This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, adjusting the bearing preload using shims to achieve the proper clearance, and reassembling the components in reverse order. Precise tools and measurements are required to correctly reassemble the final drive.
Caterpillar Cat 330D L Excavator (Prefix B6H) Service Repair Manual (B6H00001...f8uesjdkdmdm
The document provides instructions for installing a hydraulic lockout control on an excavator. It describes:
1) Installing the hydraulic lockout control using bolts and securing a switch.
2) Installing a panel and screws to cover the components.
3) The document contains detailed step-by-step instructions and illustrations for assembling and disassembling various components of an excavator such as a piston motor and fan. Safety warnings are provided throughout.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides assembly instructions for a service repair manual in 3 sentences:
It outlines 53 steps to assemble an excavator pump, including installing various components like gaskets, bearings, pistons, seals and covers onto the pump housing in the proper order and orientation. Precautions are noted for installing springs and other parts that could cause injury. Required tools are listed and each assembly step includes an illustration for reference.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, springs, and valves in the proper sequence.
3. Lifting the swing motor or drive using lifting brackets and removing bolts to separate the components.
Caterpillar Cat 326D2 L Excavator (Prefix KER) Service Repair Manual (KER0000...f8uesjdkdmdm
This document provides the disassembly procedure for a travel motor in 27 steps. It begins by cleaning the outside of the travel motor and fastening it vertically. The first steps include removing the head and various internal components like seals, springs, plates, and pistons. Later steps dismantle the rotating assembly, remove bearings from the shaft, and disassemble the barrel assembly. Throughout, care is taken to mark components for reinstallation in their original positions. Required tools are also listed.
Caterpillar Cat 330D L Excavator (Prefix B6H) Service Repair Manual (B6H00001...f8uesjdkdmdm
The document provides instructions for installing a hydraulic lockout control on an excavator. It describes:
1) Installing the hydraulic lockout control using bolts and securing a switch.
2) Installing a panel and screws to cover the components.
3) The document contains detailed step-by-step instructions and illustrations for assembling and disassembling various components of an excavator such as a piston motor and fan. Safety warnings are provided throughout.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides assembly instructions for a service repair manual in 3 sentences:
It outlines 53 steps to assemble an excavator pump, including installing various components like gaskets, bearings, pistons, seals and covers onto the pump housing in the proper order and orientation. Precautions are noted for installing springs and other parts that could cause injury. Required tools are listed and each assembly step includes an illustration for reference.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, springs, and valves in the proper sequence.
3. Lifting the swing motor or drive using lifting brackets and removing bolts to separate the components.
Caterpillar Cat 326D2 L Excavator (Prefix KER) Service Repair Manual (KER0000...f8uesjdkdmdm
This document provides the disassembly procedure for a travel motor in 27 steps. It begins by cleaning the outside of the travel motor and fastening it vertically. The first steps include removing the head and various internal components like seals, springs, plates, and pistons. Later steps dismantle the rotating assembly, remove bearings from the shaft, and disassemble the barrel assembly. Throughout, care is taken to mark components for reinstallation in their original positions. Required tools are also listed.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...f8uesjdkdmdm
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
1. The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine.
2. The removal procedure includes disconnecting harness assemblies, removing bolts, and draining coolant from the cooling system.
3. The installation procedure specifies applying anti-seize compound to bolts and tightening them in a numerical sequence to the specified torques. Connecting harness assemblies and installing supports are also described.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and rotating assembly. The rotating assembly contains a shaft that requires removing retaining rings and bearing races using various tools. Piston assemblies are also removed from the barrel assembly after marking their positions.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Cleaning and marking the final drive assembly.
2. Removing the cover and gears using various tools.
3. Taking apart the carrier assemblies by removing pins, washers, and gears.
4. Using presses and hammers to separate additional components from the housing.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavator models. The disassembly procedure involves removing 28 different components of the travel motor including the head, port plate, bearings, brake piston, plates, seals and housing cover. Corresponding assembly instructions are also provided, specifying the use of various tools and noting that all seals and gaskets must be replaced. Cleanliness is emphasized throughout the assembly process.
