.
Note: Install the plates and the discs alternately.
Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8).
24. Install brake piston (8) into the housing so that the cast mark on brake piston (8) is aligned
with the brake supply passage in the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level to
prevent damage to the O-ring seals.
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10. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6).
Illustration 21 g00887302
26. Lubricate port plate (4) with lubricant that is being sealed. Install O-ring seal (3), port plate
(4), and bearing (5).
Illustration 22 g00887295
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11. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install head (2) onto the body of the travel motor.
Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.
28. Install bolts (1). Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
End By:
a. Install the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336E LH EXCAVATOR GNY
Configuration: 336E LH & 336E LNH (Hybrid) Excavators GNY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336E Excavator Machine Systems
Media Number -UENR0190-01 Publication Date -01/10/2014 Date Updated -04/11/2014
i07191698
Final Drive and Travel Motor - Remove and Install
SMCS - 4050; 4351
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 439-3938 Link Bracket 1
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change" for the correct
draining and filling procedures.
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14. Illustration 3 g02108781
5. Attach Tooling (A) and a suitable lifting device to final drive and travel motor (7). The
weight of final drive and travel motor (7) is approximately 860 kg (1896 lb). Put a slight
lifting tension on final drive and travel motor (7).
Illustration 4 g02108790
Note: Mark the orientation of the final drive and travel motor assembly for installation
purposes.
6. Remove bolts (8).
Illustration 5 g02108791
7. Use two bolts (8) to remove final drive and travel motor (7).
8. Carefully remove final drive and travel motor (7).
9. Remove bolts (8) from the frame.
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15. Illustration 6 g02108793
10. Remove bolts (9), counterbalance valve (10), and the O-ring seals.
Illustration 7 g02108794
11. Attach Tooling (B) and a suitable lifting device to travel motor (11). The weight of travel
motor (11) is approximately 84 kg (185 lb).
12. Remove four bolts (12) and travel motor (11) from final drive (13).
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16. Illustration 8 g02108914
13. Remove coupling (14).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 439-3938 Link Bracket 1
C - Loctite C5A Copper Anti-Seize -
1. Before assembly remove all compounds, oil, and dust.
2. Install final drive and travel motor (7) in the reverse order of removal.
a. Tighten bolts (9) to a torque of 80 ± 8 N·m (60 ± 6 lb ft).
b. Apply Tooling (C) to the threads of bolt (8).
c. Tighten bolts (8) to a torque of 250 ± 25 N·m (184 ± 18 lb ft) and turn an additional
angle of 45 ± 5 degrees. Refer to Service Magazine, M0083843, "An Improved Bolt
Tightening Procedure for the Critical Joints Is Now Used on All Excavators" for more
detail information.
d. Tighten hose assembly (3) to a torque of 160 ± 16 N·m (120 ± 12 lb ft).
e. Tighten bolts (1) to a torque of 130 ± 10 N·m (95 ± 7 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336E LH EXCAVATOR GNY
Configuration: 336E LH & 336E LNH (Hybrid) Excavators GNY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336E Excavator Machine Systems
Media Number -UENR0190-01 Publication Date -01/10/2014 Date Updated -04/11/2014
i03885522
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Brackets 3
B 154-6183 Forcing Bolts 3
C 138-7576 Link Brackets 3
Start By:
a. Remove the final drive and the travel motor.
Illustration 1 g02131413
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18. 1. Attach Tooling (A) and a suitable lifting device to cover (2). The weight of cover (2) is
approximately 20 kg (45 lb). Remove bolts (1) and cover (2).
Illustration 2 g02131414
2. Remove plate (3) from cover (2).
Illustration 3 g02131415
3. Remove sun gear (4), spacer (5), and planetary gear assembly (6).
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19. Illustration 4 g02131875
4. Remove retaining ring (7), washer (8), planetary gear (9), roller bearing (11), and washer
(12) from carrier assembly (13).
