This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskemdme
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for the installation. Key steps include cleaning the sleeve and cylinder head bore, applying retaining compound to the sleeve, inserting the sleeve into the bore using an installer tool, and allowing the compound to cure before filling the engine with fuel or coolant. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 349 e excavator (prefix spg) service repair manual (spg00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on 349E and 349E L excavator models. The disassembly process involves removing 27 individual components from the motor housing, rotating group, and brake housing. The assembly process describes installing the components in reverse order and includes specifications for various parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 349 e excavator (prefix rgh) service repair manual (rgh00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on a 349E excavator. The disassembly process includes 27 steps to remove components like the head assembly, brake housing, rotating group, barrel assembly and more. The assembly process reverses the disassembly with 13 steps like installing seals, springs, pistons and plates in the proper order and orientation. Precise torques and specifications are provided for correct installation of components.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 336 d l excavator (prefix jbf) service repair manual (jbf0000...fjskemdme
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for the installation. Key steps include cleaning the sleeve and cylinder head bore, applying retaining compound to the sleeve, inserting the sleeve into the bore using an installer tool, and allowing the compound to cure before filling the engine with fuel or coolant. Proper installation is important to prevent leaks that could cause low pressure or excessive oil consumption.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 349 e excavator (prefix spg) service repair manual (spg00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on 349E and 349E L excavator models. The disassembly process involves removing 27 individual components from the motor housing, rotating group, and brake housing. The assembly process describes installing the components in reverse order and includes specifications for various parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 349 e excavator (prefix rgh) service repair manual (rgh00001 ...cdsaas
This document provides instructions for disassembling and assembling the travel motor on a 349E excavator. The disassembly process includes 27 steps to remove components like the head assembly, brake housing, rotating group, barrel assembly and more. The assembly process reverses the disassembly with 13 steps like installing seals, springs, pistons and plates in the proper order and orientation. Precise torques and specifications are provided for correct installation of components.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 352 f xe vg excavator (prefix sd2) service repair manual (sd2...fjjskekmsemm
This document provides instructions for disassembling and assembling the travel motor on a 352F XE VG Excavator. The disassembly procedure involves 27 steps to remove components from the motor housing, head assembly, rotating group, and barrel assembly. The assembly procedure describes 18 steps and includes specifications for installing components and torquing fasteners correctly. Tools required are listed for both the disassembly and assembly processes.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
This document provides instructions for disassembling the piston pump of a Caterpillar 236B3 skid steer loader. It outlines 53 steps to remove components like covers, springs, seals, studs, nuts, plates and assemblies. Special tools are required and safety precautions mentioned, like wearing protective equipment when removing parts with spring forces. Components must be marked for correct reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Mc cormick f e line restyling (2010- ) - rp56 - f90gexl tractor service repai...fjjskekdmmem
This document contains parts listings and component information for engine and tractor parts. It includes item numbers, part names and numbers, quantities, and other identifying information. Replacement kits and shims are indicated by color coding. Measurement specifications are provided for some items.
Mc cormick f e line restyling (2010- ) - rp56 - f70ge tractor service repair ...fjjskekdmmem
This document contains parts listings and diagrams for components of an engine and tractor assembly. It lists 27 individual parts with identification numbers, descriptions, quantities and other technical specifications. It indicates that this represents a component of a larger assembly and parts are not serviced individually, but instead the entire assembly is replaced.
Mc cormick cx l series (2004-2007) - rp21 - cx-l 85 tractor service repair ma...fjjskekdmmem
This document contains parts lists and diagrams for engine components of CX-L tractors from 2004-2007. It includes lists of replacement parts needed for the engine, cylinder head, crankshaft, valves, pistons, and other internal engine parts. Each part is accompanied by an identification number, description, and quantity. Diagrams are provided to identify the location and relationship between parts.
Komatsu d61 px 12 dozer bulldozer service repair manual sn b16001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
Komatsu d61 px 12 dozer bulldozer service repair manual sn 1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including operating weights, dimensions, performance, engine details, and other technical specifications.