The document provides step-by-step instructions to disassemble a final drive on an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed individually using an assortment of tools. Detailed illustrations accompany each step to show how to properly disassemble the final drive. Cleanliness is emphasized to prevent dirt from entering the mechanism during reassembly.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...f8uesjdkdmdm
This service repair manual provides instructions for repairing a 325D L excavator transmission. It details 33 steps for disassembling and assembling the transmission components. Cleanliness is important during repair. O-rings and seals should always be replaced. Various tools are used to install bearings, seals, gears, and other parts in the correct order. Proper torque specifications and safety precautions are noted throughout the process.
Caterpillar Cat 325D L Excavator (Prefix LAL) Service Repair Manual (LAL00001...f8uesjdkdmdm
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists the required tools and gives step-by-step instructions to disassemble the various components of the travel motor. Some key steps include removing the head from the motor body, extracting the brake piston, removing plates and discs, and taking apart the rotating assembly. Proper cleaning and replacement of seals is emphasized for reassembly.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Fasten the final drive assembly to a repair stand and remove the cover by taking out bolts and setscrews.
2) Remove additional components from the cover including a gear, check plate, and seals.
3) Clean all components thoroughly before disassembly to prevent dirt from entering during reassembly.
Caterpillar Cat 325D L Excavator (Prefix KDG) Service Repair Manual (KDG00001...f8uesjdkdmdm
This document provides instructions for removing and installing various engine components on a Caterpillar C7 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal with an installer tool.
- Removing and installing the flywheel housing using lifting tools, bolts, and sealant on the mounting face.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and installing by positioning parts and tightening bolts.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
Caterpillar Cat 325D L Excavator (Prefix ERK) Service Repair Manual (ERK00001...f8uesjdkdmdm
1. The document provides instructions for removing and installing unit injector sleeves, unit injector hydraulic pumps, and a turbocharger from a Caterpillar 325D L excavator with a C7 engine.
2. The procedures include draining coolant, using various tools to cut threads and remove the injector sleeves, and correctly positioning and installing the replacement sleeves.
3. Instructions are also provided for removing hoses, bolts, and seals to access the unit injector hydraulic pump, and correctly installing the replacement pump along with new seals and hoses.
4. The final section gives a notice about containing fluids before removing the turbocharger.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual (GBR00001...f8uesjdkdmdm
The document provides instructions for disassembling the final drive of a 325D L Excavator. It lists required tools and a 33 step procedure involving removing bolts, washers, seals, gears, and housing components using tools like a transmission repair stand, link brackets, retaining ring pliers, and a pulling assembly. Cleanliness is important to prevent dirt from entering during disassembly. Weights of removed parts are provided ranging from 14kg to 312kg.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix CYW) Service Repair Manual (CYW00001...f8uesjdkdmdm
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...f8uesjdkdmdm
The document provides instructions for disassembling a final drive assembly in 3 steps:
1) Fasten the final drive assembly to a repair stand and remove the cover.
2) Remove bolts, gears, and plugs from the cover.
3) Disassemble additional components of the final drive assembly such as carriers, gears, seals, and housings. The instructions list over 30 detailed steps and provide illustrations to completely disassemble the final drive.
This document provides instructions for removing and installing various engine components on a Caterpillar C7 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer, and installing the new seal with an installer tool.
- Removing and installing the flywheel housing using lifting tools, bolts, and sealant on the mounting face.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and installing them by positioning parts and tightening bolts.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...f8uesjdkdmdm
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
1. The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine.
2. The removal procedure includes disconnecting harness assemblies, removing bolts, and draining coolant from the cooling system.
3. The installation procedure specifies applying anti-seize compound to bolts and tightening them in a numerical sequence to the specified torques. Connecting harness assemblies and installing supports are also described.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and rotating assembly. The rotating assembly contains a shaft that requires removing retaining rings and bearing races using various tools. Piston assemblies are also removed from the barrel assembly after marking their positions.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Cleaning and marking the final drive assembly.