5. Remove retaining ring (10) and sun gear (14) from carrier assembly (13).
Illustration 5 g02131876
6. Remove spacer (16).
7. Attach Tooling (A) and a suitable lifting device to planetary gear assembly (15). The weight
of planetary gear assembly (15) is approximately 32 kg (70 lb). Remove planetary gear
assembly (15).
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20. Illustration 6 g02131877
8. Drive spring pin (17) into planetary shaft (18) with a suitable hammer and a suitable punch.
9. Remove planetary shaft (18), washer (20), roller bearing (20), planetary gear (23), and
washer (24) from the carrier assembly (21).
10. Remove spring pin (17) from planetary shaft (18) with a suitable hammer and a suitable
punch.
11. Remove retaining ring (19) and sun gear (25) from carrier assembly (21).
Illustration 7 g02131878
12. Remove spacer (26).
13. Attach Tooling (A) and a suitable lifting device to ring gear (27). The weight of ring gear
(27) is approximately 70 kg (155 lb). Remove bolts (28) and ring gear (27).
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21. Illustration 8 g02131879
14. Remove O-ring seal (29).
15. Attach Tooling (A) and a suitable lifting device to planetary gear assembly (30). The weight
of planetary gear assembly (30) is approximately 57 kg (125 lb). Remove planetary gear
assembly (30).
Illustration 9 g02131881
16. Drive spring pin (31) into planetary shaft (32) with a suitable hammer and a suitable punch.
17. Remove planetary shaft (32), washer (33), roller bearings (35), planetary gear (36), and
washer (36) from the carrier assembly (34).
18. Remove spring pin (31) from planetary shaft (32) with a suitable hammer and a suitable
punch.
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22. Illustration 10 g02131882
Illustration 11 g02131885
19. Remove bolts (38). Use Tooling (B) in order to remove gear (39).
Illustration 12 g02131886
20. Remove shims (40).
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23. Illustration 13 g02131887
21. Attach Tooling (C) and a suitable lifting device to sprocket housing (41). The weight of
sprocket housing (41) is approximately 107 kg (235 lb). Remove sprocket housing (41) and
roller bearing (42).
Illustration 14 g02131888
22. Remove bearing races (43) and Duo-Cone seal (44) from sprocket housing (41).
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24. Illustration 15 g02132155
23. Remove Duo-Cone seal (45) and roller bearing (47) from motor housing (48). The weight of
motor housing (48) is approximately 91 kg (200 lb).
24. If necessary, remove dowels (46) from motor housing (48).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336E LH EXCAVATOR GNY
Configuration: 336E LH & 336E LNH (Hybrid) Excavators GNY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
336E Excavator Machine Systems
Media Number -UENR0190-01 Publication Date -01/10/2014 Date Updated -04/11/2014
i05103849
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Brackets 3
B 154-6183 Forcing Bolts 3
C 138-7576 Link Brackets 3
D 5P-3931 Anti-Seize Compound -
E 1U-9895 Crossblock 1
F 6V-2012 Depth Micrometer 1
G 6V-7059 Micrometer () 1
H - Loctite 242 -
J 6V-2055 Grease -
K - Loctite 17430 -
L 8T-9206 Seal Installer 1
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27. Illustration 1 g02132155
1. Apply Tooling (D) to the surface of dowels (46) . Install dowels (46) .
2. Raise the temperature of roller bearing (47) . Install the roller bearing (47) on motor housing
(48) .
3. Install Duo-Cone seal (45) .
Illustration 2 g02131888
4. Lower the temperature of bearing races (43) . Install bearing races (43) in sprocket housing
(41) .
5. Install Duo-Cone seal (44) .
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28. Illustration 3 g02131887
6. Attach Tooling (C) and a suitable lifting device to sprocket housing (41) . The weight of
sprocket housing (41) is approximately 107 kg (235 lb). Install sprocket housing (41) .
7. Raise the temperature of roller bearing (42) . Install the roller bearing (42) .
Illustration 4 g02135728
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