- Standard operating weights range from 13,130kg for the bare D61PX-12 tractor to 17,790kg for the D61EX-12 with angle tiltdozer, cab, and ROPS.
- Both models have a 6-cylinder, 114mm bore x 135mm stroke, 8,270cc water-cooled turbocharged diesel engine producing 150HP at 1,850rpm.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn b1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn 1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
John deere 4400 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation descriptions, troubleshooting information, testing procedures, and repair instructions for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, engine system diagnostics, testing and adjustment procedures, and engine repair procedures. It is intended to help experienced technicians service and repair these diesel engines.
John deere 4310 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4300 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
John deere 4210 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4200 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
Caterpillar cat 352 f xe vg excavator (prefix sd2) service repair manual (sd2...fjjskekmsemm
This document provides instructions for disassembling and assembling the travel motor on a 352F XE VG Excavator. The disassembly procedure involves 27 steps to remove components from the motor housing, head assembly, rotating group, and barrel assembly. The assembly procedure describes 18 steps and includes specifications for installing components and torquing fasteners correctly. Tools required are listed for both the disassembly and assembly processes.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
This document provides instructions for disassembling the piston pump of a Caterpillar 236B3 skid steer loader. It outlines 53 steps to remove components like covers, springs, seals, studs, nuts, plates and assemblies. Special tools are required and safety precautions mentioned, like wearing protective equipment when removing parts with spring forces. Components must be marked for correct reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Mc cormick f e line restyling (2010- ) - rp56 - f90gexl tractor service repai...fjjskekdmmem
This document contains parts listings and component information for engine and tractor parts. It includes item numbers, part names and numbers, quantities, and other identifying information. Replacement kits and shims are indicated by color coding. Measurement specifications are provided for some items.
Mc cormick f e line restyling (2010- ) - rp56 - f70ge tractor service repair ...fjjskekdmmem
This document contains parts listings and diagrams for components of an engine and tractor assembly. It lists 27 individual parts with identification numbers, descriptions, quantities and other technical specifications. It indicates that this represents a component of a larger assembly and parts are not serviced individually, but instead the entire assembly is replaced.
Mc cormick cx l series (2004-2007) - rp21 - cx-l 85 tractor service repair ma...fjjskekdmmem
This document contains parts lists and diagrams for engine components of CX-L tractors from 2004-2007. It includes lists of replacement parts needed for the engine, cylinder head, crankshaft, valves, pistons, and other internal engine parts. Each part is accompanied by an identification number, description, and quantity. Diagrams are provided to identify the location and relationship between parts.
Komatsu d61 px 12 dozer bulldozer service repair manual sn b16001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
Komatsu d61 px 12 dozer bulldozer service repair manual sn 1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including operating weights, dimensions, performance, engine details, and other technical specifications.
- Standard operating weights range from 13,130kg for the bare D61PX-12 tractor to 17,790kg for the D61EX-12 with angle tiltdozer, cab, and ROPS.
- Both models have a 6-cylinder, 114mm bore x 135mm stroke, 8,270cc water-cooled turbocharged diesel engine producing 150HP at 1,850rpm.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn b1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn 1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
John deere 4400 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation descriptions, troubleshooting information, testing procedures, and repair instructions for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, engine system diagnostics, testing and adjustment procedures, and engine repair procedures. It is intended to help experienced technicians service and repair these diesel engines.
John deere 4310 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4300 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
John deere 4210 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4200 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
John deere 4100 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides information on servicing and repairing 4100 compact utility tractors with 3TNE74-JKI diesel engines. The manual contains sections on specifications, theory of operation, component location, troubleshooting, tests and adjustments, and repair procedures. The sections are organized to keep related information together and cover systems like cooling, fuel, air intake, and repair of engine components.