2. Removing the cover and gears using various tools.
3. Taking apart the carrier assemblies by removing pins, washers, and gears.
4. Using presses and hammers to separate additional components from the housing.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavator models. The disassembly procedure involves removing 28 different components of the travel motor including the head, port plate, bearings, brake piston, plates, seals and housing cover. Corresponding assembly instructions are also provided, specifying the use of various tools and noting that all seals and gaskets must be replaced. Cleanliness is emphasized throughout the assembly process.
The document provides step-by-step instructions to disassemble a final drive on an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed individually using an assortment of tools. Detailed illustrations accompany each step to show how to properly disassemble the final drive. Cleanliness is emphasized to prevent dirt from entering the mechanism during reassembly.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...f8uesjdkdmdm
This service repair manual provides instructions for repairing a 325D L excavator transmission. It details 33 steps for disassembling and assembling the transmission components. Cleanliness is important during repair. O-rings and seals should always be replaced. Various tools are used to install bearings, seals, gears, and other parts in the correct order. Proper torque specifications and safety precautions are noted throughout the process.
Caterpillar Cat 325D L Excavator (Prefix LAL) Service Repair Manual (LAL00001...f8uesjdkdmdm
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists the required tools and gives step-by-step instructions to disassemble the various components of the travel motor. Some key steps include removing the head from the motor body, extracting the brake piston, removing plates and discs, and taking apart the rotating assembly. Proper cleaning and replacement of seals is emphasized for reassembly.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Fasten the final drive assembly to a repair stand and remove the cover by taking out bolts and setscrews.
2) Remove additional components from the cover including a gear, check plate, and seals.
3) Clean all components thoroughly before disassembly to prevent dirt from entering during reassembly.
Caterpillar Cat 325D L Excavator (Prefix KDG) Service Repair Manual (KDG00001...f8uesjdkdmdm
This document provides instructions for removing and installing various engine components on a Caterpillar C7 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal with an installer tool.
- Removing and installing the flywheel housing using lifting tools, bolts, and sealant on the mounting face.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and installing by positioning parts and tightening bolts.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
Caterpillar Cat 325D L Excavator (Prefix ERK) Service Repair Manual (ERK00001...f8uesjdkdmdm
1. The document provides instructions for removing and installing unit injector sleeves, unit injector hydraulic pumps, and a turbocharger from a Caterpillar 325D L excavator with a C7 engine.
2. The procedures include draining coolant, using various tools to cut threads and remove the injector sleeves, and correctly positioning and installing the replacement sleeves.
3. Instructions are also provided for removing hoses, bolts, and seals to access the unit injector hydraulic pump, and correctly installing the replacement pump along with new seals and hoses.
4. The final section gives a notice about containing fluids before removing the turbocharger.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual (GBR00001...f8uesjdkdmdm
The document provides instructions for disassembling the final drive of a 325D L Excavator. It lists required tools and a 33 step procedure involving removing bolts, washers, seals, gears, and housing components using tools like a transmission repair stand, link brackets, retaining ring pliers, and a pulling assembly. Cleanliness is important to prevent dirt from entering during disassembly. Weights of removed parts are provided ranging from 14kg to 312kg.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix CYW) Service Repair Manual (CYW00001...f8uesjdkdmdm
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...f8uesjdkdmdm
The document provides instructions for disassembling a final drive assembly in 3 steps:
1) Fasten the final drive assembly to a repair stand and remove the cover.
2) Remove bolts, gears, and plugs from the cover.
3) Disassemble additional components of the final drive assembly such as carriers, gears, seals, and housings. The instructions list over 30 detailed steps and provide illustrations to completely disassemble the final drive.
This document provides instructions for removing and installing various engine components on a Caterpillar C7 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer, and installing the new seal with an installer tool.
