The document provides instructions for removing and installing a unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting tube assemblies, hoses, and electrical harnesses from the pump. Bolts are then removed to allow the pump to be lifted off. Installation involves reversing these steps, ensuring all connections are clean and sealing properly. Tools and safety precautions are also listed to contain fluids and prevent contamination.
Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr000...pfiskdmjekm
This document provides instructions for removing and installing unit injector sleeves and the unit injector hydraulic pump on Caterpillar C9 engines. The procedures include draining coolant, using various tools to cut threads and remove the sleeves, cleaning parts, applying retaining compound, reinstalling sleeves and O-rings, and reconnecting fuel lines and electrical harnesses when installing the pump. Technicians are advised to keep parts clean and contain fluids properly during the process.
Caterpillar cat 336 d2 l excavator (prefix lam) service repair manual (lam000...fjjskekdm
This document provides instructions for removing and installing a unit injector sleeve and unit injector hydraulic pump on a Caterpillar C9 engine. The removal process involves draining coolant, using tools to cut threads and remove the sleeve, and cleaning parts. The installation process requires cleaning bores, applying sealant, and using a hammer and installer to position the sleeve. Proper containment of fluids is emphasized.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr000...pfiskdmjekm
This document provides instructions for removing and installing unit injector sleeves and the unit injector hydraulic pump on Caterpillar C9 engines. The procedures include draining coolant, using various tools to cut threads and remove the sleeves, cleaning parts, applying retaining compound, reinstalling sleeves and O-rings, and reconnecting fuel lines and electrical harnesses when installing the pump. Technicians are advised to keep parts clean and contain fluids properly during the process.
Caterpillar cat 336 d2 l excavator (prefix lam) service repair manual (lam000...fjjskekdm
This document provides instructions for removing and installing a unit injector sleeve and unit injector hydraulic pump on a Caterpillar C9 engine. The removal process involves draining coolant, using tools to cut threads and remove the sleeve, and cleaning parts. The installation process requires cleaning bores, applying sealant, and using a hammer and installer to position the sleeve. Proper containment of fluids is emphasized.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualcdfzxs
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, tool requirements and other technical details are included to aid mechanics in properly servicing these sterndrives.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)cdfzxs
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)cdfzxs
1) The document is a shop manual that provides instructions for servicing and repairing a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and maintenance standards, testing and adjustments, troubleshooting, and disassembly/assembly of components.
3) The sections are further divided into topics that each have a form number identifying individual documents covering specific components and systems.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
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This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualcdfzxs
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Crown wp2000 s series pallet truck service repair manualcdfzxs
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This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
The document provides instructions for disassembling a travel motor. It begins by having the technician remove the travel motor from the excavator and clean the outside. The technician is then instructed to fasten the motor vertically and mark it for alignment before disassembling. The summary proceeds to list the 27 steps to disassemble the various components of the travel motor, including removing the head, brake piston, barrel assembly, and shaft assembly. Tools required for the disassembly are also provided in a table.
The document provides instructions for disassembling a travel motor from an excavator. It describes 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, springs, seals, and other internal parts. Precautions are provided to watch for spring forces and use lifting devices due to the weight of some components. Detailed illustrations accompany each step.
Caterpillar cat 325 d mh excavator (prefix rjk) service repair manual (rjk000...cdfzxs
The document provides instructions for disassembling and assembling the travel motor of a 325D MH Excavator. It lists 28 steps for disassembly, requiring various tools to remove components like the head, port plate, springs, brake piston, plates, and seals. It then lists 23 steps for assembly, applying thread lock compound and ensuring proper installation of keys, cam plate, friction discs, backup rings, seals, and brake piston. Cleanliness is stressed and O-rings must be replaced.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...cdfzxs
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. The procedure includes notes on alignment marks, weights of parts, and disassembling planetary gears within carrier assemblies.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...cdfzxs
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3126B engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and tapping guides into place. Safety notices warn of potential injury from parts propelled by springs and ensure clean parts to prevent premature wear.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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3. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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4. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:53:29 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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6. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:54:25 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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9. Illustration 3 g03614617
1. Disconnect tube assemblies (3) , (4) , (5) , and (6) .
2. Disconnect hose assembly (7) .
3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) .
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10. Illustration 4 g03614660
4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit
injector hydraulic pump (1) .
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11. Illustration 5 g03614696
5. Remove O-ring seal (9) .
Removal Procedure for Dual Tapered Roller Bearing HEUI
Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
5/8
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12. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 6 g03615086
1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) .
Remove tube assembly (2) and tube assembly (5) .
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13. Illustration 7 g03615089
2. Support unit injector hydraulic pump (7) and remove bolts (6) .
Illustration 8 g03615416
3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) .
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14. Illustration 9 g03615091
4. Remove O-ring seal (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:55:21 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701091
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure for Non-Dual Taper Roller Bearing
HEUI Pump
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/9
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16. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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17. Illustration 3 g03614696
1. Install new O-ring seal (9) .
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18. Illustration 4 g03614660
2. Position unit injector hydraulic pump (1) in the front housing.
3. Support unit injector hydraulic pump (1) and install bolts (8) .
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19. Illustration 5 g03614617
4. Connect hose assembly (7) .
5. Connect tube assemblies (3) , (4) , (5) , and (6) .
6. Connect harness assembly (2) to unit injector hydraulic pump (1) .
Installation Procedure for Dual Tapered Roller Bearing
HEUI Pump
Table 1
Required Tools
Tool Part Number Part Description Qty
A 129-1967 Multipurpose Grease -
Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing
HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures.
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20. Illustration 6 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 7 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump.
Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump
or in the front housing at the unit injector hydraulic pump mounting location, remove the
dowel pin before installing the unit injector hydraulic pump.
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21. Illustration 8 g03615091
1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the
unit injector hydraulic pump, and the back of the front housing at the mounting location of
the unit injector hydraulic pump.
Illustration 9 g03615798
2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final
installation orientation.
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22. Illustration 10 g03615089
3. Install bolts (6) hand-tight.
Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit
injection hydraulic pump (7) .
Illustration 11 g03615086
4. Install tube assembly (5) hand-tight.
5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight.
6. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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23. 7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) .
8. Connect harness assembly (1) .
End By: Install fuel filter base, if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:56:17 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02297056
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1/2
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 1 g01150421
1. Disconnect hose assembly (1).
2. Remove bolts (4) and tube assembly (5).
3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04000968
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold.
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28. Illustration 1 g01150421
2. Attach a suitable lifting device to turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Position the gasket and turbocharger (2) on the exhaust
manifold.
Note: Discard the nuts after use. Use new nuts for installation.
3. Install nuts (3). Tighten nuts (3) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
4. Position tube assembly (5) and install bolts (4).
5. Connect hose assembly (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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