John deere 1332 dde walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1128 de walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1128 dde walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1032 d walk behind snowblowers service repair manual (tm1612)fjjskekdmmem
This technical manual provides instructions for servicing John Deere walk-behind snowblowers models 524D, 724D, 826D, 828D, and 1032D. The manual is organized by system to keep related information together. It contains sections on specifications, component locations, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. The manual provides safety information and procedures for properly handling fluids, chemicals, waste, and performing maintenance. It also includes instructions for adjusting specific systems like the friction drive clutch, drive chain, and drive control linkage.
Claas scorpion 7030 k12 telehandler service repair manualfjjskekdmmem
This document provides specifications and maintenance instructions for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance schedule and instructions for servicing the engine, hydraulics, electrical systems, brakes, tires and other components.
- Diagrams of the hydraulic, electrical and mechanical systems.
- Troubleshooting procedures for issues with the drive system.
- Safety guidelines and precautions for working on the machine.
Claas scorpion 7030 k02 telehandler service repair manualfjjskekdmmem
This document provides specifications, maintenance instructions, and troubleshooting information for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance schedule and instructions for servicing the engine, hydraulics, electrical systems, brakes, and other components.
- Diagrams of the hydraulic, electrical and mechanical systems, including the engine, power train, steering and other functions.
- Troubleshooting guides for issues with the drive system, gearbox, hydraulic pump and other power train components.
Claas scorpion 6040 k03 telehandler service repair manualfjjskekdmmem
This document provides specifications and maintenance instructions for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance plan and instructions for servicing the engine, hydraulics, brakes, electrical system, and other components.
- Diagrams of the machine's systems, including hydraulics, electrical, engine, and power train.
- Troubleshooting guides and test procedures for components like the hydraulic pump and gearbox.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04902499
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
E 149-2955 Seal Protector 1
F 149-2956 Seal Installer 1
G
1U-5718 Vacuum Pump 1
169-7372 Bottle Assembly 1
4C-4057
Clear Plastic Tubing
7.92 mm (0.312 inch) OD
1
4C-4055
Clear Plastic Tubing
6.35 mm (0.250 inch) OD
1
H 417-4368 Reamer 1
J 4C-6161 Tube Brush 1
K 9U-6862 Tapered Brush 1
L 4C-6774 Vacuum Gun Kit 1
M 4C-5026 Tap Wrench 1
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3. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Evacuate as much fuel and oil as possible from the cylinder head before installing the unit
injector. Several evacuations may be necessary. Use Tooling (G) to remove the fuel and oil
from the cylinder head.
Note: Tooling (L) is available to clean loose material from the sleeve bore and the cylinder.
2. Inspect the unit injector sleeve for damage and carbon deposits.
3. Clean the carbon from the sleeve, the sleeve bore, and the end of the unit injector, if the unit
injector is being reused. Clean the carbon from the seat area that is inside of the cylinder
head. A fine grade of Scotch Brite material is preferred. Use Tooling (H) to clean the bore
of the unit injector tip. Use the Surface Reconditioning Pad in order to clean the carbon in
the cylinder head. Use Tooling (J) in order to remove the carbon from the surface of the
sleeve.
Note: Using power tools in order to rotate the material should not be necessary. The carbon
in the sleeve is more removable than the carbon at locations that are exposed to higher
temperatures.
The following procedure is the preferred method of cleaning the sleeve bore.
Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling (K) .
Twist Tooling (K) with Tooling (M) against the lower surface of the sleeve bore.
The surface should be cleaned until the surface is smooth and shiny. The entire sleeve bore
should be cleaned in order to remove any loose carbon particles.
Note: Tooling (J) is available to clean loose material from the sleeve bore and the cylinder.
NOTICE
The correct procedures and tooling specifications must always be used.
Failure to follow any of the procedures may result in damage,
malfunction, or possible engine failure.
Note: New seals should be installed after each removal of the unit injector from the engine.
To order O-ring seals for the unit injector, refer to the Parts Manual.