- Removing and installing the flywheel housing using lifting tools, bolts, and sealant on the mounting face.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and installing them by positioning parts and tightening bolts.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330F EXCAVATOR JHF
Configuration: 330F L & 330F LN Excavators JHF00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326F, 329F and 330F Excavators Machine Systems
Media Number -UENR3313-07 Publication Date -01/09/2015 Date Updated -12/09/2018
i05436085
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
H 154-6181 Forcing Screw 3
Start By:
a. Remove the final drive.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
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3. Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
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4. 5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
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5. 8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
Illustration 8 g00892975
11. Remove carrier assembly (16).
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6. Illustration 9 g02408860
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
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7. 14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
Illustration 14 g00893043
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8. 17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
Illustration 17 g01842974
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9. 21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
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10. 25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
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11. 28. Remove bolts (37) from coupling gear (38).
Illustration 24 g03431447
29. Install Tooling (H) in coupling gear (38). Tighten the Tooling (H) evenly in order to loosen
coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
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12. Note: Inner cones and outer bearing cones (42) and (44) are a slip fit on the motor housing.
While you remove sprocket housing (35) from the motor housing, inner bearing cone (42)
and outer bearing cones (44) may stay with the sprocket housing or the inner bearing cone
may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
Illustration 28 g03431456
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If outer bearing cone (44) remained on the sprocket housing, then remove the outer bearing
cone.
37. Remove the bearing cups from the sprocket housing.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330F EXCAVATOR JHF
Configuration: 330F L & 330F LN Excavators JHF00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326F, 329F and 330F Excavators Machine Systems
Media Number -UENR3313-07 Publication Date -01/09/2015 Date Updated -12/09/2018
i07332931
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G
8T-9206 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
H - Loctite C5A Copper Antiseize -
J - Loctite 242 Threadlocker -
K - Loctite Highflex GM -
L FT-2770 Leak down Test Tool 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A).
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14. Illustration 1 g03431464
Note: New final drives are equipped with angular contact ball bearings.
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) that contacts the bearing
cups. Install a bearing cup that is in each side of the sprocket housing with a press. Make
sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the sprocket housing that contacts bearing cones
(44).
4. Install outer bearing cone (44) in the sprocket housing.
Illustration 2 g01208625
5. Attach Tooling (F) and a suitable lifting device to sprocket housing (35). The weight of
sprocket housing (35) is approximately 109 kg (240 lb). Install sprocket housing (35) on the
motor housing. Carefully install inner bearing cone (42) on the sprocket housing.
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15. Illustration 3 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct number of shims (40)
that are required for the proper bearing preload, as follows:
Note: New final drives are equipped with angular contact ball bearings that require pre-load
like the old roller bearings.
Illustration 4 g01208987
a. Use a depth micrometer to measure the step height of coupling gear (38) at several
locations around the gear. Find the average for the measured dimensions around the
gear and record the dimension. Call this Dimension (X).
b. Apply a load of 4000 kg (8820 lb) to the bearing cones.
c. Rotate sprocket housing (35) several times to seat the bearing cones.
d. Reduce the load to 1000 ± 100 kg (2205 ± 220 lb).
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16. Illustration 5 g00631001
e. With the bearing cones loaded, measure the distance between the top face of the
motor housing and the top face of the bearing cone. Take measurements in several
locations around the motor housing. Find the average of the measured dimensions,
and record the dimensions. Call this Dimension (Y).
f. Determine the correct thickness of the shims which are used between the bearing
cones and the coupling gear . Use the following equation to determine the shim pack
thickness.
Shim pack thickness ... (Y) − (X) ± 0.05 mm (0.002 inch)
Note: If two shims are required, install the thinnest shim next to the coupling gear
during final assembly.
Illustration 6 g03431699
7. Attach Tooling (F) and a suitable lifting device to sprocket housing (35). Separate sprocket
housing (35) from the motor housing.
Reference: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contacts the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
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17. Illustration 7 g00631006
Illustration 8 g01208999
8. Use Tooling (G) to install Duo-Cone seal (43) in the sprocket housing.
Illustration 9 g00631014
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18. Illustration 10 g03431475
9. Use Tooling (G) to install Duo-Cone seal (41) in the motor housing.
10. Apply Tooling (H) in the bores for the locating pins that are in the motor housing. Reinstall
the locating pins in the motor housing.
Illustration 11 g01208625
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal (41) or damage the Duo-Cone seal in the main
housing, or the motor housing during assembly of the two components. After installation of
the main housing on the motor housing, there will be a small gap between the components.
The gap between the components is caused by the Duo-Cone seal. The gap will be
eliminated during the installation of the coupling gear .
12. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Carefully install
the sprocket housing on the motor housing.
13. Install the outer bearing cone on the sprocket housing. Make sure that the outer bearing cone
is properly seated.
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19. Illustration 12 g01208578
14. Install shims (40) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing. If shims were required, make sure that the thinnest shim is installed on top.
Illustration 13 g01208553
15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position.
Tighten bolts (37) evenly and tighten the bolts in diagonally opposite pairs to a torque of
570 ± 80 N·m (420 ± 60 lb ft).
Illustration 14 g01208542
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20. 17. Install O-ring seal (36) in sprocket housing (35).
Illustration 15 g01208300
18. Thoroughly clean the mating surface of sprocket housing (35) that contacts ring gear (34).
19. Apply a bead of Tooling (K) on the mating surface of ring gear (34).
20. Attach Tooling (E) and a suitable lifting device to ring gear (34). Put ring gear (34) in
position on the sprocket housing. The weight of ring gear (34) is approximately 66 kg
(146 lb). Make sure that the alignment mark upon the sprocket housing and the ring gear
line with each other.
Illustration 16 g01843479
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21. Illustration 17 g00893674
21. Assemble carrier assembly (28), as follows.
a. Install bearings (32) in planetary gear (33).
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (29) in the carrier assembly.
d. Drive spring pin (30) into planetary shaft (29).
Illustration 18 g00941047
The stake mark is at position (S).
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 2.25 ± 0.75 mm
(0.089 ± 0.030 inch) from the outside diameter of the spring pin hole.
22. Repeat Steps 21.a through 21.e to install the other two planetary gears in the carrier
assembly.
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22. Illustration 19 g01842974
23. Use two people to install carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 20 g01842853
24. Install spacer (27A). Install gear (27).
Illustration 21 g00897548
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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24. Illustration 22 g00896863
25. Assemble planetary carrier (19), as follows.
a. Install bearing (25) in planetary gear (26).
b. Install thrust washers (24) and planetary gear (26) in the planetary carrier.
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (22) in planetary carrier (19).
d. Drive spring pin (23) into planetary shaft (22).
Illustration 23 g00941047
The stake mark is at position (S).
e. Orient the split in spring pin (23) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 2.25 ± 0.75 mm
(0.089 ± 0.030 inch) from the outside diameter of the spring pin hole.
f. Repeat Steps 25.a through 25.e to install the other two planetary gears in the carrier.
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25. Illustration 24 g00893019
26. Position sun gear (20) in planetary carrier (19) and install retaining ring (21).
Illustration 25 g00892997
27. Use Tooling (D) and a suitable lifting device to install planetary carrier (19) into gear (34).
The weight of planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 26 g00892977
28. Install spacer (18) and gear (17).
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26. Illustration 27 g01389807
Note: Make sure that the oil passages in the shafts are oriented toward the center of carrier
assembly (16).
29. Raise the temperature of carrier assembly (16). Lower the temperature of the shafts. Install
the shafts into carrier assembly (16) until the groove of the shafts is at Dimension (A).
Dimension (A) equals 25.00 ± 0.10 mm (0.984 ± 0.004 inch).
30. Make eight stake marks at distance of Dimension (C) from each shaft. Dimension (C)
equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to
Dimension (B). Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
Illustration 28 g00892975
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