NOTICE
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4. The O-ring seals and the backup rings must be installed in the correct
orientation. Damaged seals will result in excessive oil consumption or
excessive leakage under the valve cover. Use care to prevent nicks or
damage to the seals.
Illustration 1 g01137291
4. Lubricate O-ring seals (6) , (7) , and (8) and the sleeve bore of the unit injector sparingly
with clean engine oil.
5. Use Tooling (E) and Tooling (F) to install the backup rings (4) and (5) first. Install O-ring
seal (6) .
6. Use Tooling (E) and Tooling (F) to install backup ring (9) . Install O-ring seal (8) .
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5. 7. Install O-ring seal (7) .
8. Lubricate the O-ring seals and the backup rings on unit injector (1) with clean engine oil
before installation.
Note: Proper installation of the unit injector is important. Damage to the upper high-
pressure seals can cause excessive oil leakage under the valve cover. This may cause the
engine not to start due to a low actuation pressure. Damage to the lower high-pressure seals
may allow high-pressure oil to leak into the fuel supply passage. This will result in
excessive oil consumption.
Note: Do not hit or strike the unit injector during installation. Do not use a wire brush to
clean the tip of the unit injector. Damage to the unit injector will occur.
9. When you install a new unit injector the E-Trim value must be programmed into the
Electronic Control Module. The E-Trim value is a six digit alphanumeric code that is
supplied with the data sheet that comes with the new unit injectors. Use the following menu
to program the E-Trim value.
◦ ECM Summary Screen
◦ Service Menu
◦ Calibration
◦ Injector Code Calibration
Illustration 2 g03031660
10. Use Tooling (A) to install unit injector (1) in the cylinder head.
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6. Illustration 3 g01148880
11. Install socket head bolt (3) on the exhaust side of the bracket. Tighten the exhaust side of
socket head bolt (3) until the bolt is seated. Tighten the inlet side of socket head bolt (3) to a
torque of 12 ± 1 N·m (106 ± 9 lb in) .
12. Connect harness assembly (2) to unit injector (1) .
13. Install the plug at the rear of the cylinder head.
End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:13:33 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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8. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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9. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:14:29 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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11. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:15:25 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/8336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine(M00831...
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13. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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14. Illustration 3 g03614617
1. Disconnect tube assemblies (3) , (4) , (5) , and (6) .
2. Disconnect hose assembly (7) .
3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) .
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15. Illustration 4 g03614660
4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit
injector hydraulic pump (1) .
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16. Illustration 5 g03614696
5. Remove O-ring seal (9) .
Removal Procedure for Dual Tapered Roller Bearing HEUI
Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
5/8336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine(M00831...
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17. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 6 g03615086
1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) .
Remove tube assembly (2) and tube assembly (5) .
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18. Illustration 7 g03615089
2. Support unit injector hydraulic pump (7) and remove bolts (6) .
Illustration 8 g03615416
3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) .
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19. Illustration 9 g03615091
4. Remove O-ring seal (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 17 22:16:21 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR DGR
Configuration: 336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701091
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure for Non-Dual Taper Roller Bearing
HEUI Pump
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/9336D2 L Excavator DGR00001-UP (MACHINE) POWERED BY C9 Engine(M00831...
2020/8/17https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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22. Illustration 3 g03614696
1. Install new O-ring seal (9) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 4 g03614660
2. Position unit injector hydraulic pump (1) in the front housing.
3. Support unit injector hydraulic pump (1) and install bolts (8) .
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25. Illustration 5 g03614617
4. Connect hose assembly (7) .
5. Connect tube assemblies (3) , (4) , (5) , and (6) .
6. Connect harness assembly (2) to unit injector hydraulic pump (1) .
Installation Procedure for Dual Tapered Roller Bearing
HEUI Pump
Table 1
Required Tools
Tool Part Number Part Description Qty
A 129-1967 Multipurpose Grease -
Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing
HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures.
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